A-01 Product Coding System A-04 Products Lineup A-08 General Information A-12 Terminology A-15 Caution for Using

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1 DC Motors

2 Contents B Information -01 Product Coding System -04 Products Lineup -08 General Information -12 Terminology -15 Caution for Using C Motors B-01 Technical Data of C Motor B-06 Induction Motor B-56 2 Pole Motor B-74 Reversible Motor B-106 Brake Motor B-148 Clutch & Brake Motor B-162 Torque Motor B-176 Control System B-179 Controller FX1000 B-181 Controller DSKM B-186 Control Induction Motor B-222 Control Reversible Motor B-250 Control Brake Motor B-276 Control Clutch & Brake Motor C D E DC Motors C-01 Technical Data of DC Motor C-04 DC Motor C-17 Controller DSD-90 Gearboxes D-01 Technical Data of Gearbox D-07 Parallel Gearbox D-13 Worm Gearbox D-16 Inter-decimal Gearbox Options E-01 Mounting Plate E-02 Extension Cable E-03 Output Flange / Output Shaft

3 C DC Motors Technical Data of DC Motor Features DC motor has a big starting torque and excellent mobility and when comparing with the same sized C motor, the output is big and the efficiency is high. It is easy to control the speed and change the normal/reverse rotation. Comparing to C motor, it is available to manufacture low voltage motor which can be applied to portable machine which uses various spec., especially battery power (12V, 24V). Due to the wear of brush, there is a limit in the service life. Due to brush and commutator, noise generates when starting., Torque and () When the voltage of power supply is fixed, D.C. magnet motor shows the characteristic in the relationship between torque, speed and current as below. The relationship is almost linear show as the above, and the speed decreases, and current increases conversely when increasing the torque to the output shaft motor. It is same until the output shaft of motor is done a stall, when ignored heat generation in the motor. (It is possible to control the torque by controlling the current.) () N Torque τ τs No I-N I-τ I : () Io : No-load current () Is : Stall current () τ : Torque ( or m) τs : Stall torque ( or m) N : speed () No : No-load speed () 0 Io Is I Rating Time ccording to increase of current (torque), heat generation in the motor increases. Generally, when the temperature of component parts in the motor is below than allowable temperature after it was saturated, it is possible to keep continuous operation. When it was not saturated in the allowable temperature, the time to exceed the temperature is rating time of motor and it is short-time rating specification. ccording to size and the specification, each motor model has different current (torque) value to be possible continuous operation. Rating Time τ3(i3) Tmax Motor Temperature T llowable Temperature 0 llowable Temperature τ2(i2) τ1(i1) Operating Time t τ1(i1),τ2(i2) The torque (current) to be possible continuous operation τ3(i3) The torque (current) to be short-time rating C-01 DC Motors Technical Data of DC Motor

4 Performance of DC Motor in Case of Voltage Change at Power Supply DC magnet motor can change speed by changing power supply voltage. The relationship between torque(τ), speed(n) and current(i) of motor when the voltage is half (1/2) is shown as below. s the below figure, in the relationship between current and speed when power supply voltage was changed to half (1/2), ideal no-load speed Nt becomes Nt/2 and it falls parallel to the performance of rated voltage. The relationship between current and torque is same as the rated voltage, but the stall current τs falls accordingly as the stall current Is becomes Is/2. () N Torque τ τs ❶ Technical Data of DC Motor Nt No ❷ Nt/2 ❸ ❹ ❶ No-load speed when voltage is half (1/2) ❷ I-N characteristic at rated voltage ❸ I-N characteristic when the voltage is half (1/2) ❹ Stall torque when the voltage is half (1/2) 0 Io Is/2 Is Nt : Ideal no-load speed when current is zero. (The point extended the diagram of speed to zero current.) Input, Output and Efficiency of DC motor The input, output and efficiency can be calculated with the next formula. Input(W) = Power Supply Voltage (V) X () Output(W) = Torque τ () X N () X X 10-2 Efficiency η(%) = Output(W) Input(W) X100 General Specifications Item Insulation Resistance Dielectric Strength Temperature Rise Specification 100 MΩ or more when DC500V MEG is applied between the windings and the frame after rated motor operation under normal ambient temperature and humidity. Sufficient to withstand 1.5KV at 50Hz and 60Hz applied between the windings and the frame for 1 minute after rated motor operation under normal ambient temperature and humidity. Temperature rise of windings are 80 or less measured by the resistance change method after rated motor operation with connecting a Gearbox or equivalent heat radiation plate. Insulation Class Class B [130 ] mbient Temperature -10 ~+40 mbient Humidity 85% maximum DKM C/DC Geared Motor and Gearbox C-02

5 C-03 DC Motors DC Motor

6 DC Motor DC Motor Index DC Motor 15W ( 60mm) DC Motor 25W ( 80mm) DC Motor 40W ( 80mm) DC Motor 60W ( 90mm) DC Motor 90W ( 90mm) DC Motor 120W ( 90mm) C-05 C-07 C-09 C-11 C-13 C-15 DKM C/DC Geared Motor and Gearbox C-04

7 C DC Motors DC Motor 15W( 60mm) 15WDC Motor 15W( 60mm) Motor Specification 6DCG : Gear Type Shaft 6DCD : D-Cut Type Shaft Output 1) Enter the phase & voltage code in the in the box ( ) within the motor model name. 2) Gear Type Shaft are for attaching Gearbox and D-Cut Type Shaft are for using motor only. W Voltage V Starting Starting Torque No Load Load Torque 6DCG DCG DCG Performance Curve 6DCG DCG DCG Motor 6DCG Max. Permissible Torque at Output Shaft of Gearbox Gearbox 6GBD MH Gear Ratio V Starting V Starting V Starting ) Enter the phase & voltage code in the box ( ) within the motor model name. 2) Enter the gear ratio in the box ( ) within the Gearbox model name. 3) colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction. 4) The rotating speed is calculated by dividing the motor s synchronous speed (50Hz: 1,500, 60Hz: 1,800) by the gear ratio. The actual speed is 2~20% less than the displayed value, depending on the size of the load. C-05 DC Motors DC Motor

8 Dimensions DC Motor 15W( 60mm) Motor Images 6DCD DCG GBD MH DKM C/DC Geared Motor and Gearbox C-06

9 C DC Motors DC Motor 25W( 80mm) 25WDC Motor 25W( 80mm) Motor Specification 8DCG(W) : Gear Type Shaft 8DCD : D-Cut Type Shaft Output 1) Enter the phase & voltage code in the in the box ( ) within the motor model name. 2) Gear Type Shaft are for attaching Gearbox and D-Cut Type Shaft are for using motor only. W Voltage V Starting Starting Torque No Load Load Torque 8DCG(W) DCG(W) DCG(W) Performance Curve 8DCG DCG DCG Max. Permissible Torque at Output Shaft of Gearbox Motor 8DCG Gearbox 8GBK BMH Gear Ratio V Starting V Starting V Starting Motor 8DCW Gearbox 8WD BL/ BR/ BRL Gear Ratio V Starting V Starting V Starting ) Enter the phase & voltage code in the box ( ) within the motor model name. 2) Enter the gear ratio in the box ( ) within the Gearbox model name. 3) colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction. 4) The rotating speed is calculated by dividing the motor s synchronous speed (50Hz: 1,500, 60Hz: 1,800) by the gear ratio. The actual speed is 2~20% less than the displayed value, depending on the size of the load. C-07 DC Motors DC Motor

10 Dimensions DC Motor 25W( 80mm) Motor Images 8DCD DCG GBK BMH 8DCW WD BL DKM C/DC Geared Motor and Gearbox C-08

11 C DC Motors DC Motor 40W( 80mm) 40WDC Motor 40W( 80mm) Motor Specification 8DCG(W) : Gear Type Shaft 8DCD : D-Cut Type Shaft Output 1) Enter the phase & voltage code in the in the box ( ) within the motor model name. 2) Gear Type Shaft are for attaching Gearbox and D-Cut Type Shaft are for using motor only. W Voltage V Starting Starting Torque No Load Load Torque 8DCG(W) DCG(W) DCG(W) Performance Curve 8DCG DCG DCG Max. Permissible Torque at Output Shaft of Gearbox Motor 8DCG Gearbox 8GBK BMH Gear Ratio V Starting V Starting V Starting Motor 8DCW Gearbox 8WD BL/ BR/ BRL Gear Ratio V Starting V Starting V Starting ) Enter the phase & voltage code in the box ( ) within the motor model name. 2) Enter the gear ratio in the box ( ) within the Gearbox model name. 3) colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction. 4) The rotating speed is calculated by dividing the motor s synchronous speed (50Hz: 1,500, 60Hz: 1,800) by the gear ratio. The actual speed is 2~20% less than the displayed value, depending on the size of the load. C-09 DC Motors DC Motor

12 Dimensions DC Motor 40W( 80mm) Motor Images 8DCD DCG GBK BMH 8DCW WD BL DKM C/DC Geared Motor and Gearbox C-10

13 C DC Motors DC Motor 60W( 90mm) 60WDC Motor 60W( 90mm) Motor Specification 9DCP(W) : Gear Type Shaft 9DCD : D-Cut Type Shaft 9DCK : Key Type Shaft Output 1) Enter the phase & voltage code in the in the box ( ) within the motor model name. 2) Gear Type Shaft are for attaching Gearbox and D-Cut & Key Type Shafts are for using motor only. W Voltage V Starting Starting Torque No Load Load Torque 9DCP(W) DCP(W) DCP(W) Performance Curve 9DCG DCG DCG Max. Permissible Torque at Output Shaft of Gearbox Motor Gearbox 9DCP PBK BH 9PFK BH Gear Ratio V Starting V Starting V Starting Motor 9DCW Gearbox 9WD BL/ BR/ BRL Gear Ratio V Starting V Starting V Starting ) Enter the phase & voltage code in the box ( ) within the motor model name. 2) Enter the gear ratio in the box ( ) within the Gearbox model name. 3) colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction. 4) The rotating speed is calculated by dividing the motor s synchronous speed (50Hz: 1,500, 60Hz: 1,800) by the gear ratio. The actual speed is 2~20% less than the displayed value, depending on the size of the load. C-11 DC Motors DC Motor

14 Dimensions DC Motor 60W( 90mm) Motor Images 9DCD DCP PBK BH 9DCP PFK BH 9DCW WD BL DKM C/DC Geared Motor and Gearbox C-12

15 C DC Motors DC Motor 90W( 90mm) 90WDC Motor 90W( 90mm) Motor Specification 9DCP(W) : Gear Type Shaft 9DCD : D-Cut Type Shaft 9DCK : Key Type Shaft Output 1) Enter the phase & voltage code in the in the box ( ) within the motor model name. 2) Gear Type Shaft are for attaching Gearbox and D-Cut & Key Type Shafts are for using motor only. W Voltage V Starting Starting Torque No Load Load Torque 9DCP(W) DCP(W) DCP(W) Performance Curve 9DCG DCG DCG Max. Permissible Torque at Output Shaft of Gearbox Motor Gearbox Gear Ratio DCP PBK BH 9PFK BH 12V Starting V Starting V Starting Motor 9DCW Gearbox 9WD BL/ BR/ BRL Gear Ratio V Starting V Starting V Starting ) Enter the phase & voltage code in the box ( ) within the motor model name. 2) Enter the gear ratio in the box ( ) within the Gearbox model name. 3) colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction. 4) The rotating speed is calculated by dividing the motor s synchronous speed (50Hz: 1,500, 60Hz: 1,800) by the gear ratio. The actual speed is 2~20% less than the displayed value, depending on the size of the load. C-13 DC Motors DC Motor

16 Dimensions DC Motor 90W( 90mm) Motor Images 9DCD DCP PBK BH 9DCP PFK BH 9DCW WD BL DC Motor - 6 0W(90mm) DKM C/DC Geared Motor and Gearbox C-14

17 C DC Motors DC Motor 120W( 90mm) 120WDC Motor 120W( 90mm) Motor Specification 9DCP(W) : Gear Type Shaft 9DCD : D-Cut Type Shaft 9DCK : Key Type Shaft Output 1) Enter the phase & voltage code in the in the box ( ) within the motor model name. 2) Gear Type Shaft are for attaching Gearbox and D-Cut & Key Type Shafts are for using motor only. W Voltage V Starting Starting Torque No Load Load Torque 9DCP(W) DCP(W) DCP(W) Performance Curve 9DCG DCG DCG Motor 9DCP Max. Permissible Torque at Output Shaft of Gearbox Gearbox 9PBK BH 9PFK BH Gear Ratio V Starting V Starting V Starting Motor 9DCW Gearbox 9WD BL/ BR/ BRL Gear Ratio V Starting V Starting V Starting ) Enter the phase & voltage code in the box ( ) within the motor model name. 2) Enter the gear ratio in the box ( ) within the Gearbox model name. 3) colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction. 4) The rotating speed is calculated by dividing the motor s synchronous speed (50Hz: 1,500, 60Hz: 1,800) by the gear ratio. The actual speed is 2~20% less than the displayed value, depending on the size of the load. C-15 DC Motors DC Motor

18 Dimensions DC Motor 120W( 90mm) Motor Images 9DCD DCP PBK BH 9DCP PFK BH 9DCW WD BL DKM C/DC Geared Motor and Gearbox C-16

19 C DC Motors Controller DSD-90 DSD-90 Controller Features DSD-90 is for adjusting the speed of DC motor. (pplicable to DC 90V) Easy speed adjustment by potentiometer on front panel General Specifications Item Specification Input Voltage 220VC 50/60Hz Workable Power DC 90V, 1.3/2.8 Power Consumption Below 3V Power On/Off Signal Red 3Ø LED mbient Temperature -10 ~+55 mbient Humidity 35~85% RH Weight 200g Dimension 60(W) X 100(H) X 131.5(D)mm Images DC Motor 90V DSD-90 Dimensions Connection Diagram DSD-90 C-17 DC Motors Controller DSD-90

20 DKM C/DC Geared Motor and Gearbox C-18 Controller DSD-90

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