C 60. The new. Giant. milling at its best

Transcription

1 C 60 The new Giant. miing at its best

2 The C 60 U at home in a fieds Too and moud making Highy dynamic simutaneous 5-axes machining up to a component weight of 2,500 kg Aerospace Precision in perfection Mechanica engineering Fuy automatic and fexibe manufacturing systems Motor sport Highest precision at high avaiabiity Subcontract industry Dynamic, precise and reiabe

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4 C 60 U 5-axes / 5-sided machining up to 2,500 kg Working area Traverse X-Y-Z 1,200-1, mm Rapid inear traverse X-Y-Z 50 m/min Linear acceeration X-Y-Z 6 m/s 2 Main spinde drive Speed Speed Speed Speed Max. torque Max. output 9,000 rpm. 10,000 rpm. 12,000 rpm. 18,000 rpm. up to 476 Nm up to 56 kw Too changer (pick up) Magazine position 70 / 50 Chip-to-chip time* approx 9.5 s Contro Heidenhain Siemens itnc530 S 840 D SL *(chip-to-chip times in accordance with VDI 2852, sheet 1)

5 The (to date) argest from Herme.

6 C 60 Dynamic in a new dimension 3 axes in the too component independent dynamics Pick-up magazine integrated in the base, thereby saving space stainess stee ining of the entire working area Working area with optimised swarf ejection dry machining Swiveing range of the NC swiveing rotary tabes +130 to -130 Large working area reative to the machine footprint Accessibiity very good ergonomics

7 DYNAMICS ACCURACY COMPACTNESS SURFACE QUALITY AVAILABILITY Tandem drive (Z-axis) for high machine dynamics in the Z-axis Tandem drive (Y-axis) for high machine dynamics in the Y-axis Force characteristics 3 guideways with one guideshoe for idea force baance Linear axes above the working area Modified gantry design with idea main axis support Torquemotor (C-axis) for high dynamics Tandem drive (A-axis) avoidance of torsion and high accuracy 6 7

8 Construction Large workpiece dimensions Workpiece diameter max. Ø 1200 mm / workpiece height max. 900 mm Cooant tank with arge cooant voume Centra cabe routing integrated into the machine encosure Encapsuated working area with automatic top and aminated gass safety panes Crane oading door opening max mm Patform extending aong the entire front of the machine Contro pane ergonomicay pivotabe, height-adjustabe and with titabe 19 screen

9 DYNAMICS ACCURACY COMPACTNESS SURFACE QUALITY AVAILABILITY Fuidbox with atest bus technoogy Service door for maintenance work and service activities Centra cooing for the entire machine Magazine oading and unoading point for ergonomic/ ground-eve too oading Centra switch cabinet with air-conditioning unit Design principe - Modified gantry design - Three axes in the too, thus workpieces independent dynamics, idea pre-requisite for rapid traverses and feed up to 50 m/min - Moduar configuration of the tabe and expansion variants in the muti-functiona machine base - Drives and guideways outside / above the working area - Compact design, thus itte space required - Compete transport - No foundation required - Optimised static and dynamic properties - Maximum utiisation, positioning and ong term accuracy - High dynamics in the machining process - Short positioning and start times on account of high acceeration of 6 m/s 2 Drives and guideways - Y side as a traverse rests on 3 carriages with 3 staggered guideways - Tandem drives in A-, Y- and Z-axes - Good guideway ratio of the traverse which is moved by a tandem drive on both sides near the outer guides - Roer recircuating guideways in a inear axes, thus constant dynamic conditions - Digita AC servo motors with pretensioned ba screws - Permanent position monitoring by absoute, optica measuring systems in a axes - Low-maintenance automatic centra grease ubrication system Too change - Automatic too change in cyce - Ring magazine 70 / 50 toos as SK 40, HSK A 63, SK 50 or HSK A 100, integrated in the machine base unit - Protected outside the work area and thus minimised risk of toos becoming soied Eectronics - Digita drives - Absoute measuring systems - Latest contro technoogies - Frequency-based recovery of the braking energy into the mains - Switch cabinet with air-conditioning unit 8 9

10 Tabe variants What makes our tabe concept so specia SWIVELLING AXIS A IN THE COMPONENT Compicated 5-axis machining processes are carried out by comparativey sma traverses of the inear axes VERY LARGE COLLISION CIRCLE Optimum utiization of the working area TANDEM DRIVE Torsion-free highy dynamic positioning of the swiveing axis A TORQUE DRIVES Highy dynamic movements in the rotary axis SEPARATION OF THE ROTARY AND SWIVELLING AXES User and programmer friendy based on easy foow-up of the tabe movements TABLE LOAD High masses on a tabe variants NC-controed swiveing rotary tabe Camping surface: Ø 900 mm T-grooves: parae 13 / 18 H7 Swive range: +/- 130 Speed - swiveing axis A: Speed - rotary axis C: Type of drive axis C: Maximum tabe oad: 15 rpm. 30 rpm. torque 2,500 kg NC-controed swiveing rotary tabe Camping surface: Ø 1,350 x 1,100 mm Max. workpiece circe monitoring: Ø 1,400 mm T-grooves: parae 11 / 22 H7 Swive range: +/- 130 Speed - swiveing axis A: Speed - rotary axis C: Type of drive axis C: Maximum tabe oad: 15 rpm. 30 rpm. torque 2,500 kg

11 Magazine INTEGRATION INTO THE MACHINE BASE VERY GOOD ACCESSIBILITY Ergonomic oading and unoading point on the back of the machine LOADING HANDLING FOR THE PICK-UP MAGAZINE COVERS FOR THE SPINDLE TAPERS Too changer (pick-up) Interface: SK 40 / HSK A 63 SK 50 / HSK A 100 Chip-to-chip time*: approx. 9.5 s approx. 9.5 s Magazine positions: Maximum too ength: 500 mm 500 mm Maximum too diameter: Ø 160 mm Ø 250 mm Maximum too weight: 15 kg 30 kg Max. fu magazine oad: 560 kg 550 kg *(chip-to-chip times in accordance with VDI 2852 sheet 1) 10 11

12 Spindes HIGH-TECH SPINDLES FOR DEMANDING MILLING PROCESSES SLIM-END SPINDLE FOR MACHINING DEEPER CAVITIES FEW IRREGULAR EDGES (PREVENTION OF COLLISION) Spinde Spinde speed: 9,000 rpm. Interface: SK 50 Max. torque: 356 Nm Max. output: 56 kw M [Nm] % 20% 40% P [kw] ,500 4,000 8,000 9,000 n [rpm.] Spinde Spinde speed: 9,000 rpm. Interface: HSK A 100 Max. torque: 476 Nm Max. output: 41 kw M [Nm] % 40% 100% P [kw] ,200 8,000 9,000 n [rpm.]

13 M [Nm] % 20% 40% P [kw] Spinde Spinde speed: 10,000 rpm. Interface: HSK A Max. torque: Max. output: 298 Nm 23 kw 730 3,600 8,000 10,000 n [rpm.] M [Nm] % 20% 40% P [kw] Spinde Spinde speed: 12,000 rpm. Interface: HSK A 100 Max. torque: 356 Nm Max. output: 56 kw 1,500 4,000 7,800 8,000 12,000 n [rpm.] M [Nm] % 20% 40% P [kw] Spinde Spinde speed: 18,000 rpm. Interface: SK 40 / HSK A 63 Max. torque: 215 Nm 9.0 Max. output: 35 kw 1,550 4,000 11,800 14,000 18,000 n [rpm.] 13,

14 Contros HEIDENHAIN itnc 530 OR SIEMENS S 840 D SL 3D SOFTWARE 19 TFT-TECHNOLOGY user defined softkeys ERGONOMIC CONTROL PANEL CONTROLS FOR DEMANDING MILLING PROCESSES Whether for too and moud making, in production or in high-speed machining, they stand out for their many advantages. SAFE CONTROLS Contros with integrated safety technoogy keeping with category 3 described in European standard EN Screen pivots 30 e-messenger Increases the avaiabiity of the machines and minimises production faiures. Teeservice Teeservice ensures even faster support in case of programming and operating probems. Contro pane verticay adjustabe +/-100 mm Fingerprint Recording of meaningfu variabes and evauation of them by speciaists permit preventive and forward-ooking maintenance as we as efficient diagnosis in the event of a mafunction. Practica side-in tray * For detaied information, pease refer to the individua eafets.

15 Dimensions C / C 60 U dynamic 1 Standard machine 2 Oi mist extractor 3 Chip conveyor 4 Chip cart 5 Interna cooant suppy 6 Fow cooing unit for interna cooant suppy R R

16 Technica Data Working area Traverse X axis 1,200 mm Traverse Y axis 1,300 mm Traverse Z axis 900 mm Linear rapid traverse X axis 50 m/min Linear rapid traverse Y axis 50 m/min Linear rapid traverse Z axis 50 m/min Linear acceeration X-Y-Z 6 m/s 2 Linear feed force X axis N Linear feed force Y axis N Linear feed force Z axis N Main spinde Speed 18,000 rpm. SK 40 / HSK A 63 n drive Main power / torque 20 % c.d.f. 39 kw / 240 Nm Speed 9,000 rpm. SK 50 Main power / torque 20 % c.d.f. 60 kw / 380 Nm Speed 12,000 rpm. HSK A 100 Main power / torque 20 % c.d.f. 60 kw / 380 Nm Speed 10,000 rpm. HSK A 63 Main power / torque 20 % c.d.f. 23 kw / 298 Nm Speed 9,000 rpm. HSK A 100 Main power / torque 20 % c.d.f. 41 kw / 476 Nm Contro unit Heidenhain itnc 530 n Siemens Sinumerik 840 D s n Too Interface SK 40/HSK A 63 SK 50/HSK A 100 changer Magazine pockets (pick up) Chip-to-chip time* approx. 9.5 s approx. 9.5 s *(chip-to-chip times in accordance with VDI 2852 sheet 1) Maximum too ength 500 mm 500 mm Maximum too weight 15 kg 30 kg Maximum too diameter Ø 160 mm Ø 250 mm Max. fu magazine oad 560 kg 550 kg Connection- Mains connection 400 V / 50 Hz 400 V / 50 Hz vaues Power consumption 71 kva 84 kva (machine) Compressed air 6 bar 6 bar Weight (Standard version) approx t Transport dimensions Width 3,500 mm C 60 (basic Depth 5,600 mm machine) Height 4,870 mm Herme AG reserves the right to carry out modifications without prior notification, which may ead to deviating technica data.

17 Tabe variants NC-controed swiveing rotary tabe Ø 900 Ø 1350 Camping surface Ø 900 mm Ø 1350 mm Camping surface fattened on 2 sides mm Swive range / / Speed - swiveing axis A 15 rpm. 15 rpm. Speed - rotary axis C 30 rpm. 30 rpm. Maximum tabe oad 2,500 kg 2,500 kg T-grooves parae 13 / 18H7 11 / 22H7 Position measuring Resoution mm n system direct Position Tp in X-Y-Z-axis keeping with toerance German standard VDI/DGQ mm n (determined at 20 Cesius +/- 1 Cesius constant ambient temperature. Our products are subject to German export aws and exports have to be approved as the achievabe accuracy may be smaer / equa than 6 μm.) Cooant Amount of cooant 420 n system Pump performance 5 bar / 80 L/min Interna Amount of cooant 1,500 cooant suppy Pressure (infinitey variabe manue) max. 80 bar / 26 /min with paper Mains connection 400 V / 50 Hz tape fiter Power consumption 26 kva Options Automatic cabin door Rotating cear-view window Eectrica heat compensation Eectrica hand-hed contro modue Touch probe incuding preparation Preparation for touch probe Too breakage monitoring / measuring system Cooant nozze Minima quantity ubrication interna + externa Air bast through the spinde centre Bed fushing BDE signa Oi mist extractor Air purge for inear scaes Status amp Chip conveyor Scraper bet n Hinged bet conveyor Ejection height of chip conveyor 1,100 mm Chip cart 450 Hydrauic system Operating pressure 120 bar n Centra ubrication Minimum quantity ubrication n system n standard equipment to order 16 17

18 Herme a over the word Germany Herme + Partner Vertriebs GmbH Phone +49 (0) info@herme-hpv.de Fax +49 (0) Herme-Leibinger Systemtechnik GmbH Phone +49 (0) info.hs@herme.de Fax +49 (0) Herme Maschinenbau GmbH Phone +49 (0) info@herme.de Fax +49 (0) Herme Demo Centre Kasse-Lohfeden Phone +49 (0) awt.kasse@herme.de Fax +49 (0) Switzerand Herme (Schweiz) AG Phone +41 (0) info@herme-schweiz.ch Fax +41 (0) Herme WWE AG Phone +41 (0) Fax +41 (0) Austria Herme Österreich Rudof Fuch Phone +43 (0) Fax +43 (0) info@herme-wwe.com rudof.fuch@herme.co.at Denmark Herme Nordic Phone +45 (0) info@herme-nordic.dk Fax +45 (0) Bugaria Herme Southeast Europe Phone Fax Czech Repubic Herme Česká Repubika Mioš Branda Phone Fax Martin Skukáek Phone Fax USA info@herme.bg mios.branda@herme.cz martin.skukaek.hpv@stonine.sk Herme Machine Co. LLC Phone info@hermemachine.com Fax China Forian König Phone +43 (0) Fax +43 (0) forian.koenig@herme.co.at Herme China Shanghai Representative Office Phone Fax hermesha@126.com Itay Herme Itaia S.r.. Phone info@herme-itaia.it Fax Beijing Representative Office Phone /2/3 hermebeijing@vip.163.com Fax Russia Netherands Herme Nederand B.V. Phone +31 (0) info@herme-nederand.n Fax +31 (0) Begium Saes Office Begium Phone +32 (0) Fax +32 (0) herme@scaret.be The machining exampes used in this eafet are pubished with the expicit approva of our friendy customers. The information in this eafet ony contains genera descriptions or performance characteristics which in a rea appication do not aways meet the description or which may change by further deveopment of the products. The requested performance parameters sha be binding ony, if they are expicity agreed within the saes contract. OOO Herme Vostok Representative Office of Herme WWE AG Moscow Phone info@herme-vostok.ru Fax: Representative Office of Herme WWE AG St. Petersburg, Phone spb@herme-wwe.com Fax: Representative Office of Herme WWE AG Togiatti Phone tt@herme-wwe.com Fax: Subject to technica modifications 04/10/C60/4000/EN/ST Printed on paper beached without chorine miing at its best Maschinenfabrik Berthod Herme AG Industriestraße 8-12 D Gosheim Phone +49 (0) Fax +49 (0) info@herme.de