Powerdrive FX Ultra compact regenerative drive solution

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Joella Townsend
5 years ago
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1 Powerdrive FX Ultra compact regenerative drive solution 22 kw - 90 kw (30 hp hp) 400 V 480 V

Powerdrive FX Drives with dynamic braking Based on innovative C-Light 4 Quadrant technology, the variable speed drive Powerdrive FX offers an ultra compact regenerative solution.

Innovative technology Dynamic braking: naturally regenerative rectifier (patented) No braking resistor required Higher efficiency than conventional solutions Powerdrive FX Total Harmonic

improved waveform quality No over-voltage on motor terminals due to stabilized DC bus Less losses: low value line reactor, film technology capacitors.

2 Powerdrive FX Drives with dynamic braking Based on innovative C-Light 4 Quadrant technology, the variable speed drive Powerdrive FX offers an ultra compact regenerative solution. Thanks to a new generation of controls, Powerdrive FX provides a high performance sensorless Permanent Magnet motor mode. Innovative technology Dynamic braking: naturally regenerative rectifier (patented) No braking resistor required Higher efficiency than conventional solutions Powerdrive FX Total Harmonic Distortion (THDI) better than IEC standard and independent of the load Size reduction of components on the power supply side (transformer, disconnect switch, cables ) due to improved waveform quality No over-voltage on motor terminals due to stabilized DC bus Less losses: low value line reactor, film technology capacitors... Integrated safety functions Safe Torque Off inputs: disable drive in 2 separate channel logic (SIL3 - PLe) Security mode: protection disabled to force the drive to run (smoke extraction, fire mode). Operation guaranteed at 70 C (158 F) for 1 hour Diagnostics - time-stamping of last 10 trips - records of events preceding a trip Suitable for outdoor installation Can be fitted in reduced size IP 54 (NEMA 12) enclosures - designed for through panel mounting - IP 54 line reactor integrated to heat sink - low loss capacitors - integrated PLC functions Optional enclosure for harsh environments 90% of losses outside the panel Internal losses reduced by 50% compared to a typical 6 pulse drive 2

Outstanding PM Sensorless control Powerdrive FX high performance motor control.

synchronous motors: Sensorless control - up to 80% starting torque - full torque from 1/20 of nominal speed

density Conventional solution 6 pulse drive + line reactor + RFI filter + braking resistor + overload relay

3 Outstanding PM Sensorless control Powerdrive FX high performance motor control. Control modes: Asynchronous motors: all modes (fixed or dynamic V/F (U/F), vector control ) Permanent Magnet synchronous motors: Sensorless control - up to 80% starting torque - full torque from 1/20 of nominal speed Speed / position feedback option for high dynamic applications or full torque at standstill Unequaled power density Conventional solution 6 pulse drive + line reactor + RFI filter + braking resistor + overload relay + cables Powerdrive FX 100T Integrated RFI filter 0,21 m 3 (7.4 ft 3 ) 0,06 m 3 (2.1 ft 3 ) 3 times smaller and lighter! Comparison for 90 kw (125 hp) 4 quadrant application, up to 10 m (32 ft) of drive to motor cables, complies with C2 EMC standards according to IEC , and THD must be < 35% - Total weight without cables 3

Powerdrive FX Overview Order code AC drive POWERDRIVE FX 33 T Regenerative variable speed drive (4 quadrant) Rating in kva Supply voltage 400 V -10 % to 480 V +6 % 3-phase, 50 or 60 Hz ± 2 %

(-22 F to +158 F) Relative humidity: IEC 60068-2-56 < 90 % at 40 C (104 F) (non condensing) Altitude: from 0 to 4,000 m (13,123 ft) derating of maximum operating temperature by 0.

4 Powerdrive FX Overview Order code AC drive POWERDRIVE FX 33 T Regenerative variable speed drive (4 quadrant) Rating in kva Supply voltage 400 V -10 % to 480 V +6 % 3-phase, 50 or 60 Hz ± 2 % Conformity IP 20 protection complies with EN standards Ambient temperature: from -10 C to +40 C (-19 F to +104 F) up to +50 C (+122 F) with derating Storage temperature: from -30 C to +70 C (-22 F to +158 F) Relative humidity: IEC < 90 % at 40 C (104 F) (non condensing) Altitude: from 0 to 4,000 m (13,123 ft) derating of maximum operating temperature by 0.6 C (33 F) per 100 m between 1,000 and 4,000 m (3,280 and 13,123 ft) Vibrations: IEC Safe Torque Off inputs: complies with EN , with 2 separate channel logic Inputs/Outputs: IEC Harmonics: IEC Electromagnetic immunity complies with EN and EN standards Emissions: EN category C2 (EN 55011, A limit, group 1) or category C1 with option filter (EN 55011, B limit, group 1) 4

Accessories Communication RFI filter MDX-Bus CM-Bus Modbus TCP/IP ETHERNET MDX-ETHERNET CM-ETHERNET MDX-PROFIBUS-DP CM-PROFIBUS-DP MDX-MODBUS CM-MODBUS MDX-USB-ISOLATOR MDX-SOFT Download from www.

com for C1 compliance Operator interface MDX-KEYPAD 3 line external LCD display MDX-POWERSCREEN Outstanding panel mount HMI Touch sensitive color screen Protection & safety devices PTC sensor

5 Accessories Communication RFI filter MDX-Bus CM-Bus Modbus TCP/IP ETHERNET MDX-ETHERNET CM-ETHERNET MDX-PROFIBUS-DP CM-PROFIBUS-DP MDX-MODBUS CM-MODBUS MDX-USB-ISOLATOR MDX-SOFT Download from for C1 compliance Operator interface MDX-KEYPAD 3 line external LCD display MDX-POWERSCREEN Outstanding panel mount HMI Touch sensitive color screen Protection & safety devices PTC sensor management Application options* Environmental options IP 54 (NEMA 12), Through-panel mounting MDX-ETHERNET-IP CM-ETHERNET-IP 9 additional inputs/outputs 2 relay outputs RJ45 port for EtherNet/IP Data logger PT100 or KTY sensor management Liquid or cold plate cooling Feedback options* MDX-PROFINET CM-PROFINET MDX-I/O-LITE MDX-IO-M2M Cubicle mounting MDX-CANOPEN CM-CANOPEN MDX-ENCODER MDX-RESOLVER Axial output Helical gears Parallel output Helical gears Gearboxes Right-angle output Helical bevel gears Asynchronous IE2, IE3 and IE4 efficiency IP 55, IP 23 Cast iron, aluminum or steel housing Motors Suitable for variable speed IP 23 Steel housing Synchronous permanent magnet Efficiency exceeding IE4/NEMA super premium requirements IP 55, IP 23 Aluminum housing *Compacts Modules CM available Motor options Mechanical brakes Speed / position feedback Incremental encoder with or without commutation channels Resolver For more information, contact Leroy-Somer Ratings and dimensions Output current 1 Power continuous available for 60 s Dimensions 2 Weight 2 Duty Duty Model heavy normal heavy normal heavy normal H W D kw hp kw hp A A A A mm/in mm/in mm/in kg/lb H T T T T T T W D 1 values stated for a voltage of 400 V 2 without options 5

6 Powerdrive FX Les Benefits avantages Installation cost savings No braking resistor or overload relay required Integrated line reactor C2 category RFI filter as standard Significant reduction of enclosure dimensions Sensorless Permanent Magnet motor control Size reduction of components on power supply side Operating and maintenance cost savings Increased productivity: dynamic braking Increased serviceability No stress on motor windings Higher efficiency Energy saving: regenerative drive Better environmental protection No electrolytic capacitors Recyclable components 6

Specific environment - Wood industry: log carriage, circular or band saws - Textile industry: recycling machines, drums - Increased safety: elimination of fire risk in a flammable

motor range with high power to weight ratio Permanent or cyclic braking - Test bench - High resolution speed loop - Control of high speed motors - Resolver feedback - Competitiveness

gearbox technology and mounting, braked or unbraked adapted motor High efficiency offering High inertia - Machine tool retrofit (spindle, lathe) - Centrifuge, decanter, separator -

precision: high resolution speed loop: 0.

Ventilation for critical applications - Tunnel: fan can be driven by air flow - Secure running (smoke extraction ): protection disabled - Quick air flow direction change - Low speed

7 Specific environment - Wood industry: log carriage, circular or band saws - Textile industry: recycling machines, drums - Increased safety: elimination of fire risk in a flammable dust environment, no braking resistors are required - Adaptation to environment: possibility to eliminate the fan by using liquid cooling Global Solution: TEFC Dyneo permanent magnet motor range with high power to weight ratio Permanent or cyclic braking - Test bench - High resolution speed loop - Control of high speed motors - Resolver feedback - Competitiveness compared to an Active Front End solution Global Solution: wide speed range of CPLS high speed motors Material handling - Overhead crane, gantry crane: hoist, trolley, translation, stacker (bulk products)... - Ultra compact solution - On board weight reduction - Smooth operation - High performance brake management - Control optimization (crane) Flexible global Solution: choice of gearbox technology and mounting, braked or unbraked adapted motor High efficiency offering High inertia - Machine tool retrofit (spindle, lathe) - Centrifuge, decanter, separator - Quick stopping - Duty cycle machine optimization - Reduction of commissioning time - Product gains: quick maintenance made possible without penalizing the production - Speed precision: high resolution speed loop: 0.01 rpm Ultra compact and light global Solution: - Easier integration into machine: rotor / stator solution with permanent magnet technology - CPLS motor range with wide speed range Ventilation for critical applications - Tunnel: fan can be driven by air flow - Secure running (smoke extraction ): protection disabled - Quick air flow direction change - Low speed performance preserved - Wall footprint reduction: highly compact Dedicated global Solution: - Smoke extraction motor range complying with EN standards - High efficiency and compact Dyneo motor range Variable load applications - Stamping press, piston pump, beam pump - Drive rating equivalent to the motor power (drive oversizing necessary with conventional 6 pulse solution) - Energy optimization Ultra compact global Solution for modernization: - High efficiency Dyneo motor range 7

8 Connect with us at: twitter.com/ctandls facebook.com/ctandls youtube.com/controltechniquesandleroysomer theautomationengineer.com (blog) Moteurs Leroy-Somer SAS. Headquarters: Bd Marcellin Leroy, CS 10015, Angoulême Cedex 9, France. Share Capital: , RCS Angoulême en / f

Powerdrive FX Ultra compact regenerative drive solution

Powerdrive FX Ultra compact regenerative drive solution 30 hp - 125 hp (22 kw - 90 kw) 400 V 480 V Powerdrive FX Drives with dynamic braking Based on innovative C-Light 4 Quadrant technology, the variable