Power Conversion Systems 2005/2006. Schaefer the Power to make it happen.

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1 Power Conversion Systems 2005/2006 Schaefer the Power to make it happen.

In the field of high power requirements, Schaefer has achieved and continues to command a leading position.

2 Company profile workforce experience customer orientation flexibility reliability Schaefer Elektronik, founded in 1969, has grown to a dedicated workforce of 140 people in Germany, Ireland, and the USA. Thanks to decades of experience in design and manufacturing of power supplies, Schaefer offers a large variety of products, options, and enhancement features. In the field of high power requirements, Schaefer has achieved and continues to command a leading position. Exceptional requirements are analyzed by a group of experts in dialog with the customer resulting in an individual concept. With the production located next to the development department an optimum reaction can be accomplished during all stages of a project. Hence the customer gets tailor-made solutions for large or small quantity requirements. Schaefer power supplies are often used for applications which demand a high level of reliability under severe environmental conditions, e. g. Railroad industry Automotive industry Telecommunication Power generation plants Chemical plants and oil refinery Factory automation Military industry quality contact Development guidelines, arduous selection of industrial components regarding their load criteria and temperature performance as well as many test procedures during all steps of production ensure the highest product quality. In addition, Schaefer pursues a full supplier management according to ISO 9001 which guarantees permanent improvement of the products especially within the turbulent market of electronic components. Through headquarters in Germany, our USA office, and an inter national network of representatives prompt technical support is provided worldwide.

3 Product portfolio Switch mode DC/DC converters from 50 W to 22 kw Switch mode AC/DC converters and battery chargers from 50 W to 22 kw Switch mode inverters, frequency converters and static switches from 200 VA to 30 kva Customized designs and accessories for switch mode power supplies Thyristor-controlled power supplies and battery chargers from 100 W to 300 kw

Switch mode DC/DC converters Input voltage: 10-800 VDC Output voltage: up to 400 VDC Output current: up to 400 A Output power: 50 W - 22 kw Additional outputs: 5 / 12 / 15 / 24 VDC upon request

sub-racks with natural convection POWER 3) [WATTS] WIDTH [TE] DEPTH [mm] 50 10 150 14 250 21 160 500 42 400 21 800 42 220 200 10 400 14 600 21 160 1200 42 850 21 1250 28 1700 42 220 2500 56 2500 28

to EN 61000-4-5 level 3 Output Line regulation (±10%) 0.1% Load regulation (10-90%) 0.

to 3 V per wire General Efficiency Operating temperature Storage temperature I/O isolation voltage 80-95% typical for low input / output voltage: 75% typical -20 to +75 C optional: -40 to +75 C above

4 Switch mode DC/DC converters Input voltage: VDC Output voltage: up to 400 VDC Output current: up to 400 A Output power: 50 W - 22 kw Additional outputs: 5 / 12 / 15 / 24 VDC upon request Features Protective device in case of - overheating 1) - overvoltage - overload - continuous short circuit - desaturation of semiconductors 2) Compact and robust design Plug-in modules for 19 sub-racks with natural convection POWER 3) [WATTS] WIDTH [TE] DEPTH [mm] TE = 5.08 mm, 1 U = mm HEIGHT [U] 3 6 Specifications: Input Immunity - Fast transients - Surges acc. to EN level 3 acc. to EN level 3 Output Line regulation (±10%) 0.1% Load regulation (10-90%) 0.2% Ripple and noise < 1% + 30 mv pk-pk Overload protection current limited to % of full load Overvoltage protection OVP switches off module with automatic return to operation Remote sense up to 3 V per wire General Efficiency Operating temperature Storage temperature I/O isolation voltage 80-95% typical for low input / output voltage: 75% typical -20 to +75 C optional: -40 to +75 C above 55 C derating 2.5%/ C -40 to +85 C 2100 VDC (V in < 60 VDC) 3000 VDC (V in > 60 VDC) Safety acc. to EN 60950, class 1 EMI acc. to EN 55022, class A optional: class B Connector H15 acc. to DIN or terminals High power modules with forced cooling POWER 3) [kw] WIDTH [inch] DEPTH [mm] HEIGHT [U] 5 / 7.5 / / 8 / / 460 4) 6 / 9 4) 22 NEW = mm, 1 U = mm 1) applicable to power ratings > 800 Watts 2) applicable to power ratings 5000 Watts 3) for low input and output voltages there will be less power in relation to the size 4) depending on output current Options Inrush current limiting Input polarity protection Output decoupling diode for redundant / parallel operation Active current sharing for parallel operation Remote on / off (inhibit) Output programmable via analog signal Monitoring of input and output voltage RS232 or IEEE488 interface Wall mounting Increased mechanical strength Tropical protection

Switch mode AC/DC converters and battery chargers Input voltage: 115 / 230 VAC, single phase or 200 / 400 / 480 VAC, three phases Output voltage: up to 400 VDC Output current: up to 400 A Output

semiconductors 2) Compact and robust design Plug-in modules for 19 sub-racks with natural convection POWER 3) [WATTS] WIDTH [TE] DEPTH [mm] 50 10 150 14 250 21 160 500 42 400 21 800 42 220 200 10 400

45 mm High power modules with forced cooling POWER 3) [kw] WIDTH [inch] DEPTH [mm] HEIGHT [U] 3 6 HEIGHT [U] 5 / 7.5 / 10 19 600 4 6 / 8 / 12 19 360 / 460 4) 6 / 9 4) 22 NEW 19 600 8 19 = 482.

45 mm 1) applicable to power ratings > 800 Watts 2) applicable to power ratings 5000 Watts 3) for low input and output voltages there will be less power in relation to the size 4) depending on output

5 Switch mode AC/DC converters and battery chargers Input voltage: 115 / 230 VAC, single phase or 200 / 400 / 480 VAC, three phases Output voltage: up to 400 VDC Output current: up to 400 A Output power: 50 W - 22 kw Additional outputs: 5 / 12 / 15 / 24 VDC upon request Features Protective device in case of - overheating 1) - overvoltage - overload - continuous short circuit - desaturation of semiconductors 2) Compact and robust design Plug-in modules for 19 sub-racks with natural convection POWER 3) [WATTS] WIDTH [TE] DEPTH [mm] TE = 5.08 mm, 1 U = mm High power modules with forced cooling POWER 3) [kw] WIDTH [inch] DEPTH [mm] HEIGHT [U] 3 6 HEIGHT [U] 5 / 7.5 / / 8 / / 460 4) 6 / 9 4) 22 NEW = mm, 1 U = mm 1) applicable to power ratings > 800 Watts 2) applicable to power ratings 5000 Watts 3) for low input and output voltages there will be less power in relation to the size 4) depending on output current Specifications: Input Frequency Immunity - Fast transients - Surges Hz acc. to EN level 3 acc. to EN level 3 Output Line regulation (±10%) 0.1% Load regulation (10-90%) 0.2% Ripple and noise < 1% + 30 mv pk-pk Overload protection current limited to % of full load Overvoltage protection OVP switches off module with automatic return to operation Remote sense up to 3 V per wire General Efficiency 80-95% typical Operating temperature -20 to +75 C optional: -40 to +75 C above 55 C derating 2.5%/ C Storage temperature -40 to +85 C I/O isolation voltage 3000 VDC Safety acc. to EN 60950, class 1 EMI acc. to EN 55022, class A optional: class B Connector H15 acc. to DIN or terminals Options Inrush current limiting Automatic selection of 115 / 230 VAC input Power factor correction for single phase input Output decoupling diode for redundant / parallel operation Active current sharing for parallel operation Remote on / off (inhibit) Output programmable by analog signal Automatic / manual selection of charging characteristic Temperature compensated charging voltage Monitoring of input and output voltage RS232 or IEEE488 interface Wall mounting Increased mechanical strength Tropical protection

NEW Switch mode power supply, 22 kw Input voltage: 320-800 VDC or 400 / 480 VAC, three phases, 47-400 Hz Output voltage: up to 800 VDC Output current: up to 360 A Output power: up to 22 kw

to EN 61000-4-5 level 3 Features High power density Protective device in case of - overheating - overvoltage - overload - continuous short circuit - desaturation of semiconductors Cooling via

6 NEW Switch mode power supply, 22 kw Input voltage: VDC or 400 / 480 VAC, three phases, Hz Output voltage: up to 800 VDC Output current: up to 360 A Output power: up to 22 kw Specifications: Input Immunity - Fast transients - Surges acc. to EN level 3 acc. to EN level 3 Features High power density Protective device in case of - overheating - overvoltage - overload - continuous short circuit - desaturation of semiconductors Cooling via temperature regulated ventilators Compact and robust design Physical specifications HEIGHT WIDTH DEPTH WEIGHT 8 U mm 90 kg 8 U = 355 mm, 19 = 483 mm Output Line regulation (±10%) 0.1% Load regulation (10-90%) 0.2% Ripple and noise 0.5% rms Overload protection current limited to % of full load Overvoltage protection OVP switches off module with automatic return to operation Remote sense up to 3 V per wire General Efficiency 90% typical Operating temperature -10 to +50 C Storage temperature -40 to +85 C I/O isolation voltage 3500 VDC Safety acc. to EN 60950, class 1 EMI acc. to EN 55022, class A Connector terminals / copper bars Options Inrush current limiting Input polarity protection for DC input Output decoupling diode for redundant / parallel operation (depending on output current) Active current sharing for parallel operation Remote on / off (inhibit) Monitoring of input and output voltage Output programmable via analog signal RS232 or IEEE488 interface Automatic / manual selection of charging characteristic Temperature compensated charging voltage Digital V- and A-meter (see photo) Tropical protection Models DC input voltage 1) AC input voltage Output current VDC VDC 3 x 400 VAC ( ) C 6479 G C 6476 G C 6477 G C 6477 GJ C 6478 G C 6478 GJ C 6477 GH C 6478 GH C 6479 K C 6476 K C 6477 K C 6477 KJ C 6478 K C 6478 KJ C 6477 KH C 6478 KH C 6489 V C 6486 V C 6487 V C 6487 VJ C 6488 V C 6488 VJ C 6487 VH C 6488 VH 3 x 480 VAC ( ) C 6499 V C 6496 V C 6497 V C 6497 VJ C 6498 V C 6498 VJ C 6497 VH C 6498 VH Amps ) For input voltage < 400 VDC the output power needs to be reduced by 20%. Output voltage min. VDC max. VDC Assistance in table use: - Select the column for input voltage range. - Select the row for the appropriate output voltage. - The intersection of both results in the module required. For example: - input voltage = 3 x 400 VAC - output voltage = 220 VDC - results in a C 6488 V module.

Switch mode inverters and frequency converters Input voltage: 20-640 VDC or 115 / 230 VAC, single phase, 47-400 Hz or 200 / 400 / 480 VAC, three phases, 47-400 Hz Output voltage: 115 / 230 VAC,

output Sine wave output voltage Protective device in case of - overheating - overload - continuous short circuit - desaturation of semiconductors 1) Compact and robust design Modules with 1-phase

7 Switch mode inverters and frequency converters Input voltage: VDC or 115 / 230 VAC, single phase, Hz or 200 / 400 / 480 VAC, three phases, Hz Output voltage: 115 / 230 VAC, single phase or 200 / 400 / 480 VAC, three phases Output frequency: 50 / 60 / 400 Hz or programmable within Hz upon request Output power: 200 VA - 30 kva Features Isolation between input and output Sine wave output voltage Protective device in case of - overheating - overload - continuous short circuit - desaturation of semiconductors 1) Compact and robust design Modules with 1-phase output POWER 2) [kva] DEPTH [mm] WIDTH HEIGHT up to TE up to up to U 56 TE up to up to 10 3) TE = 5.08 mm, 19 = 483 mm, 6 U = 267 mm Modules with 3-phase output 2) 3) POWER [kva] DEPTH [mm] WIDTH HEIGHT U up to x 6 U 1) realized for higher output power 2) for low input voltage there will be less power in relation to the size 3) for power ratings > 3.6 kva the transformer needs to be installed externally because of weight and size Specifications: Input No-load input power Immunity - Fast transients - Surges 20 W typical acc. to EN level 3 acc. to EN level 3 Output Line regulation (±10%) 2% typical Load regulation (10-90%) 1% typical, 3% max. (3% typ. 5% 400 Hz) Distortion 3% typical 400 Hz) Overload protection (steady state) Short circuit current Surge power current limited to 105% of full load electronically limited to 3 x nominal current 2 x nominal power for 1 sec. Crest factor approx. 3 Power factor cos ϕ 0.7 inductive / capacitive General Efficiency 75-90% typical Operating temperature -20 to +75 C optional: -40 to +75 C above 55 C derating 2.5%/ C Storage temperature -40 to +85 C I/O isolation voltage 3000 VDC Safety acc. to EN 60950, class 1 EMI acc. to EN 55022, class A optional: class B Connector H15 / F24 + H7 acc. to DIN or terminals Options Inrush current limiting Input polarity protection for DC input Automatic selection for 115 / 230 VAC input Power factor correction for single phase input Remote on / off (inhibit) Monitoring of input and output voltage Output programmable via analog signal RS232 or IEEE488 interface Wall mounting Increased mechanical strength Tropical protection Static Switch for uninterruptible power supply from 800 VA to 10 kva

Customized designs 5 kw switch mode converter (photo shows front

within an ion implantation machine with PFC input and three outputs

immunity dynamic response less than 2 ms 800 W multi-output

train operational within a wide input voltage range, of 20 to 90 VDC

for high level of shock and vibration 24 kw switch mode battery

designed for high level of shock and vibration totally sealed for

8 Customized designs 5 kw switch mode converter (photo shows front panel) for semiconductor manufacturing industry to be installed within an ion implantation machine with PFC input and three outputs locally and remotely programmable designed for high level of immunity dynamic response less than 2 ms 800 W multi-output converter for supply of control and monitoring equipment on board a train operational within a wide input voltage range, of 20 to 90 VDC with optional additional outputs and military connectors designed for high level of shock and vibration 24 kw switch mode battery charger with high power density for installation on board a train designed for high level of shock and vibration totally sealed for protection against dust and dirt IP66 operational under environmental temperatures of -40 C to +80 C

500 W power supply in paperback size for mobile

compact and robust design thermal discharge through heat

on the latest generation fighter aircraft output

output is individually programmable via RS232 interface

installation in explosive environments (hazardous area 1)

allowing the failure of a single power supply, not

unit is housed within a certified Exd enclosure an Exe

9 500 W power supply in paperback size for mobile telecommunication networks UMTS / GSM / DCS applications compact and robust design thermal discharge through heat pipes 4 kw power plant provision for testing of equipment on the latest generation fighter aircraft output selection, 3-phase AC or 3 individual DC voltages each output is individually programmable via RS232 interface Dual redundant, fault tolerant, power supply system for installation in explosive environments (hazardous area 1) assisting the industry in the search for mineral resources allowing the failure of a single power supply, not affecting the controlled output the overall power supply unit is housed within a certified Exd enclosure an Exe enclosure being attached to the Exd enclosure contains all terminations, operator indications and switches

Accessories for switch mode power supplies 19 Racks As standard, all of the modules are designed and manufactured for

In order to provide our customers with complete solutions, 19 racks are offered which can be upgraded in accordance with the

mating connectors wired to a terminal block fuses or circuit breakers analog or digital meters switches fans filters

in 23 format. Wall-mounting Modules, which have the wall mount option, are typically fixed to a structure or within a cabinet.

10 Accessories for switch mode power supplies 19 Racks As standard, all of the modules are designed and manufactured for insertion into 19 racks. Higher power modules are already constructed in 19 format. In order to provide our customers with complete solutions, 19 racks are offered which can be upgraded in accordance with the customers requirements, e.g. mating connectors wired to a terminal block fuses or circuit breakers analog or digital meters switches fans filters decoupling diodes provisions for keying the modules to ensure module / slot designation Optionally, the racks can be provided in 23 format. Wall-mounting Modules, which have the wall mount option, are typically fixed to a structure or within a cabinet. Depending on the size of the module, this may be done with a flat or angled plate (see photo). The load connections are typically a terminal block. Should the application not require a pluggable module / rack solution, wall mounting presents an alternative for the customer to choose from.

Thyristor-controlled power supplies and battery chargers input voltage: 115 / 230 VAC, single phase, 50 / 60 Hz or 200 / 400 /

Output power: 100 W - 300 kw The thyristor-controlled power supplies and battery chargers present the conventional method of

They are especially used for high power requirements, where size and weight are not an issue.

Typical applications Power plants Chemical plants Switch gear stations Railway stations Railway signalling Pipeline systems

energy storage in the power supply system.

In addition, there is a number of options and accessories for individual configuration of the charger system.

11 Thyristor-controlled power supplies and battery chargers input voltage: 115 / 230 VAC, single phase, 50 / 60 Hz or 200 / 400 / 480 VAC, three phases, 50 / 60 Hz Output voltage: 12 / 24 / 48 / 60 / 72 / 110 / 220 / 400 VDC Output current: up to 2000 A Output power: 100 W kw The thyristor-controlled power supplies and battery chargers present the conventional method of rectifying and controlling electric power. They are especially used for high power requirements, where size and weight are not an issue. The advantages of thyristor-controlled units are given by a simple technical concept resulting in robustness and reliability. Typical applications Power plants Chemical plants Switch gear stations Railway stations Railway signalling Pipeline systems Hospitals Depending on the application, nickel-cadmium batteries, flooded or valve regulated lead-acid batteries are used for energy storage in the power supply system. Each type of battery requires an individual charging characteristic which can be accomplished by the control cards. In addition, there is a number of options and accessories for individual configuration of the charger system. Options and accessories Input and output voltage supervision Battery circuit supervision Battery test card Ground insulation failure supervision Switch mode step-up converters for output voltage stabilization Voltage dropping diodes Temperature compensation Deep discharge protection for battery Digital or analog meters AC or DC distributions Enclosures for batteries and distributions and many more

The Portal Specialities Complete product portfolio overview

mechanical and electrical specifications Individual and

User friendly method of data entry Fast track search ability

200 Butterfield Drive Ashland, MA 01721 USA Phone: +1

com Schaefer Elektronik GmbH Oststrasse 17, Gamshurst 77855

12 The Portal Specialities Complete product portfolio overview In excess of 4000 Schaefer products Provision to download mechanical and electrical specifications Individual and tailored product design, according to application specifics User friendly method of data entry Fast track search ability Order status accessibility Schaefer, Inc. 200 Butterfield Drive Ashland, MA USA Phone: Fax: Schaefer Elektronik GmbH Oststrasse 17, Gamshurst Achern Germany Phone: +49 (0) Fax: +49 (0)

Power Conversion Systems. SCHAEFER International. Switchmode Power Supplies, Chargers & Inverters. Thyristor-controlled Power Supplies & Chargers

Power Conversion Systems. SCHAEFER International. Switchmode Power Supplies, Chargers & Inverters. Thyristor-controlled Power Supplies & Chargers SCHAEFER International Power Conversion Systems Innovation made in Germany SCHÄFER Elektronik GmbH Oststrasse 17, Gamshurst 77855 Achern Germany Phone +49 (0)7841-2052-0 Fax +49 (0)7841-2052-52 mail@schaeferpower.de