MX1S Matrix Converter

Transcription

1 MX1S Matrix Converter Energy-Saving Medium-Voltage Drive with Power Regeneration 4.16 kv, 500 to 4000 HP, UL Listed Also available in 3 kv and 6kV Class Certified for ISO9001 and ISO14001 CERTI F I ED MANAGEMENT SYSTEM CERTI F I ED MANAGEMENT SYSTEM QUALITY SYSTEM JQA-0422 ENVIRONMENTAL SYSTEM JQA-EM0498

2 orld s First Matrix Converter The Next Generation of Medium-Voltage (MV) Drives The MX1S Medium-Voltage Matrix Converter has features unmatched in the Medium-Voltage (MV) drive industry. It is the world s first MV drive to employ matrix technology. The matrix design directly converts input AC voltage to output AC voltage without the need for a DC bus. This provides a drive with full regenerative capability and with minimal input and output harmonic content no filters required. High torque loop bandwidth allows precise torque control at low speeds (even at zero speed). The MX1S is by far the best choice for high-performance MV drive applications. Applications Fans and Pumps (Variable Torque) Dust Blowers Incinerators Boilers IDFs Descaling Pumps Sewer Pumps Drain Pumps General Industrial Machines (Constant Torque) Extruders Mixers Centrifuges Kilns Banbury Mixers Dynamometers Overhauling Loads (Regenerative Torque) Downhill Conveyors Paper or Steel Unwinders Material Handling The MX1S is the optimum drive for applications that require operation at low speeds or quick response to deceleration. High torque loop bandwidth and full regenerative capability accommodate dynamic load conditions. Excellent zero-speed and low-speed performance. 2

3 High Performance The MX1S Offers Full Torque Acceleration and Deceleration and Recovers Stored Energy Dynamic Operation at All Speeds ith the power regeneration function that returns energy to the AC lines when the motor decelerates, your machinery can quickly respond to sudden commands for speed change, either up or down. The MX1S offers excellent low-speed performance and is also ideal for overhauling loads. +100% Speed Reference Actual Speed Torque Reference Power* Power-supply Current Motor Current Motor Voltage 100% 10 s * Power above the reference line is motoring. Power below the reference line is regenerating. Outstanding Energy Savings The input power factor is maintained at 0.95 or higher regardless of speed or load, minimizing losses in the input AC lines. The MX1S high-quality output waveform eliminates the need for output filters and minimizes motor heating, saving energy in both cases. The matrix technology provides efficiency of 98%. The inherent regenerative capability of the MX1S allows the recovery of mechanical stored energy on deceleration, or continuously for overhauling loads. Efficiency and Power Factor (%) Power Conversion Efficiency Ratio Power Conversion Efficiency (approx. 98%) Power Supply Power Factor (0.95 or more) Speed (%) Matrix Converter Principles The MX1S Medium-Voltage Matrix Converter does not use the DC link found in conventional MV drives. Power is switched directly from the AC lines to the motor, sequenced to provide a sine weighted Pulse idth Modulated (PM) output. Input Power Power Supply Matrix Converter Motoring Power Semiconductor Switches Motor (load) Output Power The bi-directional semiconductor switch configuration using IGBTs allows regenerative energy from the load to be captured and switched from the motor back to the AC lines. AC Filter Regenerated Power 3

4 No Harmonic Issues The MX1S Matrix Technology Eliminates Harmonic Issues on Both Input and Output No Input Harmonic Mitigation Required The input waveform is sinusoidal, equal to that of a 24- pulse transformer. The MX1S meets IEEE 519 without supplemental filtering. Input aveform Voltage No harmonic filters equals less heat and higher reliability. Current Apply Directly to Existing Motors and Cabling The output waveform is a sinusoid that generates no harmful surge voltage. Output aveform Existing motors and cables can be used. Motor Voltage Motor Current Low Initial Setup and iring Costs with Simple Configuration The revolutionary technology used in the MX1S reduces installation cost by eliminating the need for many peripheral devices: No input power factor correction No output filter No DC link capacitors No external input filter No braking unit 2402 V Phase Voltage U U1 U2 U3 U V Line Voltage Cooling Fan Transformer U1 U2 U3 U4 V1 V2 V3 V I/O Controller V4 V3 V2 V1 V Input 4.16 kv Motor 4 Matrix Converter 4

5 Advanced Functions The MX1S Matrix Technology Provides Powerful Control and Stable Operation Excellent Low-Speed Control The MX1S allows continuous operation and provides precise torque control at low speed (even at zero speed). The MX1S has high torque loop bandwidth and excellent speed-following capability. Speed Reference Output Speed Torque Reference 0% 0.5% 0.2% 0.2% 0.1% 0.1% 100% Motor Current 0% Output Current 4 Sec Stable Operation High performance speed search function smoothly re-accelerates to the reference speed after a power outage of as long as 2 seconds. Restart after momentary power loss Input Voltage Motor Speed Speed Reference Motor Current 250 ms Excellent Monitoring The enhanced trace function through a PC interface enables you to easily monitor the operating status for maintenance and control. 5

6 Specifications Standard Specifications Model: CIMR-MX1SKB Nominal Capacity Rated Output Current Maximum Applicable Capacity Rated Output Voltage Main-circuit Power Supply Efficiency / Power Factor Overload Capacity Cooling Method Control Power Supply Control Method kva A HP phase, 4160 V 3-phase, 4160 V ±10%, 60 Hz ±5% Efficiency: Approx. 98%, Power Factor: 95% or higher 100% Continuous Forced air-cooling by fan (with failure detection) Controller: 3-phase, 460/480V ± 10%, 60Hz ± 5%, 3kVA or more Open-loop vector control, flux vector control Control Specifications Protective Functions Frequency Control Range Frequency Control Accuracy Analog Input Resolution Accel/Decel Time Main Control Functions Communication Functions (optional) Digital Operator Maintainability Display Tools on PC Main Circuit Input Transformer No. of I/O Terminals Temperature Protection 0.01 to 120 Hz ±0.5% 0.03 Hz 0.1 to 6000 s Restart after momentary power loss *1, torque limit, acceleration stall prevention, speed search, jump frequencies, S-curve accel/decel, multi-step speed operation, full regenerative control, etc. Overcurrent, overvoltage, undervoltage, output ground fault, output open-phase, overload, cooling fan fault, motor overheat, etc. Modbus, Ethernet, Profibus Status display, fault display, run command, parameter setting, parameter reference Trend display, data analysis tool Modular configuration Class H dry type, ± 5% taps, secondary multi phase winding Digital input: 10 Digital output: 8 Analog inputs: 2 Analog outputs: 2 Power cells: protected by thermistor, Transformer: protected by thermostat *1: Auto restart after after momentary momentary power power loss requires loss requires an uninterrupted an uninterrupted power supply power for supply control power, for control by others. power, by others. Environmental Conditions Applicable Standards Atmosphere Ambient Temperature Relative Humidity Storage Temperature Altitude Environmental Specifications Cabinet Specifications Enclosure Form Painting UL347A, IEEE519 General environmental conditions (free from dust, saline, and corrosive gases) 5 to +40 C 95%RH or less (without condensation) 10 to +50 C 2000 m or less Frame and panel construction, vertical-stand alone, with protective inner front panel RAL 7032 semi-gloss both for inner and outer surfaces NEMA1, IP40 6

7 YASKAA YASKAA YASKAA Dimensions (Units: Inches) H H1 H2 1.2 H H1 H Max. 31 (Dimension at door open) D Max. 31 (Dimension at door open) D Fig. 1 Fig. 2 H H1 H Fig. 3 Max. 31 (Dimension at door open) D H H1 H Fig. 4 Max. 29 (Dimension at door open) D Voltage 4.16 kv Model CIMR- Fig. MX1SKB Dimensions (in) H1 H2 D Approx. eight (lb / kg) / / / / / / / / / / / / / / / Model Numbers CIMR-MX1S Inverter MX 1S series Input Voltage, Frequency K : 4160 V 60 Hz Output Voltage Class B : 4.16kV Maximum Applicable Motor Capacity 070 : 550HP 090 : 700HP 102 : 800HP 115 : 900HP 123 : 1000HP 154 : 1250HP 185 : 1500HP 215 : 1750HP 245 : 2000HP 281 : 2250HP 311 : 2500HP 336 : 2750HP 372 : 3000HP 436 : 3500HP 520 : 4000HP 7

8 Yaskawa America, Inc. Drives & Motion Division 2121 Norman Drive South aukegan, IL Tel: YASKAA ( ) Fax: Document BL.MX1S.01 12/15/