D1000 REGENERATIVE CONVERTER UNIT EN DE

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1 1000 RGNRTI ONRTR NIT N

2 ontent bout SK Leader in Inverter rives Technology The Power Regenerative onverter nit iscover new nergy Saving Potentials pplications Package Selection Model ode 1000 Packages Specifications and Options onnection iagrams and System omponents xperience and Innovation Since 1915 SK has manufactured and supplied products for machine building and industrial automation. Our standard products as well as tailor-made solutions are well known and have a high reputation for outstanding quality and reliability. SK is the leading global manufacturer of inverter drives, servo drives, machine controllers, medium voltage inverters, and industrial robots. e have always been a pioneer in motion control and drive technology, launching product innovations, which optimise the productivity and efficiency of both machines and systems. Today we produce more than 1.8 million inverters per year. onsidering this, SK is probably the biggest inverter manufacturer in the world. SK Motoman Robots urthermore, with a yearly production of more than 800,000 servo motors and 20,000 robots we offer a wide range of products for drive automation processes in many different industries. SK technology is used in all fields of machine building and industrial automation. SK schborn, Germany herever ou re Our Local Support is Near. mploying more than 14,600 people worldwide More than 1,350 employees in worldwide service network More than 1,250 employees in urope Regenerative onverter nit

3 The Power Regenerative onverter nit The new 1000 regenerative converter unit complements the SK product range with a low harmonics ctive rontend Solution. Suitable for both regenerative individual drives and systems of inverter drives, servo axis or robots, the 1000 feeds excess braking energy back into power grid instead of dissipating it as heat NRG IINT OR-QRNT 1000 saves energy by making excessive braking energy available to other consumers in the same grid instead of wasting it as heat. y providing full braking power with 100% duty cycle it allows for shorter machine cycles and can increase production effi ciency. LOTION INPNNT MIN PRORMN controlled, boostable voltage guarantees the same level of voltage independent of the power supply voltage. onnected drives are always supplied with the same voltage, making machines invulnerable against locally different power supply conditions and assuring the same machine performance, no matter where it is used. R OR GLOL S 1000 complies with major global standards such as L,, RoS and others. LN POR The sinusodial input current with a total harmonic distortion of less than 5% and a displacement power factor of ~1 minimize losses in grid components like generators and transformers. The higher power quality additionally reduces the potiential disturbance of other components. OOL OPRTION 1000 does away with braking choppers and resistors, thus saving valuable space and reducing the risk of fire. y not dissipating energy as heat the demand for ventilation is greatly reduced and maintenance, e.g. for resistor cleaning becomes needless. R OSTS The 1000 reduces the cost for energy and maintenance and quickly pays for itself. S TO NL PKG 1000 comes in an easy to handle package. Only one material number for all components makes procurement simple and assures completeness and parts compatibility. 3

4 iscover new nergy Saving Potentials Save nergy with Power Regeneration 1000 is open for various configurations. sable in one-on-one or multiple unit connection the 1000 provides the flexibility needed to satisfy a broad range of energy efficient and low harmonics applications. 1:n onfiguration Less nergy needed from Grid 1000 Package Industrial Robot Power Grid Inverter rive + igh fficiency Motor Regenerative nergy ir onditioning, eating, Illumination Sigma-5 Servo rive One-on-One System Typical one-on-one applications like escalators, elevators, pumps, or presses have one inverter drive connected to a sing the 1000 they take great benefit from: nergy cost reduction of complete installation Less space and heat by removed braking resistors Low input current harmonics Multiple-nit onnnection Multiple unit systems like winders, transport systems, packaging systems, or hoists with inverter drives, servo systems or robots have an interconnected bus that is supplied by one nergy is shared already in the bus, leading to reduced take up from the power grid. In addition to benefit of one-on-one systems such applications take the advantage from: bus energy sharing Reduced space compared to multiple drives with built in active frontend Single point of supply Regenerative onverter nit

5 pplications or a wide Range of pplications sing the 1000 Regenerative onverter nit saves energy and thereby money within a broad range of applications. This includes applications with large-inertia loads, 4-quadrant loads, long-term energy feedback and quick braking. 67 Motor Test enches Robots ranes, oists inder levators scalators ewatering machines inders Semiconductor industry Presses Panel industry ccentrics entrifugal separators 5

6 Package Selection Single nit onfiguration (1:1) or configurations with only one drive connected to a 1000 the correct 1000 kit can be selected from the tables below. 200 lass 400 lass Motor apacity (k) / rive apacity (k) 1000 Kit 1KIT / / / / / / Motor apacity (k) rive apacity (k) 1000 Kit 1KIT / / / / / / / / / Multiple nit onfiguration (1:n) Selecting the optimal 1000 kit when multiple units are connected to one 1000 requires an analysis of the application. ind the moments of maximum motoring and regenerative power as shown in the example below, compare them and select the right 1000 kit. Power pplication Motoring Power P MTR (t 1 ) P RGN (t 2 ) pplication Regenerative Power P MTR max P RGN max P RGN (t 1 ) P MTR (t 2 ) t 1 t 2 Time Regenerative onverter nit

7 alculation alculating the apacity for multiple nits efinitions P = Power [k] = fficiency P MTR = Motoring Power P RGN = Regenerative Power N P MTR (t) = i=1 P motor i (t) motor i drive i N P RGN (t) = P motor i (t). motor i drive i i=1 1. etermine the moment (t1) when the application draws the maximum motoring power from the grid, and calculate the power by subtracting the total motoring and regenerative values. P MTRmax = P MTR (t 1 ) P RGN (t 1 ) 2. etermine the moment (t2) when the application returns the maximum regenerative power to the grid, and calculate the power by subtracting the total regenerative and motoring values. P RGNmax = P RGN (t 2 ) P MTR (t 2 ) 3. Select a 1000 with a power rating greater than P MTRmax or P RGNmax, whichever is higher. Notes The minimum 1000 power rating is 1/3 of the total nominal power rating of all devices connected to the bus If the peak power state has a duration of less than 60 seconds, the 1000 overload capability can be taken into account. This requires a closer analysis of the application. or technical assistance please contact SK Support. If efficiencies are unknown, use a motor efficiency of 0.9 (0.85 for motors <7.5k) and a drive efficiency of hen calculating the motoring or regenerative power, the actual shaft power should be used. This is because some devices like Servopacks can provide up to 300% of nominal power for a short time, which can have significant influence on 1000 selection. hen connecting devices to the bus that do not have their own precharge circuit there is a limit to the amount of capacitance that can be connected to the or more information please contact SK Support. If the interphase imbalance ratio of the power source exceeds 2%, select a 1000 unit one size larger than required by the above calculation. 7

8 ode esignation Model Number Key for the 1000 Package 1 KIT Inverter Series Reserved 1000 ilter Type Package Series ith M ilter ithout M ilter oltage lass 3-phase, ac 2 3-phase, ac 4 Rated output capacity [k] Specification Standard Model 1000 Package xample M ilter armonic ilter 1000 Regenerative onverter nit Input Reactor Regenerative onverter nit

9 1000 Packages 1000 Packages 1000 is available in pre-configured packages that include all peripherals required making the selection and procurement simple and easy. Package ontent 1000 Regenerative onverter nit M ilter (optional) Input Reactor(s) armonic ilter (s discrete parts for 270k capacity and above. uses for these models must be purchased separately.) 200 lass Order Number apacity Part Number 1KIT2 [k] 1000 nit Input Reactor 1 armonic ilter Input Reactor 2 apacitor for armonic ilter Reactor for armonic ilter IMR J KM * IMR J KM * IMR J KM * IMR J KM * IMR J KM * IMR J KM * IMR J KM * IMR J KM * M ilter 400 lass * under developement Order Number apacity Part Number 1KIT4 [k] 1000 nit Input Reactor 1 armonic ilter Input Reactor 2 apacitor for armonic ilter Reactor for armonic ilter M ilter IMR J KM R IMR J KM R IMR J KM R IMR J KM R IMR J KM R IMR J KM S IMR J KM S IMR J KM S IMR J KM S IMR S IMR S IMR S080 9

10 Specifi cations, Parts and Options Specifications Operating nvironment Power Ratings mbient Temperature -10 to +50 (open chassis) umidity 95% R or less (non condensating) Storage Temperature -20 to +60 (short-term temperature during transportation) ltitude p to 1000 meters (output derating required above 1000 m, max m) Shock 10 to 20 z: 9.8 m/s² and 5.9 m/s² for model 0630; 200 lass 20 to 55 z: 5.9 m/s², from m/s², 400 lass 5.9 m/s² from model m/s² Protection esign IP00/IP20 Open Type enclosure, Indoor use Standards L508, I , I , RoS 200 lass 400 lass IMR Maximum pplicable Motor apacity (k) Rated Output apacity (k) Rated Output urrent () Rated Output urrent () Rated Output oltage (dc) Overload apability Operation stops after 60 s at 150% of rated output current Rated oltage 200 to to +10% 380 to to +10% Rated requency 50/60 z ± 2% Input Power actor Input power factor of 0.99 min (for rated operation) Output oltage ccuracy ±5% arrier requency Power Supply requency ault Operation stops for a deviation of ±6 z or more from the rated input frequency Options Item escription Model ode Input / Output nalogue Monitor 2 channel analogue output option O-3 10 to +10 (Res. 1/2048) igital Output 8 channel digital output option O-3 6 photo couplers (48, 50 m or less), 2 relay contact outputs max 250 /30, 1 ommunication ommunication Nopen under development Interface nit -Link under development evicenet under development thert under development thernet/ip under development MTROLINK-II SI-T3 Modbus/TP under development PORLINK under development PROIS-P under development PROINT under development Others 24 Power Supply Provides power supply for the control circuit and option boards PS-10L when main circuit power is off PS-10 S opy nit S converter for P Tool usage and copy unit JOP-181 for easy parameter setup duplication and backup in one IP65 Operator Provides a simple way of installing the L Remote Operator JOP Mounting rame of the drive on a cabinet wall or door eatsink Outside Mount the drive with heatsink outside of the panel Mounting Kit riveizard Plus Software used for parametrization Regenerative onverter nit

11 onnection iagram Standard onnection iagram M ilter armonic filter module Input reactor Three- Phase Power Supply R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 onverter Motor M r t Option card connectors - - N5- Ground Multi-function digital inputs (default setting) RN-S STOP xternal fault ault reset (Reserved) (Reserved) (Reserved) xternal aseblock r1/ 11 1/ 21 t1/ 31 ontrol ircuit S1 S2 S3 S4 S5 S6 S7 S8 Sink SN N5- N5- Multi-function relay output (uring Run) 250 ac, max dc, max 1 (min. 5 dc, 10 m) Multi-function relay output (uring M on) 250 ac, max dc, max 1 (min. 5 dc, 10 m) Multi-function relay output (onverter Ready) 250 ac, max dc, max 1 (min. 5 dc, 10 m) M1 M2 M3 M4 M5 M6 rive Sink / Source mode selection wire link (default: Sink) S SP +24 (G) Shield ground terminal ault relay output 250 ac, max dc, max 1 (min. 5 dc, 10 m) M M M (Reserved) (Reserved) Power supply dc, max. 20 m 1 nalog Input 1 2 nalog Input 2 IP Switch S1 I (Reserved) 3 - nalog Input 3 Power supply, dc, max. 20 m Multi-function analog output 1 (Output frequency) -10 to +10 dc (2m) or 4 to 20 m M M MMOS/ Modbus comm. RS-422/RS-485 max kbps R+ R- S+ S- IG Termination resistor (120, 1/2 ) IP Switch S2 M Multi-function analog output 2 (Output current) -10 to +10 dc (2m) or 0 4 to 20 m (G) M shielded line main circuit terminal twisted-pair shielded line control circuit terminal 11

12 onnection iagram and System omponents imensions for Models from 5 k to 185 k onnection iagram Three- Phase Power Supply M ilter armonic filter module r t Input reactor R/L1 S/L2 T/L Regenerative nit + + rive Motor M r1/ 11 1/ 21 t1/ Regenerative onverter nit 200 Part Number apacity imensions [mm] eight IP ig. 1KIT2 IMR-2 [k] d [kg] M M M M M M Regenerative onverter nit 400 Part Number apacity imensions [mm] eight IP ig. 1KIT4 IMR-4 [k] d [kg] M M M M M d 1 4-d 1 4-d t1 10 max max. 1 8 max. 2 8 max. 1 igure 1 igure 2 igure Regenerative onverter nit

13 Terminal 6 (M) Nameplate Mtg. hole 4 (J) 1 L Mounting hole specifications K I K I I I Terminal 6 (M) Nameplate Mtg. hole 4 (J) 1 L Mounting hole specifications K I imensions Package omponents Input Reactor lass imensions [mm] eight Part Number QT ig. 1KIT2 1 J M [kg] M6 M M6 M M8 M M8 M M10 M M10 M M12 M M12 M Input Reactor lass imensions [mm] eight Part Number QT ig. 1KIT4 1 J M [kg] M6 M M6 M M8 M M8 M M8 M M10 M M10 M M12 M M12 M PM ilter Module lass imensions [mm] eight Part Number ig. 1KIT2 [kg] 0005 J KM M J KM M J KM M J KM M J KM M J KM M J KM M J KM M10 62 PM ilter Module lass Mtg. hole 4 (J) Nameplate Terminal 6 (M) igure 4* ±5 Mtg. hole 4 () Mtg. hole 4 (J) igure 5* igure 6* 1 Nameplate Terminal 6 (M) 1 imensions [mm] eight Part Number ig. 1KIT4 [kg] 0005 J KM M J KM M J KM M J KM M J KM M J KM M J KM M J KM M J KM M10 73 Terminal 6 (M) Nameplate Mtg. hole 4 (J) 1 L Mounting hole specifications M ilter lass imensions [mm] eight Part Number igure 1KIT4 [kg] R R R R R S S S S Mtg. hole 4 (J) KL Mounting hole specifications Terminal 6 (M) igure 7* 1 Nameplate * ppearance might change with capacity 13

14 I onnection iagram and System omponents Models from 270 k to 370 k 1 4-d Three- Phase Power Supply M ilter Input reactor 2 Input reactor 1 R/L1 S/L2 T/L3 + + rive Motor M 1 8max. 2 1 r t Reactor for PM ilter apacitor for PM ilter 1000 Regenerative nit Nameplate igure 1 Terminal 6 (M) r1/ 11 1/ 21 t1/ Regenerative onverter nit 400 Mtg. hole 4 (J) igure 2* Terminal 6 (M) 1 Nameplate apacity imensions [mm] eight Part Number IP ig. 1KIT4 [k] d [kg] 0270 IMR M IMR Input Reactor 1 imensions [mm] eight Part Number QT ig. 1KIT4 1 J M [kg] M12 M M12 M Mtg. hole 4 (J) igure 3 1 Input Reactor 2 imensions [mm] eight Part Number QT ig. 1KIT4 1 J M [kg] M10 M M12 M Reactor for PM ilter imensions [mm] eight Part Number ig. 1KIT4 1 J M [kg] ±2 85± M6 M ±2 80± M6 M8 7.6 apacitor for PM ilter igure 4 imensions [mm] eight Part Number ig. 1KIT4 G I [kg] ±3 95± ±5 M ±3 95± ±5 M ,7 2,5 ø12 L1 L2 L3 Marking LIN LO L1 L2 L3 M ilter lass imensions [mm] eight Part Number ig. 1KIT4 [kg] S S igure Regenerative onverter nit

15 I Models with 630 k Three- Phase Power Supply M ilter r t Input reactor 2 armonic filter reactor armonic filter condenser Input reactor 1 Input reactor 1 R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 r1/ 11 1/ Regenerative nit + + rive Motor M 6 max. 1 6-d 1 igure max. 1 t1/ Regenerative onverter nit 400 Nameplate Terminal 6 (M) apacity imensions [mm] eight Part Number IP ig. [k] d [kg] 1KIT40630 IMR M Input Reactor 1 imensions [mm] eight Part Number QT ig. 1 J M [kg] 1KIT M12 M Mtg. hole 4 (J) igure 2 1 Input Reactor 2 imensions [mm] eight Part Number QT ig. 1 J M [kg] 1KIT M12 M Reactor for PM ilter imensions [mm] eight Part Number ig. 1 J M [kg] 1KIT M6 M10 12 igure 3 apacitor for PM ilter Terminal 6 (M) Nameplate imensions [mm] eight Part Number ig. G 1 I [kg] 1KIT ±3 95± ±5 60±5 M12 55 M ilter lass imensions [mm] eight Part Number ig. [kg] 1KIT S Mtg. hole 4 (J) igure ,7 2,5 ø12 L1 L1 L2 L3 Marking LIN LO L2 L3 igure igure 6 15

16 SK urope Gmb rives & Motion ivision auptstr schborn Germany Specifications are subject to change without notice for ongoing product modifications and improvements. SK urope Gmb. ll rights reserved. Literature No. _IN_1000_N_v1_0414 Printed in Germany, pril 2014