YASKAWA General-Purpose AC Drives

Size: px

Start display at page:

Download "YASKAWA General-Purpose AC Drives"

Fay Hawkins
5 years ago
Views:

1 YASKAWA General-Purpose AC Drives

2 Which AC drive is right for you? Select by Application P.02 Select by Compliance with Standards Select by Motor Type Select by AC Drive Capacity Select by Size and Price of AC Drive Select by the Number of AC Drive Input/Output Points Select by Communications Network P.04 P.04 P.05 P.05 P.06 P.06 Select by Power Facility Specifications Harmonic Countermeasures/Power Regeneration P.06 Select by Installation Environment Enclosure Type P.07 Select by Application YASKAWA General- Purpose AC Drive Series Fluid Machine Fan Pump Compressor HVAC Punching Press Metal Working, Machine Tool Machine Tool Open/Close Mechanism Shutter Door Automatic Doors Conveyor Hoist, Crane Load Conveyance Stacker Crane Chain Block Hoist Varispeed GA700 A1000 V1000 J1000 2

Mixers Automotive Food & Testing Machine Beverage Packaging Commercial

3 General Machines Medical Equipment Escalators Automated Vertical Storage System Automatic Parking System Extruder Winder Centrifugal Separators Mixers Automotive Food & Testing Machine Beverage Packaging Commercial Washing Machine Agricultural Machines Medical Machines Health Instruments 3

4 Select by Compliance with Standards : Compatible Item Applicable Region Varispeed GA700 A1000 V1000 J1000 CE Europe UL U.S.A. Regional KC Korea Standards RCM Australia CSA Canada DNV GL Germany, Norway Vessel NK Japan Standards Others Under development Standard Not supported Item Level Varispeed GA700 A1000 V1000 J1000 SIL3, PLe (Cat.3) Functional Safety SIL2, PLd (Cat.3) Item Category Varispeed GA700 A1000 V1000 J1000 C1 2 7 EMC Directive C C3 6 1: Models CIMR-UA to are stand-alone type drives. 2: Supports models CIMR-A20P4 to 2011 and 40P4 to 4018, but only when the cable between the drive and motor is 10 m or less. When the cable is longer than 10 m, the AC drive will be classified as Category C2. 3: Supports models CIMR-A2015 to 2110 and 4022 to 4300, but only when the cable between the drive and motor is 50 m or less. 4: Under development 5: Supports models CIMR-AA to 0211, AA to 0165, and AA and : Supports models CIMR-AA to 0450 and AA to : Supports models CIMR-VA to 0020 and VA to : Supports models CIMR-VA to Select by Motor Type Input Voltage Class Item Varispeed GA700 A1000 V1000 J1000 Three-Phase 200 V Three-Phase 400 V Supported (built-in type) Supported (stand-alone type) Not supported Three-Phase 200 V Three-Phase 400 V : Compatible : Not compatible Three-Phase 200 V Three-Phase 400 V Three-Phase 200 V Three-Phase 400 V No measures required : Optional Single-Phase 200 V Three-Phase 200 V Three-Phase 400 V Single-Phase 200 V Three-Phase 200 V Three-Phase 400 V Induction Motor Synchronous Motor Synchronous Reluctance Motor Surge Measure Induction Motor A rotational force is generated through electromagnetic induction. Yaskawa offers a series of induction motors with a constant torque range of 1:10 to 1:1500, so that users can select the most optimum model according to the application. Catalog number KAE-C354-1 Synchronous Motor This is an efficient motor that incorporates a permanent magnet in the rotor. Energy savings are possible as a result of less motor loss. A synchronous motor must be driven with an AC drive because it cannot be operated using a commercial power supply. Synchronous Reluctance Motor A synchronous reluctance motor uses only the reluctance torque (force in which the magnetic field generated by the coil absorbs the iron core). Since it does not use a permanent magnet, it is a high efficiency motor that does not generate secondary current loss. A synchronous reluctance motor must be driven with an AC drive because it cannot be operated using a commercial power supply. 4

5 Select by AC Drive Capacity Low Harmonics Regenerative Matrix Converter Three-Phase 200 V: 5.5 to 55 kw Three-Phase 400 V: 2.2 to 500 kw High-function Fully Vector Control Drive Varispeed Three-Phase 200 V: 0.4 to 110 kw Three-Phase 400 V: 0.4 to 300 kw High Performance AC Drive GA700 Three-Phase 200 V: 0.4 to 110 kw Three-Phase 400 V: 0.4 to 630 kw High Performance Vector Control Drive A1000 Three-Phase 200 V: 0.4 to 110 kw Three-Phase 400 V: 0.4 to 630 kw Compact Vector Control Drive V1000 Three-Phase 200 V: 0.1 to 18.5 kw Single-Phase 200 V: 0.1 to 3.7 kw Three-Phase 400 V: 0.2 to 18.5 kw Compact V/f Control Drive J1000 Three-Phase 200 V: 0.1 to 5.5 kw Single-Phase 200 V: 0.1 to 2.2 kw Three-Phase 400 V: 0.2 to 5.5 kw Capacity (kw) Note: Units for the are displayed in kw. GA700 (400-V class, 355 kw and above, HD) is currently under development. Select by Size and Price of AC Drive Size (Comparison of footprint) Ratio when is set to 100 (200 V 3.7 kw) (%) A1000 GA J1000 V1000 Price Ratio of prevailing prices. For illustrative purposes only since the ratio will vary depending on capacity. A1000 GA700 V1000 J1000 5

6 6 Select by the Number of Input/Output Points AC Drives : Standard (built-in) Factory option (built-in) : Optional (figure on right) : Not available Varispeed Input/Output GA700 A1000 V1000 J1000 Input Analog Output Multi- Function Pulse Train 24-Vdc Power Supply Select by Communications Network Network Varispeed GA700 A1000 V1000 J1000 MECHATROLINK-II MECHATROLINK-III CC-Link DeviceNet CompoNet LONWORKS PROFIBUS-DP CANopen EtherCAT Modbus TCP/IP EtherNet/IP PROFINET MEMOBUS Modbus Input Photocoupler Relay Input Output Control power supply input Power supply output for output sensor Output 1: Multi-function relay contact output type (photo coupler: 0, relay: 3) is available (factory option). 2: Contains one abnormal contact output. This cannot be changed by parameters. Optional The number of input and output points can be increased by connecting an option card to the AC drive. Options Name Varispeed GA700 A1000 V1000 J1000 Input AI-A Analog Output AO-A Multi- Function Input DI-A3 16 Photocoupler DO-A Relay DO-A Output Standard equipment RS-422/485 Contact Yaskawa for details. : Supported (built-in type) : Supported (stand-alone type) Standard equipment RS-422/485 Standard equipment RS-485 Standard equipment RS-422/485 Harmonic Countermeasures/Power Regeneration Harmonic Countermeasures Inverter +Converter Matrix Converter High Effect Low Select by Power Facility Specifications Power Regeneration With Varispeed 1 D1000 Standard equipment RS-422/485 : Standard : Optional GA700 A1000 V1000 J D D D D1000 DC Reactor Without AC Reactor 1: The R1000 can also be used if harmonic measures are not required and only power regeneration is needed. 2: Not built-in when 18.5 kw (HD) or under. Options required for 24-Vdc input Built-in Type Stand-alone Type 24-V Control Power Supply Unit Option Card Power Regenerative Converter D1000 The D1000 can be used to achieve power supply regeneration. Waveform distortion from input power can also be greatly improved with a low-harmonic power supply (K5=0). Power Regenerative Unit R1000 The R1000 combines a braking function and power regeneration function to achieve even more energy savings.

7 Select by Installation Environment Enclosure Type : Standard : Factory option : Depends on the drive capacity : Optional : Not available Enclosure Type Degree of Protection Varispeed GA700 A1000 V1000 J1000 IP00 No protection IP20 UL Type 1 IP55 A spherical object with a diameter of 12.5 mm will only partially enter the interior. For indoor installation. Offers protection from falling dust. Prevents dust from interfering with the operation of the equipment or safety. UL Type 4X /IP66 Dust will not enter the interior. Finless Design When the corresponding enclosure type in the above table is marked with a (drive capacity), refer to the following graph. : Standard : Optional : Made to order : Not available Note: Capacity indicates Heavy Duty. Units of are displayed in kw (kw) UL Type 1 Varispeed UL Type 1 GA700 UL Type V 400 V (kw) 200 V 400 V 200 V 1 IP V 1 1: Available by removing the upper and lower cover of UL Type (kw) 200 V 400 V IP- International Protection 2nd symbol: Degree of protection against water ingress Class Degree of Protection No special 0 Not waterproof protection Protected against jets of water Not adversely affected 5 by jets of water sprayed from all directions. 6 Protected against strong jets of water Not adversely affected by strong jets of water sprayed from all directions 1st symbol: Degree of protection from solid foreign objects Class Degree of Protection 0 No protection against entry of dust. A1000 UL Type (kw) 200 V 400 V 200 V 2 IP V 2 2: Remove the upper cover of UL Type 1 for IP20 rating. V UL Type V 400 V 200 V IP V 3 3: Remove the upper and lower cover of UL Type 1 for IP00 rating. (kw) Dia. 50 mm Dia mm Dia. 2.5 mm Dia. 1 mm A spherical object with a diameter of 50 mm will only partially enter the interior. A spherical object with a diameter of 12.5 mm will only partially enter the interior. A spherical object with a diameter of 2.5 mm will not enter the interior. An object with a diameter of 1.0 mm will not enter the interior. Dust that can hinder the normal operation and safety of equipment will not enter the interior. Structure is completely protected from the entry of dust. 7

High Performance AC Drive GA700 Catalog number KAEP C710617 00 Please refer to each catalog for details.

Total Reduction of Costs To minimize initial investment, the functions of the peripheral devices are incorporated in the drive which will save space, wiring, and labor.

8 High Performance AC Drive GA700 Catalog number KAEP C Please refer to each catalog for details. High-performance AC drive that offers higher added value to equipment based on the concepts: flexible, easy, and sustainable. Total Reduction of Costs To minimize initial investment, the functions of the peripheral devices are incorporated in the drive which will save space, wiring, and labor. Reduces a drive s footprint by approximately 60% Built-in DC Reactor Minimizes harmonic distortion Built-in Braking Transistor Compact control panel design Does not require a standalone breaking unit Models with Built-in DC Reactors and Braking Transistors 200 V Class HD 400 V Class HD Built-in DC Reactor 0.4 kw 22 kw 30 kw 110 kw Built-in Braking Transistor Built-in DC Reactor 0.4 kw 22 kw 75 kw Built-in Braking Transistor 630 kw Similar Built-in Functions 24-Vdc control power supply input and power supply output for 24-Vdc sensor equipped as standard No external options required. Control power supply can be backed up without the use of conventional external options because 24-Vdc control power supply input is equipped as standard. External power supply for peripheral sensors not required. 24-V control power supply unit Function enhancement of the support tool DriveWorksEZ Timers and relays are not required. Voltage/current switching analog output Conversion circuit is not required. Relay Timer Converter 8 24-Vdc input output terminal Oscilloscope performance improvement of the drive support tool DriveWizard Adjustments can be made without any measuring instruments. Power supply Oscilloscope Built-in safety function equivalent to two magnetic contactors Meets IEC/EN61508 SIL3 and ISO Cat. 3 PLe requirements. With this function, a simple system with a high degree of safety can be built.

input current waveform becomes sinusoidal, similar to that of a commercial power supply, so the harmonic pollution of the power supply is minimized for the protection of surrounding machinery.

save energy. Braking Resistor Configuration Motoring energy AC Drive without reactor 88% 0.75 AC drive Regenerative energy AC Drive with DC reactor 33% 0.9 Heat Braking resistor Wasted energy!

Reduce power supply capacity Power supply Motor Motoring energy Regenerative energy Compact All-in-One Unit The control panel can be downsized since one is equipped with harmonic measures and power

9 Please refer to each catalog for details. Low Harmonics Regenerative Matrix Converter Catalog number KAEP C Next-generation motor drive offers low harmonics and power regeneration 1 Low Harmonics 2 Without peripheral devices, the input current waveform becomes sinusoidal, similar to that of a commercial power supply, so the harmonic pollution of the power supply is minimized for the protection of surrounding machinery. Power Current Current Waveform Samples Distortion Power Factor Efficient Energy Usage A braking resistor discards energy as heat, but you can return this regenerative energy to the power supply to save energy. Braking Resistor Configuration Motoring energy AC Drive without reactor 88% 0.75 AC drive Regenerative energy AC Drive with DC reactor 33% 0.9 Heat Braking resistor Wasted energy! Matrix Converter 5% 0.98 Matrix Converter Power regeneration is possible with just this one unit! Reduce power supply capacity Power supply Motor Motoring energy Regenerative energy Compact All-in-One Unit The control panel can be downsized since one is equipped with harmonic measures and power regeneration functions. Harmonic countermeasures that were previously required to connect a PWM converter, such as input AC reactors, harmonic filter reactors, and capacitators, are not necessary, which helps you save wiring and space and reduces wasteful energy loss. Control Panel Configuration Example AC Drive PWM Converter (400 V 185 kw) Footprint Approx. Number of wires Number of parts AC Reactor Reactor for Harmonic Filter Capacitor for Harmonic Filter Comparison of our products 9

10 High Performance Vector Control Drive A1000 Catalog number KAEP C Please refer to each catalog for details. High-quality AC drive that can drive any motor with high performance and safety Cutting-Edge Torque Characteristics Once out of reach for AC drives, Yaskawa now offers advanced control features without a motor encoder. Achieve even more powerful starting torque at zero speed with an IPM motor. Equipped with magnetic pole position sensor and rotation speed detector Synchronous Motor Advanced Open Loop Vector Control for PM 200% rated torque at 0 r/min 1, speed range of 1: Note: Valid when high frequency injection is enabled (n8-57=1). Closed Loop Vector Control for PM 200% rated torque at 0 r/min 1, speed range of 1: : Achieving this torque output requires a larger capacity drive. 2: Contact your Yaskawa representative or nearest agent when using PM motors except SSR1 series or SST4 series motors manufactured by Yaskawa Motor Co., Ltd. Achieving this torque output Induction Motor requires a larger capacity drive. Open Loop Vector Control 200% rated torque at 0.3 Hz, speed range of 1:200 Closed Loop Vector Control 200% rated torque at 0 r/min, speed range of 1:1500 Torque characteristics [ Advanced Open Loop Vector Control for PM with an IPM motor] Powerful torque at 0 Hz Torque (%) Momentary rating Motor Speed (r/min) Comparing the speed control range [ Advanced Open Loop Vector Control for PM with an IPM motor] 60 s rating A Previous model 85 Greater range of operation Torque (%) Motor Speed (%) High-function Fully Vector Control Drive Varispeed Catalog number KAE-S Powerful AC drive that has adopted the world s first 3-level control method Eliminates Motor Surges, Electrolytic Corrosion, and Noise The first 400 V class generalpurpose drive in the world to use the 3-level control method. It provides the solution to problems like motor insulation damage due to surge voltage and electrolytic corrosion of motor bearings due to shaft voltage. Existing general-purpose motors can be used even without surge suppression filters. The noise and leakage current are greatly reduced (halved in in-house comparison). Conventional Drive 400 V Power Supply Varispeed 400 V Power Supply 1200 V peak Output Voltage Generates a high voltage (surge voltage) of close to twice the DC bus voltage!! Suppression Effect 770 V peak Take measures using a surge suppression filter Surge suppression filter is not required 10 Conventional drives

11 V1000 V1000 V1000 V1000 V1000 V1000 V1000 V1000 V1000 V1000 V1000 V1000 Compact Vector Control Drive V1000 Catalog number KAEP C Please refer to each catalog for details. World s smallest class, highly-functional AC drive for the stable operation of motors Compact and Able to Drive Synchronous Motors In addition to induction motors, the V1000 can also drive synchronous motors, such as IPM and SPM motors which previously required special AC drives. Get a single drive for all your application needs, and save on spare parts. Conventionally In the future Even better Compact Finless Type The cooling fin section has been reduced and the control panel has been made more compact with the adoption of a finless-type V1000. Since there is no cooling fan, it can be safely operated as there are no blockages from dust. Standard Type Side Finless Type Side Fan replacement Not required Drive Drive units Integrated management even if motors change Respective inventory management Induction motors and synchronous motors can be replaced without changing the AC drive Top Top Fans not required Energy savings No wind noise Low audible noise Compact V/f Control Drive J1000 Catalog number KAEP C Just connect and go! AC drive that combines reliability and easy operation Compact Design Side-by-side installation and J1000 s impressively compact design make it possible to fit the entire setup into even the narrowest enclosures. Note: Current derating must be considered. Select a motor that has a current rating within the rated current of the drive. How Side-by-side installation works Example: 200 V 0.75 kw A finless-type J1000 is available that is ideal for even more compact installation. The UL Type 1 kit (option) can also be used when the UL Type 1 unit that is directly attached to a machine is needed. Standard Type Finless Type 30 mm 30 mm 30 mm 30 mm Side Side Fan replacement Not required 68 mm 68 mm (Conventional model) 324 mm 68 mm 68 mm 68 mm 68 mm Top Top Fans not required Energy savings 204 mm 120 mm less Note: If the last drive in a series is installed next to a wall, a 30 mm gap is required. No wind noise Low audible noise 11

12 YASKAWA General-Purpose AC Drives DRIVE CENTER (INVERTER PLANT) , Nishimiyaichi, Yukuhashi, Fukuoka, , Japan Phone Fax YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower, , Kaigan, Minatoku, Tokyo, , Japan Phone Fax YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone YASKAWA ( ) or Fax YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, , Brasil Phone Fax YASKAWA EUROPE GmbH Hauptstraβe 185, Eschborn, Germany Phone Fax YASKAWA ELECTRIC KOREA CORPORATION 35F, Three IFC, 10 Gukjegeumyung-ro, Yeongdeungpo-gu, Seoul, 07326, Korea Phone Fax YASKAWA ELECTRIC (SINGAPORE) PTE. LTD. 151, Lorong Chuan, #04-02A, New Tech Park , Singapore Phone Fax YASKAWA ELECTRIC (THAILAND) CO., LTD. 59, 1st-5th Floor, Flourish Building, Soi Ratchadapisek 18, Ratchadapisek Road, Huaykwang, Bangkok 10310, Thailand Phone Fax PT. YASKAWA ELECTRIC INDONESIA Secure Building-Gedung B Lantai Dasar & Lantai 1 Jl. Raya Protokol Halim Perdanakusuma, Jakarta 13610, Indonesia Phone Fax YASKAWA ELETRIC VIETNAM CO., LTD HO CHI MINH OFFICE Suite 1904A, 19th Floor Centec Tower, Nguyen Thi Minh Khai Street, Ward 6, District 3, Ho Chi Minh City, Vietnam Phone Fax YASKAWA ELETRIC VIETNAM CO., LTD HA NOI OFFICE 2nd Floor, Somerset Hoa Binh Hanoi, No. 106, Hoang Quoc Viet Street, Cau Giay District, Hanoi, Vietnam Phone Fax YASKAWA ELECTRIC (CHINA) CO., LTD. 22F, One Corporate Avenue, No.222, Hubin Road, Shanghai, , China Phone Fax YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE Room 1011, Tower W3 Oriental Plaza, No.1 East Chang An Ave., Dong Cheng District, Beijing, , China Phone Fax YASKAWA ELECTRIC TAIWAN CORPORATION 12F, No. 207, Sec. 3, Beishin Rd., Shindian Dist., New Taipei City 23143, Taiwan Phone: Fax: or YASKAWA INDIA PRIVATE LIMITED #17/A, Electronics City, Hosur Road, Bangalore, (Karnataka), India Phone Fax In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements YASKAWA ELECTRIC CORPORATION LITERATURE NO. CHEP C B <1>-0 Published in Japan November

YASKAWA AC DRIVES. Application Solution. Extruder. YASKAWA AC Drive GA700. YASKAWA Matrix Converter U1000

YASKAWA AC DRIVES. Application Solution. Extruder. YASKAWA AC Drive GA700. YASKAWA Matrix Converter U1000 YASKAWA AC DRIVES Application Solution Extruder YASKAWA AC Drive YASKAWA Matrix Converter For Extruder YASKAWA provides the answers to your extruder needs. YASKAWA ELECTRIC always stands in the shoes of