YASKAWA AC DRIVES. Application Solution. Injection Molding Machine. YASKAWA AC Drive GA700. YASKAWA Matrix Converter U1000

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1 YASKAWA AC DRIVES Application Solution Injection Molding Machine YASKAWA AC Drive YASKAWA Matrix Converter

2 For Injection Molding Machine YASKAWA provides the answers to your injection molding machine needs. YASKAWA ELECTRIC always stands in the shoes of our customers and delivers the AC drive with the most uncompromising quality and performance ahead of others in the industry. Decades of certain application experiences allow us to provide AC drive features that is prompt and flexible solutions to your desire. Our loyal commitment to quality and ease of use make Yaskawa AC drive the best choice for all of your drive applications. FLEXIBLE Application Benefit SUSTAINABLE EASY Realizing accurate and stable molding for various molded products Applicable in all environments Utilizing the regenerative energy during deceleration and suppressing the harmonics with an all-in-one standalone AC drive Shorter setup time and downtime with improved software tools Further quality improvement for molding by applying application specific tools Lineup YASKAWA AC Drive High Performance Type We have allowed for control of high efficiency motors, while keeping costs down to provide added value for all of your industrial applications. Applicable Motor Capacities 200 V Class 0.4 to 110 kw 400 V Class 0.4 to 630 kw YASKAWA Matrix Converter The is a compact and total all-in-one solution with ultra-low harmonics and full regenerations. The ultimate choice for power quality and energy savings. Applicable Motor Capacities 200 V Class 5.5 to 55 kw 400 V Class 2.2 to 500 kw Note: The kw capacity range serves as a guide.

3 AC drives Fully Hydraulic

4 For Injection Molding Machine Fully Hydraulic Injection Molding Machines Answer 1 Realizing accurate and stable molding for various molded products With the improved response capability, high-speed pressure PID control and more accurate torque limiting function than ever before, a fast, accurate and stable molding process is achievable. The motor accelerates quickly and smoothly at start while maintaining a stable pressure by the PID control. Also, it s possible to perform automatic PID control with the improved DriveWorksEZ software that includes flow rate/pressure control internally. Hydraulic control concept diagram and pressure response chart Flow control Pressure control Flow control PI disabled PI enabled Target pressure value PI disabled Time Answer 2 Applicable in all environments All the internal PCBs in have varnish coating as standard. In addition, and support resolvers with higher environment duration capability than encoders. This way we ensure high stability in harsh environments such as high humidity, dusty and vibration work places. Also, it leads to cost reduction for maintenance and brings more reliability to your system. Peace of mind even in tough environments! Varnish Coated Boards as Standard Resolver Support Note: only resolver interface PG-RT3

YASKAWA AC DRIVES Application Solution Answer 3 Utilizing the regenerative energy during deceleration and suppressing the harmonics with an all-in-one standalone AC drive In conventional system

5 YASKAWA AC DRIVES Application Solution Answer 3 Utilizing the regenerative energy during deceleration and suppressing the harmonics with an all-in-one standalone AC drive In conventional system configuration, in order to handle the regenerative energy during injection and deceleration in mold open/close action, a PWM (active front end) converter, AC reactors and harmonics filters are necessary in addition to the AC drive itself. Adopting the standalone matrix converter will not only contribute to less installation space and wiring but also it will utilize the regenerative energy effectively for further energy saving. Realization of an All-in-one High Harmonic Measure System Control Panel Configuration Example Conventional Configuration Matrix Converter Configuration PWM converter AC drive Breaker Contactor High harmonic filter capacitor Requires wide space for wiring High harmonic filter reactor AC reactor Peripheral equipment is required for high harmonic measures Breaker Contactor There is no need for peripheral equipment for high harmonic measures 65% reduction in the installation area 70% reduction in the wiring Note: Wiring and area: 400 V and 30 kw example / Efficiency: 400 V and 15 kw example / Cost: 400 V and 45 kw example Saving on energy during manufacturing 19% reduction in losses 43% reduction in installation costs Answer 4 Shorter setup time and downtime with improved software tools With Yaskawa drive support software DriveWizard installed and connected to AC drive, it is possible to edit, copy and transfer parameters in AC drive from a computer. Also, the high-speed oscilloscope with 1 msec sampling time is available to adjust the high-speed pressure PID control. Thus, a fault analysis can be performed easily during tuning process and faulting conditions. As the result, it contributes to shorter machine tuning time and less downtime of production lines. The scope sampling rate at 1 msec is 100 times faster than that of the previous software. Answer 5 Further quality improvement for molding by applying application specific tools With Yaskawa programming tool DriveWorksEZ, an optimal PID parameter set can be assigned to each application to improve the product quality. Switching the PID control parameter set according to the operating axis helps to minimize the operation time and suppress vibration. P set value P constant 1 I set value Upper limit value of the integral time ( I ) I constant 1 External DI selection 1 S1-01 S1-02 P constant 2 I constant 2 External DI selection 2 P constant 3 I constant 3 External DI selection 3 Toggle mechanism Mold clamping cylinder (Driver and other housing unit) Protruding cylinder Mold Molded product Screw Heater Hopper Injection cylinder Plastic cylinder

6 Injection Molding Machine DRIVE CENTER (INVERTER PLANT) , Nishimiyaichi, Yukuhashi, Fukuoka, , Japan Phone Fax YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower, , Kaigan, Minatoku, Tokyo, , Japan Phone Fax YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone YASKAWA ( ) or Fax YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, , Brasil Phone Fax YASKAWA EUROPE GmbH 185, Hauptstraβe, Eschborn, 65760, Germany Phone Fax YASKAWA ELECTRIC KOREA CORPORATION 35F, Three IFC, 10 Gukjegeumyung-ro, Yeongdeungpo-gu, Seoul, 07326, Korea Phone Fax YASKAWA ELECTRIC (SINGAPORE) PTE. LTD. 151, Lorong Chuan, #04-02A, New Tech Park , Singapore Phone Fax YASKAWA ELECTRIC (THAILAND) CO., LTD. 59, 1st-5th Floor, Flourish Building, Soi Ratchadapisek 18, Ratchadapisek Road, Huaykwang, Bangkok 10310, Thailand Phone: Fax: PT. YASKAWA ELECTRIC INDONESIA Secure Building-Gedung B Lantai Dasar & Lantai 1 Jl. Raya Protokol Halim Perdanakusuma, Jakarta 13610, Indonesia Phone Fax YASKAWA ELETRIC VIETNAM CO., LTD HO CHI MINH OFFICE Suite 1904A, 19th Floor Centec Tower, Nguyen Thi Minh Khai Street, Ward 6, District 3, Ho Chi Minh City, Vietnam Phone Fax YASKAWA ELETRIC VIETNAM CO., LTD HA NOI OFFICE 2nd Floor, Somerset Hoa Binh Hanoi, No. 106, Hoang Quoc Viet Street, Cau Giay District, Hanoi, Vietnam Phone Fax YASKAWA ELECTRIC (CHINA) CO., LTD. 22F, One Corporate Avenue, No.222, Hubin Road, Shanghai, , China Phone Fax YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE Room 1011, Tower W3 Oriental Plaza, No.1 East Chang An Ave., Dong Cheng District, Beijing, , China Phone Fax YASKAWA ELECTRIC TAIWAN CORPORATION 9F, 16, Nanking E. Rd., Sec. 3, Taipei, 104, Taiwan Phone Fax YASKAWA INDIA PRIVATE LIMITED #17/A, Electronics City, Hosur Road, Bangalore, (Karnataka), India Phone Fax In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements YASKAWA ELECTRIC CORPORATION LITERATURE NO. CHEP C A Published in Japan September

YASKAWA AC DRIVES. Application Solution. Extruder. YASKAWA AC Drive GA700. YASKAWA Matrix Converter U1000

YASKAWA AC DRIVES. Application Solution. Extruder. YASKAWA AC Drive GA700. YASKAWA Matrix Converter U1000 YASKAWA AC DRIVES Application Solution Extruder YASKAWA AC Drive YASKAWA Matrix Converter For Extruder YASKAWA provides the answers to your extruder needs. YASKAWA ELECTRIC always stands in the shoes of