MERCRUISER AND MERCURY RACING (STERNDRIVE) SERVICE MANUAL INDEX

Transcription

1 MERCRUISER AND MERCURY RACING (STERNDRIVE) SERVICE MANUAL INDEX Mercury MerCruiser Feb 1986 Engines & Drives Jet Drive Feb 1986 Engines, Drives & Jet Drive R1 Aug 1988 Engines: 4 Cylinder, L6 & V Feb 1986 Sterndrives: MC 120 to Oct 1985 Sterndrives: TR and TRS Oct 1997 Sterndrives: R, MR, Alpha One & Alpha One SS Nov 1985 Engines: GM V R2 Dec 1993 Engines: MM 4 Cylinder R1 Aug 1987 Engines: GM V R1 Jan 1994 Engines: GM 4 Cylinder Mar 1998 Sterndrives: Bravo Jan 1996 Engines: 5 Cylinder & 6 Cylinder Diesel R2 Jun 1995 Engines: GM 4 Cylinder Apr 2001 Sterndrives: Alpha One Gen II Mar 1992 Engines: GM V Jul Oct Sep 1996 Engines: GM V8 454cid & 502cid Engines: GM V8 305cid & 350cid 1991 except High Performance Gen V Gen VI Engines: GM V8 5.0L Engines: GM V6 Gen II Balance Shaft Jan 1994 Engines: V8 7.3L (IDI) Diesel R1 Jun 1994 Sterndrives: Blackhawk Nov Feb S Engines: 5 Cylinder & 6 Cylinder 3.0L, 3.6L, & 4.2L (IDI) Diesel Engines: D Tronic 2.8L & 4.2L (DI) Diesel 1994 Starting SN 0K Sep 2002 Engines: D4.2L 300 Diesel JULY Mercury Marine Page 1 / 6

2 Mar Oct S Jul Nov Mar Nov 2002 Engines: GM V8 Gen VI Sterndrive 454 Mag Sterndrive 502 Mag Inboard 454 Mag Horizon SN 0L SN 0L SN 0L Inboard 8.2L SN 0L Engines: GM V8 L 29 Sterndrive 7.4L SN 0L Inboard 7.4L SN 0L00 Engines: GM V8 305cid & 350cid Sterndrive 5.0L Sterndrive 5.0L EFI Sterndrive 5.7L Sterndrive 5.7L EFI Sterndrive 350 Mag 5.7L Comp Ski 350 Mag Ski Black Scorpion Inboard 5.7L Inboard 350 Mag Engines: GM V8 377cid (6.2L) Engines: GM V6 SN 0L M SN 0L SN 0L M SN 0L SN 0L SN 0L L SN 0L M SN 0L M SN 0L L SN 0L M L SN 0L H SN 0L L EFI Engines: GM 4 Cylinder Sterndrive 3.0L Alpha Engines: V8 D7.3L D Tronic (DI) Diesel SN 0L SN 0L Page 2 / JULY 2008

3 May Mar T00 Aug Jun Nov 2001 Sterndrives: Bravo One, Two, Three & XZ/XR SN 0M Sport Master SN 0M Engines: Sterndrive D1.7L DTI In Line Diesel Engines: 8.1L (496cid) Sterndrive models Inboard models Engines: 496 Sterndrives 496 MAG SeaCore H.O. Horizon JULY 2008 Page 3 / SN 0M SN 0M A SN 0M W SN 1A SN 1A Engines: 5.0L (305cid), 5.7L (350cid) and 6.2L (377cid) Sterndrive 5.0L SN 0M Sterndrive 5.0L SN 0M30000 Sterndrive 5.7L SN 0M Sterndrive 350 Mag SN 0M Sterndrive MX 6.2 SN 0M L w Sports SN 0L Mag w Sports SN 0M Black Scorpion SN 0M MX 6.2 w Sports SM 0M MX 6.2 Black Scorpion SN 0M Inboard 5.7L SN 0L Inboard 350 Mag SN 0M Inboard MX 6.2 SN 0M Engines: Sterndrive 4.3L Sep 2007 PCM 555 Diagnostics Sep 2002 Engines: D4.2L LD In Line Diesel SN 0M DTS DTS without Nov 2001 Precision Pilot Dec ECM 555 Diagnostics non DTS non DTS without Emissions Control 2008

4 Oct 2002 Dry Joint Exhaust System Sterndrive SN 0M Inboard & w Sports SN 0M Feb 2005 Jetdrive SN 1D T01 May & Nov , 26 & Dec Feb Bravo Sterndrives Bravo Standard, Bravo X SN 0M Bravo XR SN 0W Transom SN 0W Transom (High Performance) Engines: Gen III Cool Fuel 5.0L (Bravo) 350 MAG (Bravo) 6.2L (Bravo) SN 0W SN 0W Sterndrive 496 MAG Inboard 350 MAG SN 0M Inboard 6.2L SN 0M Inboard 8.1L (496cid) SN 0W Engines: Turn Key Start (TKS) 3.0L SN 0W L SN 0W L SN 0W L SN 0W Engines: 2.8L Diesel 2.8L ES & EI L ES & EI 200 SN SN Jul 2008 Zeus Drive SN OM Nov Jan 2008 Engines: QSD 2.8L and 4.2L Diesel Models QSD 2.8L Sterndrive QSD 2.8L Inboard QSD 4.2L Sterndrive QSD 4.2L Inboard Engines: QSD 2.0L Diesel Models SN SN SN SN Sterndrive SN Inboard SN Page 4 / JULY 2008

5 Aug 2004 SmartCraft Digital Throttle & USA version 2004 Shift (DTS): 10 Pin Engine Nov 2004 Connection International version Aug 2004 SmartCraft Digital Throttle & USA version Aug 2004 Shift (DTS): 14 Pin Engine International version Nov 2005 Connection Version R03 Dec Remote Controls Apr 2007 Vazer 100 Engine and Drive: Interim Service Manual Aug 2007 MerCruiser Special ols Mercury remote controls Feb 2008 Cummins MerCruiser Diesel Special ols 1998 SN 1A T01 Jun 2008 MerCruiser Diagram Binder See index, , 30, 31, June 2008 Mercury Racing Sterndrives # Supple ment Part Number Manual Type Engines: MerCruiser Models with Vazer 100 with 3.0 with Emissions Control Small block sterndrive models with Emissions Control Scorpion 350 with w Sports 5.7 with Inboard models with Latest Service Dec Service Dec S Description SN 1A SN 1A SN 0W SN 1A Engines: Hi Performance Mark IV HP420/HP425/ HP465 HP500 Bulldog HP575 Sterndrives: III II, III, IV & V SSM Service Sept Sterndrives: III A JULY 2008 Page 5 / 6

6 # Supple ment Part Number Manual Type Latest Service Dec Service Mar Description Engines: Hi Performance Gen V HP425/HP450/ HP465/HP500 Mark IV Gen V HP525SC/ HP600SC/HP 800SC Sterndrives: VI and VII (Non Dry Sump) Service Oct Sterndrives: VI (Dry Sump) R01 Service Oct Engines: HP500 EFI Service Mar Engines: HP377 EFI Diagnostic Jan Engines: HP575 SCi SN 0L Service Nov Diagnostic Apr Service June 2003 Engines: HP525 EFI SN 0M M R02 Diagnostic May 2007 Engines: 2005 HP850 SCi R01 Service Feb HP1075 SCi 2004 HP1200 SCi Diagnostic June 2005 SN 0M Engines: HP600 SCi Service July M R01 Service June 2005 Sterndrives: VI (Dry Sump) M Diagnostic Feb. Model year ½, M Engines HP525 EFI 90 8M Service Feb. starting SN 0M M Engines: 90 8M Diagnostic Feb. HP600 SCi SN 0M M Service June HP700 SCi SN 0M M Service Aug. Sterndrives: Dry Sump NXT¹ SN 0M R03 Service Dec. Remote Controls Mercury remote controls M Special ols Apr Mercury Racing Special ols Catalog Special tools for Mercury Racing Outboard and Sterndrive Products Products of Mercury Marine W6250 Pioneer Road Fond du Lac, WI Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser, Mercury Racing, MotorGuide, Mercury Precision Parts, Mercury Propellers, Mariner, Quicksilver, #1 On The Water, Alpha, Bravo, Pro Max, OptiMax, Sport-Jet, K-Planes, MerCathode, SmartCraft, Zero Effort, M with Waves logo, Mercury with Waves logo, and SmartCraft logo are all registered trademarks of Brunswick Corporation. Mercury Product Protection logo is a registered service mark of Brunswick Corporation. Page 6 / JULY 2008