NEW NEW. Power Regenerative Unit R1000. Power Regenerative Converter D1000. Low Harmonics Regenerative Matrix Converter U1000
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1 NEW Power Regenerative Unit 200 V lass, 3.5 kw to 105 kw 400 V lass, 3.5 kw to 300 kw Power Regenerative onverter 200 V lass, 5.0 kw to 130 kw 400 V lass, 5.0 kw to 630 kw Low Harmonics Regenerative Matrix onverter NEW
2 Use Energy Effectively! Save Energy by Reusing Previously Wasted Energy! Return the regenerative energy produced by your equipment to the power supply. Power Regeneration: How To Save Power. Power regeneration refers to the function of returning energy that is generated by the motor to the power supply. For example, when a crane lifts a load, the motor requires energy. However, when the crane lowers the load, the weight of the load rotates the motor and generates energy. onventionally, the generated energy is consumed as heat by the braking resistor, but this energy can be returned to the power supply and reused to save energy. Previous raking Resistor onfiguration Hoisting (motoring energy) Return Electricity with Power Regeneration Hoisting (motoring energy) raking resistor Wasteful! Lowering (regenerative energy) Regenerative energy discarded as heat. Energy-saving Unit Regenerative energy Power supply energy for is effectively returned other devices to the power supply. Lowering (regenerative energy) Effectively use regenerative energy that results from lowering the load without waste! Machines Generate Energy! Lifts, such as cranes Horizontal conveyors, such as dollies Effectively use this energy to save energy! Generators, such as windmills and waterwheels Gravity rotates the motor when the load is lowered. Generates energy! Inertia rotates the motor when the dolly decelerates or is stopped. Generates energy! Wind, water, or another external force rotates a motor. Generates energy! pplications Model comparison: Energy-Saving Units pplicable items Power Regenerative Unit Power Regenerative onverter est Good N/ Low Harmonics Regenerative Matrix onverter Motor drive (drive function built-in) Use power regeneration to save energy. Improve the power factor. Suppress power supply harmonics. Reduce the capacity of power equipment. pply for multiple drives. Suppress the cost of introduction. Downsize control panels. Simplify main circuit wiring. 2
3 The Elite of omplete Power Savings! Replaces raking Resistor ompliant Restriction of Hazardous Substances Directive Power Regenerative Unit More ompact and etter raking Power hange from previous braking resistor configuration to the unit to save energy, increase braking power, and downsize equipment. Replaces raking Resistor and raking Unit omparison with Previous configuration Previous configuration raking unit raking Unit raking resistor Power oordinating raking Resistor Unit Increased braking power & ompact Fuse urrent Suppression Save Electricity with Power Regeneration and More Machine Downsizing The system configuration is much smaller than for a braking resistor system so that you can save space in control panels. More raking Power The braking torque is greater than that of conventional braking resistors. More braking power is available when in continuous regenerative operation. Less Heat Generation Unlike conventional braking resistors, the unit is safe because it does not convert regenerative energy into heat. Previous configuration raking resistor raking unit Footprint: m 2 Footprint: m 2 Previous configuration 125% (10 s) Example for LKE4045 LKE Ω 3000 W Example for 400 V, 45 kw urrent Suppression Power oordinating 150% torque (30 s) IMR-R203P5 200 V 3.5 kw Footprint pprox. 1/3 (62% reduced) (in-house comparison) High raking Torque Total Heat Loss pprox. 1/30 Max Heat Loss 3000 W Rated Heat Loss 106 W pplication Examples Save Electricity with Power Regeneration Lift applications with heavy repetitive loads and regenerative power More raking Power Equipment with large brakes Equipment that requires frequent braking utomatic Parking System Decanters, Escalators Hoists, ranes utomated Vertical Storage System entrifugal Separators onveyors Presses arriage 3
4 Power Supply Unit ompliant Restriction of Hazardous Substances Directive Power Regenerative onverter In Pursuit of Power Quality chieve higher power factors and suppress harmonics for power supplies with installation to an. Power Supply Unit for Drives and Servo Drives omparison with Previous configuration Previous configuration Power Regenerative onverter 6.6 kv/3.3 kv System for reactor Drive 400 V/200 V System M apacitor for Less Wiring Work & Space Savings Drive M No Power Supply Harmonics There are no power supply harmonics. Improved Power Factor Power factor 1 control enables power to be used effectively and reduces the power supply capacity. onnect Multiple Units Stable power supply is enabled by D links between multiple drives. Spectrum 100% Total Harmonic 90% 80% Distortion (urrent) 70% pprox. 60% 85% 50% 40% 30% 20% 10% 0% Fundamental Harmonics Wave Test onditions: Without reactor, rated load. Total Harmonic Distortion Large power supply current distortion rate. Power factor: pprox. 0.7 Links enabled between multiple s and motors Harmonic Filter Module reactor Save Electricity with Power Regeneration and More Standard Drive Small power supply current distortion rate. 100% Total Harmonic 90% 80% Distortion (urrent) 70% pprox. 60% 5% 94% 50% 40% less 30% 20% distortion 10% 0% Fundamental Harmonics Wave Test onditions: One transformer, rated load, input voltage distortion is 1% or less. Input Power Supply urrent Waveform omparison Total Harmonic Distortion Standard Drive with Power factor: pprox. 1.0 Power factor: pprox. 1.0 ondition: Rated load. pplication Examples Save Electricity with Power Regeneration Lift applications with heavy repetitive loads and regenerative power Equipment with multiple axes Improved Power Factors and No Power Supply Harmonics Variable-speed applications in hospitals, schools, office buildings, etc. with strict requirements for harmonic distortion utomatic Parking System Escalators Elevators limbing ranes Film Slitters Pumps ooling Towers HV ompressors 4
5 ompact Drive Note: ertification pending ompliant Restriction of Hazardous Substances Directive Low Harmonics Regenerative Matrix onverter ll-in-one Motor Drive Evolved matrix converter features functions of s, power regeneration, power factor improvement, and power supply harmonic suppression in one body. Next-generation motor drive surpasses the functions of s Previous configuration for reactor apacitor for Power Regenerative onverter Just one unit! Save Electricity with Power Regeneration and More ompact The all-in-one design both reduces wiring and saves space. High Power Factor and Power Supply Harmonic Suppression High power factor control and power supply harmonics suppression reduce the power supply capacity. Greater Efficiency There is less energy lost in comparison with previous power regeneration systems because a regenerative converter and peripheral devices are not required. Power Regenerative onverter Peripheral devices Standard Drive Previous configuration Total loss 1134 W (Efficiency:pprox.92%) Example for 400 V 15 kw ll in One Example for 400 V 30 kw Input Power Supply urrent Waveform omparison Large power supply current distortion rate. Power factor: pprox. 0.7 Small power supply current distortion rate. Power factor: More than approx Test onditions: With rated load of less than 1% input voltage distortion using a dedicated transformer Total loss 922 W (Efficiency:pprox.94%) Footprint reduced by approx. 65% Wiring reduced by approx. 70% (20 6) Weight reduced by approx. 81% Power factor: More than approx.0.98 onforms to IEEE519 19% less power loss 2% increased efficiency pplication Examples Save Electricity with Power Regeneration Lift applications with heavy repetitive loads and regenerative power High Power Factor and Power Supply Harmonic Suppression Variable-speed applications in hospitals, schools, data centers, and offi ce buildings with strict requirements for harmonic distortion Power generator application utomatic Parking System limbing ranes Escalators Elevators Decanters, entrifugal Separators utomated Vertical Storage System Presses Pumps ooling Towers HV ompressors 5
6 Standard Specifications Voltage 200 V lass 400 V lass R 03P P Regeneration apacity kw Rating Rated Output urrent (D) Rated Input urrent () Rated Voltage/ Rated Frequency 200 to 240 V 50/60 Hz 380 to 480 V 50/60 Hz Input llowable Voltage Fluctuation 15 to 10% llowable Power Voltage Imbalance between Phases ±2% ontrol Method 120 excitation method ontrol Input Power Factor 0.9 minimum (for rated load) haracteristics Overload Protection 30 s at approx. 150% of rated current. Regenerative Torque 150% 30 s, 100% 25% ED 60 s, 80% continuous Status Output 1 -relay output at failures, 1 a contact output (multi-function) during operation, 2 multi-function PH outputs selectable at alarms, 2 multi-function analog outputs selectable for analog outputs Dimensions mm Regenerative Unit Open-hassis (IP00) 03P P R Enclosed Wall-Mounted (NEM Type1) Standard onfiguration Devices R 03P P Power oordinating urrent Suppression Width (W) Height (H) Depth (D) Width (W) Height (H) Depth (D) Width () Height () Depth () Width () Height () Depth () Width () Fuse Height () Depth () Width () Fuse Holder Height () Depth () : This number indicates the voltage class (2: 200 V class, 4: 400 V class). Note: 1 requires standard configuration devices. 2 Refer to catalog (No. KEP ) for details. Regenerative Unit W Fuse Fuse Holder H D / onnectable Models High performance vector control Drive 1000 ompact vector control Drive V1000 ompact V/f control Drive J1000 Elevator applications L1000 dvanced vector control Varispeed G7 Servo Drives Large-apacity Series 6
7 Standard Specifications D Rated Output apacity 2 kw Rated Output Rating urrent (D) Rated Input urrent () Rated Output Voltage D330 V D660 V Rated Voltage/ Rated Frequency 200 to 240 V 50/60 Hz 380 to 480 V 50/60 Hz Input llowable Voltage Fluctuation 15 to +10% llowable Power Voltage Imbalance between Phases ±2% ontrol Method Sine-wave PWM control ontrol Input Power Factor Input power factor of 0.99 minimum (for rated load) haracteristics Output Voltage ccuracy ±5% Overload Protection Unit stops after 60 s at 150% of rated output current or after 3 s at 200% of rated output current. Status Output 1 -relay output at failures, 1 a contact output (multi-function) during operation, 2 multi-function PH outputs selectable at alarms, 2 multi-function analog outputs selectable for analog outputs Dimensions mm Regenerative onverter Open-hassis (IP00) Open-hassis (IP20) Harmonic Filter Module Input-side 1 Input-side 2 D Width (W) Height (H) Depth (D) Width (W) Height (H) Depth (D) Standard onfiguration Devices D 1 for apacitor for Width () Height () Depth () Width () Height () Depth () Width () Height () Depth () Width () Height () Depth () Width () Height () Depth () : This number indicates the voltage class (2: 200 V class, 4: 400 V class). 2: For the 200 V class, rated output capacity is calculated with an input voltage of 220 V. For the 400 V class, values are given for an input voltage of 440 V. Note: 1 requires standard configuration devices. 2 Refer to catalog (No. KEP ) for details. Regenerative onverter W Module H D 7
8 Yaskawa Regenerative Energy-saving Unit Series 200 V lass ND = Normal Duty, HD = Heavy Duty U Rated Output urrent 1 ND HD Standard Specifications Rated Input/Output Power Supply haracteristics ontrol haracteristics Status Output Rated Input apacity kv ND HD Rated Input urrent ND HD Max. Output Voltage Depends on input voltage Max. Output Frequency 400 Hz Rated Voltage/Rated Frequency Three-phase power supply: 200 to 240 Vac 50/60 Hz llowable Voltage Fluctuation 15% to +10% llowable Frequency Fluctuation ±3% (Frequency fluctuation rate: 1 Hz/100 ms or less) llowable Power Voltage Imbalance between Phases less than 2% ontrol Method Sine-wave PWM V/f control, V/f ontrol with PG, Open Loop vector control, losed Loop Vector ontrol, Open Loop Vector ontrol for PM, dvanced Open Loop Vector ontrol for PM, losed Loop Vector ontrol for PM (switched by parameter setting) Harmonic urrent Distortion Rate 2 5% or less (IEEE 519) Input Power Factor 0.98 or more (for rated load) Overload Tolerance HD Rating: 150% of rated output current for 60 s, ND Rating: 120% of rated output current for 60 s (Derating may be required for repetitive loads) 1 -relay output at failures, 1 a contact output (multi-function) during operation, 2 multi-function PH outputs selectable at alarms, 2 multi-function analog outputs selectable for analog outputs, Pulse train output: 1 (multi-function) 400 V lass U Rated Output urrent 1 ND HD Rated Input/Output Power Supply haracteristics ontrol haracteristics Status Output Rated Input apacity kv ND HD Rated Input urrent ND HD Max. Output Voltage Depends on input voltage Max. Output Frequency 400 Hz Rated Voltage/Rated Frequency Three-phase power supply: 380 to 480 Vac 50/60 Hz llowable Voltage Fluctuation 15% to +10% llowable Frequency Fluctuation ±3% (Frequency fluctuation rate: 1 Hz/100 ms or less) llowable Power Voltage Imbalance between Phases less than 2% 1 : The rated output current of the drive should be equal to or greater than the motor rated current. 2 : When the harmonic current distortion rate is 5% or less, the maximum output voltage is calculated by input power voltage vailable soon. ontrol Method Sine-wave PWM V/f control, V/f ontrol with PG, Open Loop vector control, losed Loop Vector ontrol, Open Loop Vector ontrol for PM, dvanced Open Loop Vector ontrol for PM, losed Loop Vector ontrol for PM (switched by parameter setting) Harmonic urrent Distortion Rate 2 5% or less (IEEE 519) Input Power Factor 0.98 or more (for rated load) Overload Tolerance HD Rating: 150% of rated output current for 60 s, ND Rating: 120% of rated output current for 60 s (Derating may be required for repetitive loads) 1 -relay output at failures, 1 a contact output (multi-function) during operation, 2 multi-function PH outputs selectable at alarms, 2 multi-function analog outputs selectable for analog outputs, Pulse train output: 1 (multi-function) Dimensions mm U Open- Width (W) hassis Height (H) vailable soon. (IP00) Depth (D) : This number indicates the voltage class (2: 200 V class, 4: 400 V class). Note: Optional NEM 1 kit is required for Enclosed Wall-Mounted NEM Type 1 models. YSKW ELETRI ORPORTION DRIVE ENTER (INVERTER PLNT) , Nishimiyaichi, Yukuhashi, Fukuoka, , Japan Phone: Fax: YSKW MERI, IN. 2121, Norman Drive South, Waukegan, IL 60085, U.S.. Phone: YSKW ( ) or Fax: YSKW ELÉTRIO DO RSIL LTD. 777, venida Piraporinha, Diadema, São Paulo, , rasil Phone Fax YSKW EUROPE GmbH 185, Hauptstraβe, Eschborn, 65760, Germany Phone: Fax: YSKW ELETRI KORE ORPORTION 9F, Kyobo Securities ldg., 26-4, Yeouido-dong, Yeongdeungpo-gu, Seoul, , Korea Phone: Fax: YSKW ELETRI (SINGPORE) PTE. LTD. 151, Lorong huan, #04-02, New Tech Park , Singapore Phone: Fax: YSKW ELETRI (THILND) O., LTD. 252/ , 27th Floor, Muang Thai-Phatra Tower, Rachadapisek Road, Huaykwang, angkok, 10310, Thailand Phone Fax YSKW ELETRI (HIN) O., LTD. 22F, One orporate venue, No.222, Hubin Road, Shanghai, , hina Phone: Fax: YSKW ELETRI (HIN) O., LTD. EIJING OFFIE Room 1011, Tower W3 Oriental Plaza, No.1 East hang n ve., Dong heng District, eijing, , hina Phone Fax YSKW ELETRI TIWN ORPORTION 9F, 16, Nanking E. Rd., Sec. 3, Taipei, 104, Taiwan Phone: Fax: YSKW INDI PRIVTE LIMITED #17/, Electronics ity, Hosur Road, angalore, (Karnataka), India Phone Fax LITERTURE NO. HEP Published in Japan December
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