ALPHA 200 PLUS ALPHA 330 PLUS INSTALLATION MANUAL
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1 INSTLLTION MNUL The LPH is provided with a mechanical locking system that grants the operator locking in the opened and closed position avoiding any needs for electric locks and/or magnetic locks. The torque intensity and the anti-crushing safety are adjustable through the control board. LPH PLUS is provided with mechanical limit switches which are located and protected in aluminum housing. It is also provided with a manual releasing system by a lever Key-locked that must be used only in case of emergency and/or power failure to manually operate the gate. MIN PRTS TECHNICL FETURES Power Supply Power bsorbed current Stroke Cycle/hour Operating temperature Weight Max leaf lenght Opening angle Speed Capacitor Thrust force Protection class Max leaf weight Limit switch lpha 200 lpha V~ (±%) 0/60 Hz 70W (24V) - 260W (230V),2 (24V) - 3 (230V) 290 mm 400 mm 40 (24V) - 20 (230V) -20 C + C 9 kg 9, kg 2,0 m 3,3 m ,7 cm/s 4 uf (230V) 6,3 uf (230V) 20 dan (24V) - 30 dan (230V) IP kg 300 kg 7 Note: The frequency of use is valid only for the first hour at 20 C room temperature. Fig. 6 4 Back bracket 2 Electric motor 3 Endless screw 4 Front bracket luminum shaft-cover 6 Limit switches adjusting screws 7 Micro-switch for limit switch 8 Micro-switch for limit switch 9 Capacitor housing (230V version) 0 Manual Releasing lever DIMENSIONS (mm) 20 L 20 C L C (stroke) LPH 200 LPH mm 60 mm 290 mm 400 mm Fig REV 06-07/200
2 DIGRM FOR THE USE OF LPH 200 ND LPH 330 3,3 meters Notice: The operator must be installed with the motor facing upward (Fig. 3) Fig. 3 2 meters 200 kg 300 kg Max Leaf Weight Max Leaf Length LPH V / 230V LPH V / 230V LPH electromechanical operators LPH V / 230V LPH V / 230V STNDRD INSTLLTION 2 ) Operator 2) Warning Plate 3) Electronic Unit 4) Warning Lamp ) Tx Photocell 6) Differential switch 6 0,03 7) Rx Photocell 8) Key Switch 9) Radio Receiver 0) ntenna ) Column for photocells 2) Mechanical Stop x RG 8 2x, 3x 3 0 3x 3 x, 6 2 x 4 x, ( 230V) 2x2, + 3 x, (24V) 3x 2x 2x2, + 3x, (2 4 V) 4 x, ( 2 30 V ) x Fig REV 06-07/200 3
3 . GTE RRNGEMENT It is necessary to make controls on the gate to make sure the application of LPH automation can be possible. Make sure that:. the gate fixed and moving parts have a strong and crush-proof structure; B. the length of each leaf is not over 2,0 meters (lpha 200), 3,3 meters (lpha 330); C. the weight of each leaf is not over 200 Kg (lpha 200), 300 Kg (lpha 330); D. the hinges are hardly anchored and are able to support the torque of the operator; they do not have irregular movements and/or any friction during the whole movement of the leaf; 2. INSTLLTION OF THE OPERTORS 2.. Fix the holed mounting plate to the post using screws as shown in Fig. The plate must be positioned perfectly horizontal and perpendicular to the post, 2.2. Weld the back bracket to the plate (Fig 6) following the dimensions shown in Fig 7 and 8. If it is necessary, cut the bracket without going over the minimum limit of 60 mm (Fig 9). Fig. Fig. 6 NOTICE: LPH operator is not provided with mechanical torque regulation. The control board must be provided with electronic torque regulation (unless presence detectors are installed) to install it in conformity with the DIRETTIV EN243 and EN REV 06-07/200
4 DIMENSIONS FOR INSTLLTION B Fig mm C (see Fig. 9) Fig. 8 Opening angle 90 B B Opening angle C 90 B B Fig. 9 The above mentioned dimensions are in mm. During selection, prefer the higher dimensions of and B. 60 mmm IN REV 06-07/200
5 2.3. ttach the operator on the previously installed back-bracket and fix it with the provided pivot (Fig 0) Fig Release the arm (see paragraph 3) 2.. WRNING: Turn the shaft up to its max. extension, afterwards turn it about at least half turn into the opposit direction (screw it) see Fig. and 2. Note: fter installation, in opening, leave minimum mm of working stroke, to avoid that the operator goes into mechanical lock (if necessary install the stops on the ground or the optional special mechanical stops for lpha). ½ min. rotation Fig. Fig ttach the front bracket to the extremity of the shaft (Fig 3) 2.7. Close the gate Fig REV 06-07/200
6 2.8. Drill a hole into the gate (Fig 4) to be able to attach the front bracket with the supplied bolts being careful to place the operator perfectly horizontal (Fig ). Fig. 4 Fig. NOTE: if it is not possible to attach the front bracket with the bolts, weld it to the gate (Fig 6), being careful to protect the shaft from welding waste. Fig. 6 INSTLLTION OF POSITIVE STOPS On request mechanical stop in opening and closing available. Mechanical stop in closing Mechanical stop in opening Fig REV 06-07/200 7
7 LPH PLUS 230V CONNEXIONS Fig. 8 RIGHT LEFT GND GND Fig. 9 Capacitor Fig. 20 Capacitor = Motor+Capacitor - Brown 2= Motor+Capacitor - Black 3= Common - Blue 4= Brown = Black 6, 0= Limit switch - Brown 7, 9= Limit switch - Black 8= Motor - Blue = Motor+Capacitor - Black 2= Motor+Capacitor - Brown 3= Common - Blu 4= Nero = Marrone 6, 0= Limit switch - Brown 7, 9= Limit switch - Black 8= Motor - Blue REV 06-07/200
8 LPH 24V CONNEXIONS MOTOR LIMIT SWITCH OPENING LIMIT SWITCH CLOSING Black Black Brown Brown, 2= Motor 3, 4= Limit switch opening - Black, 6= Limit switch closing - Brown Fig. 2 GND Fig. 22 Fig Release the arm (see paragraph 3) 2.0. Remove the pull tongue from the shaft-cover (Fig 24) and mount it on the operator through the two tie-rods without excessively tightening the two cover-nuts (Fig 2). Tie-rod Fig. 2 Cover-nuts Fig. 24 Tie-rod 2 Cover-nuts REV 06-07/200 9
9 To the attention of users and technicians 3. RELESING SYSTEM OF THE OPERTOR 3.. To release the operator follow the instruction below. Insert the key in lock and turn it 90 to the right as on Fig be sure that the lock cylinder is completely out (Fig. 27). 3. Turn the releasing lever towards the bottom as (Fig. 28). 2 3 Fig. 26 Fig. 27 Fig To lock back the operator take back the lever to the position as (Fig. 26), turn the key pushing the cylinder back in and move the gate leaf until you ear the operator gears to hook-up. 4. LIMIT SWITCHES DJUSTMENTS 4.. Remouve the pastic cover as shown below. (Fig. 29) 4.2. Use a screw-driver to rotate the screw (Fig. 30 and 3) knowing that rotating each screw toward the (+) it will increse the stroke in opening (OPEN) and in closing(close). Fig. 29 Fig. 30 Fig REV 06-07/200
10 SELF INSTLL - NEED TECHNICL SSISTNCE? OPTION : DIRECT WITH THE SERVICE DESK QUICKEST ND MOST EFFECTIVE METHOD Submit your enquiry direct with the service desk at service@automaticsolutions.com.au The service desk has the most experienced staff in ustralia to help with your problem but they need your help. Describe your problem in detail and as clearly as possible. Don t forget to include a telephone number. Be certain to detail which model or models of you are working with. Send photos of the installation they love photos. The people at the service desk are good but they are even better when they can see the installation. Send photos of the overall scene so they can see the entire installation. lso send photos of the wiring to the control board and any other part of the installation you think is relevant. Send video if appropriate. Smartphone s these days take remarkably good video in small file sizes which can be ed in a moment. If your problem needs a video to show the issue please feel free to send it. NOTE: THIS IS BY FR THE FSTEST ND MOST SUCCESFUL WY TO SOLVE YOUR PROBLEM PHOTOS ND VIDEOS RE THE NEXT BEST THING TO BEING THERE OPTION 2: LODGE YOUR ENQUIRY LOCLLY - SLOWER BUT CN STILL BE EFFECTIVE Make contact with the store of purchase. Branch staffs are typically not technicians and dependent on their length of service will have varying degrees of technical knowledge. If they cannot help however they will certainly either source help locally from their technicians or make contact with the service technicians on your behalf. OPTION 3: SERVICE CLL WITH UTOMTIC SOLUTIONS TECHNICIN SLOWEST METHOD If you fall within the local branch service area it may be possible to book a local technician to look at your installation. Wait times will vary dependent on local workloads. The cost is a service fee which includes the first half hour and the hourly rate thereafter. If any utomatic Solutions provided parts are found to be defective and within warranty these will be provided free of charge. (NOTE: If you suspect that any parts are defective and within warranty you may wish to consider option 4) note on this option: If you decide on this option you will be asked to sign an authorisation to proceed which will provide legal authority and payment security. This form has three options available of which only the first two are available to you. The third option is for warranty repairs only for full install customers. Self install customers requiring warranty only service need to refer to option four below. IMPORTNT: IN SHORT THIS OPTION WILL INCUR CHRGES OPTION 4: RETURN THE PRODUCT IF BELIEVED TO BE FULTY s a self install customer who has purchased product if you believe the product to be faulty rather than an installation or site problem you have the option of returning the product for evaluation and to exercise your right to a replacement, repair or refund as applicable. ll returned product is forwarded immediately to the service technicians for evaluation and response. There are two main methods available to return product Direct to the service centre this is the quickest method as it cuts out the branch delay Via the branch of purchase slower because of the delay at the branch When choosing this option you need to complete a product return form. This form gives you all the information on procedure involved and where to send to. These are available at the branch of purchase, can be ed to you (contact your branch), or available here -
INSTALLATION MANUAL ENGLISH ALPHA 200 ALPHA 330. L C (stroke) 960 mm 1160 mm
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