E R A I GATE AUTOMATION DIVISION

Transcription

1 S E R A I GATE AUTOMATION DIVISION INSTALLATION MANUAL MC/5C C UNDERGROUND MOTOR 230 Vac FOR WING GATES UP TO 3,00m AND 300 Kg EACH WING + FOUNDATION BOX IN HOT-GALVANISED STEEL Thank you for choosing a SERAI ELETTRONICA product, which we are confident will perform to your requirements. Please be advised that you are about to fit a system classified as a power-operated drive designed to move automatic gates and doors in commercial or residential buildings accessed by vehicles and persons, and as such, the system must be considered potentially hazardous. By law, you are responsible for rendering this equipment as safe as is reasonably possible. Installation and maintenance of equipment of this kind must therefore be carried out by skilled, qualified and trained personnel, working in a professional manner, as provided for by law n. 37/08 and any subsequent amendments and supplements. The law in question prohibits the construction of these types of systems by non-qualified personnel. SERAI manufacturing complies with the following legislation: Applicable directives for the CE marking : Machines: Low Voltage: Electromagnetic Compatibility: General applicable standards: Electrical Safety: Electromagnetic Compatibility - Emissions: Electromagnetic Compatibility - Immunity: 2006/42/EEC 2006/95/EEC 2004/108/EEC IEC EN IEC EN CEI EN CEI EN Apart from the legislation mentioned above, you are also reminded to comply with the following standards during the installation phase. General applicable standards: Safety of electrical systems in non-specialised environments: Specific product standards applicable: Safety in the use of power-operated doors - requirements: Safety in the use of power-operated doors - testing methods: CEI 64-8 V2 UNI EN12453 UNI EN12445 SERAI products enable users to build systems which comply with these standards. This is extremely important as THE INSTALLER IS LIABLE FOR THE SYSTEM AND FOR ENSURING ITS OPERATION COMPLIES WITH LEGAL PROVISIONS. This handbook must be read in full before proceeding with the installation of the various parts of the system. The installation of the mechanical end stops for gate opening and closure is necessary for system safety purposes and therefore this operation must be performed before proceeding with the installation of the control unit. ATTENTION: The IP66 protection degree -protection against powerful water jets- is guaranteed with rainfall and perfectly functioning drain. On installations at the side of asphalt roads, where the waters are acid due to the washing away, the external parts of the motor can be corroded and, in time, generate water infiltrations. For this reason perfectly functioning drains are very important so that the water -especially if acid- remains the least possible time in contact with the motor. Pag. 1/6

2 STANDARD INSTALLATION RG X 0,75 mm² 3 x 0,5 mm² 2 x 0,5 mm² 2 3x1,5 mm² 4 x 1,5 mm² 230V~ x 1,5 mm² 4 x 0,5 mm² 2 x 0,5 mm² 1 4 x 0,5 mm² 1 Geared motor + f oundation box MC/5C 2 CR/41 electronic control unit with built-in receiver 3 OG/62 2-channel minitransmitter 4 M/10 electric key 5 Pair of P/10 photocells 6 RZ/20 F Flashing light with antenna Advice for wiring up in non-specialised environments. 1. Fit an omnipolar switch upstream of the system, choosing one with a gap of at least 3mm between the contacts. Or, alternatively, use a 10A thermal magnetic circuit breaker. 2. Always make connections, of any type, with the system disconnected from the power supply, i.e. with the main switch set to OFF (symbol 0 ). The control unit, in particular, must never be connected to the power supply either during the wiring up, or when fitting any expansion boards. 3. The following cables must be used for installation of the system: for the control unit, motor and electric lock power supplies: 1.5mm section for lengths of up to 19m, 2.5mm section for lengths of up to 31m, for the flashing light: 0.75mm section for lengths of up to 3m, 1.5mm section for lengths of up to 19m, - for the low voltage and current lines, (e.g. for the photocells, control buttons, electromechanical key, sensitive 2 2 edges and other safety devices: 0.5mm section for lengths of up to 50m, 0.75mm section for lengths of up to 100m. 4. Wire up the earth connection in compliance with legal provisions. MOTOR AND FOUNDATION BOX PARTS THREADY PINS TO HOUSE THE MOTOR SEALING RING GUIDE SHOE COVER STIRRUP WITH UNCLAMPING FOUNDATION BOX CAPACITOR GEARED MOTOR IMPORTANT: GREASE THE PIVOT BEFORE FITTING THE LEVER GROUP Pag. 2/6

3 INSTALLING THE MOTORS 1- Check that the height between the gate and the ground is greater by 65 mm. 2- Choose the position and opening angle of the motor. 3- Get stop blocks and place them right where you want mouvement is to be stopped. INSTALLATION AREA WITHOUT SHEARING HAZARD: up to 90 opening angle Starting from the centre of the hinge, it is possible the correct functioning without shearing hazard -90 opening angle- in a area measuring 60 x 60 mm, see Fig 1 If the position of the gate towards the pillar allows it, it is possible to have also an opening up to 180, but in this case it is to consider that: O C A B WORKING AREA WITHOUT SHEARING HAZARD UP TO 90 OPENING ANGLE FIG. 3 - in the points O-A-C there is no shearing hazard - in the point B there is shearing hazard MAX 90 MAX 90 In this case, being the shearing hazard, all needed caution/protection (covers, rubber profiles, warning signals, etc) must be taken Fig. 1 INSTALLATION AREA WITH SHEARING HAZARD: up to 90 opening angle In the indicated area Fig. 2 it is possible the correct functioning with shearing hazard up to 90 opening angle. In this case, being the shearing hazard, all needed caution/protection (covers, rubber profiles, warning signals, etc) must be taken 220mm 180mm 1 If the position of the gate towards the pillar allows it, it is possible to have also an opening over 90, but with following limits: - in the points D-E-F max 100 with shearing hazard - in the point G max 150 with shearing hazard D G E F WORKING AREA WITH SHEARING HAZARD Fig. 2 Pag. 3/6

4 4- Take the motor out of the metal botton box. ATTENTION The motor is fixed on the foundation box by means of two normal nuts, due to problems of transport. To install the motor in the system, these two nuts have to be removed and trown away, replaced with four self-locking nuts as standard. 5- Arrange the founding box at ground level and check the horizontal level. 6- Pre-arrang the piping for the electrical connections. The connection between the power supply cable of the motor and the cable of the control panel has to be carried out outside the foundation box and inside a weather proof housing. On the contrary a water infiltration may be occur through the power supply cable causing the motor failure. 7- Pre-arrange piping for the draining of the rainfall. 8- Cement definitively with concrete. WATER-PROOF CONTAINER WHERE TO CARRY OUT ELECTRIC CONNECTIONS GATE HING STIRRUP WITH UNCLAMPING GUIDE SHOE 195 > 65mm WATER DRAIN PIPE WITH SUITABLE SLOPE VERY IMPORTANT WELL WITH ABUNDANT DRAINAGE FOR THE WATER DRAIN DRAIN PIPE Pag. 4/6

5 9- Put the motor in the metal box again and insert the connecting rod between the motor and the pivoting bracket. ATTENTION: Periodically check the fixing of the 4 self locking nuts. IMPORTANT: GREASE THE PIVOT BEFORE FITTING THE LEVER GROUP 10- The position of the slide depends on the position of the motor and the opening angle of the gate. Therefore temporarily place the guide slide on the gate and make a complete manual manoeuvre of opening and closing, verifying that the bearing of the arm glides inside the guide slide without ever hitting the ends 11- After this check, permanently fix the guide slide. Before permanently fixing the guide slide, verify with a manual manoeuvre that the bearing does not hit the ends EMERGENCY MANOEUVRE IN CASE OF BLACK OUT Pag. 5/6

6 ELECTRIC CONNECTIONS OF MOTOR Capacitor: 14 µf 450V YELLOW GREEN = EARTH SKY BLUE = COMMON BLACK = OPEN/CLOSE BROWN = OPEN/CLOSE MOTOR FORCE ADJUSTMENT The SERAI CR/41 control unit allows: A- adjustment of the motors strength by acting on the "Power" potentiometer in the control unit B- programming of the slowing which prolongs the life of the motor avoiding the gate banging against the mechanical stops If slowing has been inserted, the motor has less strength and therefore the gate, if not well-done, may stop before having completed the manoeuvre. By excluding the slowing the gate bangs against the mechanical stops causing a, more or less, loud noise, according to installation. Also, the internal gears are subject to greater stresses. The considerable differences in temperature between summer and winter can cause differing rates of expansion in all materials, including those used in the building of our motors. That is why we recommend you check the impact force setting at the start of winter and summer SOG/4 RX SW1 ON A B C SW2 ON - POWER + SET BREAK WORK F PED START STOP FOTO FOTO AP FINE CH FINE AP +24 Com spia DL10 F DL9 DL8 POTENTIOMETER "POWER" TECHNICAL SPECIFICATIONS Power supply Max absorption Power Max torque Opening time for 90 Max leaf length Max leaf weight Max opening angle Motor force adjusted: Motor thermal protection Protection rating Operating temperature Foundation box Weight -motor + foundation box- MC/5C 230 V~ ±10% 50/60 Hz 1,9 A 150 W 540 Nm 23 s 3,0 m 300 Kg 180 via power control supply voltage 150 C IP C hot-galvanised 27,5 Kg WEEE DIRECTIVE 2002/96/EC This appliance was manufactured after 13/08/2005. To protect the environment: when the equipment is no longer needed, take it to a special WEEE (Waste Electric and Electronic Equipment) collection centre. Do not dispose of it with normal household waste. CE CONFORMITY DECLARATION SERAI spa declares that the product MC/5C has been desifned and manufactured according to the above mentioned directives and standards TERMS OF GUARANTEE The company reserves the right to make modifications to the equipment without prior notice thereof. SERAI products are covered by a standard guarantee with a term of 24 months. Coverage starts on the date on which the tax document constituting proof of purchase is issued and guarantee services shall be provided on the company's premises at Legnaro - PD - or at the Authorised Service Centres. Carriage costs shall be borne by the Customer. MADE IN ITALY VIA ENRICO FERMI, LEGNARO - PADOVA ELETTRONICA PADOVA I I T A L I A SINCE 1965 PHONE FAX mm 57mm 404mm export@serai.com WEB 98mm 140mm 30mm 300mm 59mm Ø36mm 30mm A4Vf/r -IS MC5C-E