ARACHNE 230V 24V- 12V
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1 SWING GATES OPERATOR SERIE ARACHNE 12V-24V-220V INSTRUCTIONS MANUAL SAFETY Our compliments for your excellent choice. Your new electromechanical gear motor has been produced according to a high quality and a strict reliability, that's why it will assure you long-lasting performances. This booklet will offer you all the pieces of information you may need to install your gear motor and to safeguard your safety. However, the caution is unquestionably indispensable and nothing is better than preventing accidents. All our products have been made in conformity with the regulations in force. WARNING: any repair or adjustment of the working machinery is strictly prohibited unless all the necessary precautions (electrical supply disconnected and motor off) have been taken in order to avoid possible accidents. WARNING: The feeder line has to be protected for the max. current in blocked rotor condition. WARNING: Install the motor on gate who are in conformity with the EN WARNING: Execute the measurement of the force produced by the motor and take the measures expected by the EN WARNING: any repair must be carried out by qualified people. All moving mechanisms must be provided with suitable protections. WARNING: Keep the automatic controls out of the reach of children. The controls must be installed at a minimum high of 1,5 mt. from the ground surface and out of the work of mobile parts. WARNING: command pulses must be given from positions where the gate is visible. WARNING: use the transmitters only if you can see the gate. WARNING: Oxygen Automation srl is not responsible for possible damages or injuries to people, objects or animals, caused by any unauthorised modification of the product. Keep scrupulously this booklet in a suitable place well known by all the interested people. In order to make the automation work efficiently; the gate to automate must have the following characteristics: - it must be balanced; - it must oscillate fluently; - you have to carry out the manual closing and opening the gate without any effort; - remember that the motorization has been planned in order to help you use the gate. This means that it does not resolve the problems caused by an inadequate installation or by a poor upkeep of the gate. SAFETY RULES During the installation and the use of the automation, you have to pay attention to the following safety rules: - Security distance! - Mechanism in movement! - Do not install the automation in places with presence of inflammable gasses! - Electric shock! - Use the gloves! - Use glasses for welding! - Keep the protection carter!
2 EQUIPMENT In order to install the automation you have to provide yourself with keys, screwdriver, metre, slope detector (water level), saw, drilling machine and welding machine. SPECIFICATIONS Motor 12V 24V 220V Max. wing lenght 2,0 m 2,0 2,5 m Max wing weight 200kg 200kg 300kg Power supply 12 V 24 V 220/230 V Motor capacity 70 W 70 W 350 W Power absorbed 1,4 8,3 A 1,4 5,3 A 1,5 A Capacitor - - 8,0 μf rpm Starting thrust 260 N/m 260 N/m 320 N/m Working temp. -25 C +60 C -25 C+60 C Protection level IP44 IP44 IP44 Thermal prot ºC Lubrication grease grease grease Motor s dimensions 380x180x x180x x180x180 Dimensions of the plate 380x180x x180x x180x155 DEMOLITION You have to operate the elimination of the materials in conformity with the regulations in force. All materials must be divided by type (copper, aluminium, plastic, electrical parts, etc) DISMANTLING In order to move away the automation, follow these instructions: 1 - cut off the power supply and disconnect the electrical installation; 2 - dismantle the control console and all the other components of the installation. If you have noticed that some components have been damaged, you have to replace them. USE OF THE AUTOMATION The gear motors ARACHNE have been planned and built in order to open all those gates as above mentioned. Oxygen Automation is not responsible for any abnormal and/or different use of the gear motors ARACHNE. As the automation can be controlled from distance through a remote control, you must always check the full efficiency of all the safety devices. We recommend inspecting periodically (every 6 months) the adjustment of the electronic friction. PRELIMINARY CHECKS 1 - Read carefully the instructions enclosed in this manual. 2 - Make sure that the gate has a rather solid structure and that there is no friction points in its movement. 3 - Make sure that the wing is suitably balanced, even after the installation of the gear motor. 4 - Check that the electrical installation is in accordance with the characteristic required by the gear motor. INSTALLATION To operate a good installation of the gear motors ARACHNE, follow these instructions: 1 - Open the box and take out gear motor. Make sure that it has not been damaged during the transport. 2 - Make sure that the wing of the gate is perfectly horizontal. 3 - Place the basement plate of the motor in according to parameters of table1, being sure that the wing completely open doesn t interfere with the motor
3 Fig.1 1 = Wing 2 = Wall-pillar 3 = basement plate of motor A = Vertical distance between the wing hinge and the basement plate. B = horizontal distance between motor shaft centre and the hinge of wing Table 1 A B Alfa A B Alfa A B Alfa A B Alfa 0 cm 16-20cm 90 5 cm 25-35cm cm 16-20cm cm 16-35cm 90 0 cm 20-35cm cm 16-20cm cm 20-25cm cm 16-30cm 90 5 cm 16-20cm cm 20-25cm cm 25-30cm cm 20cm 90 5 cm 20-25cm cm 25-30cm cm 30-35cm cm 20cm 90 5 cm 25-35cm cm 30-35cm cm 35 cm 90 Fig.2 4- Fix the motor on the basement plate with the screws like in the fig.2 5- Assemble the articulated arm and fix it to the motor shaft like in fig. 3-4 Fig.3 Fig.4
4 6- Unclamp the motor turning right or left the key A to hear the first click (fig.5) Fig.5 A 7 - Moving the articulated arm, locate and the bracket A on the wing, doing in the manner that the angulations between the two element of the articulated arm is not higher than the one indicated on fig Fix the bracket A verifying that the distance between the centre of the motor shaft and the centre of the bracket A is NOT more than 74 cm. Fig Do a complete movement of the wing verifying the correct movement of the articulated arm. 9 - Verify the fixings and proceed with the electrical connections 10 - Adjust the end run cams(a-b) in according to how indicated on the manual of your control box. (Fig.8) Fig.8 A-B 11 - Place the cap Install the mechanical stops
5 MAINTENANCE : Periodical. Check the closing of articulated arm bolts, taking care to cut of the electrical alimentation, remove the protection carter and look the motor conditions, eventually clean it. Extraordinary. To all eventual operations on the motor, out of the ordinary, please call a specialized technician. CONFORMITY DECLARATION: It s in accordance with Machine Directive 39/89/CE and following modify. It s in accordance with the following directive CE: Electromagnetic compatibility Directive 89/336/CEE and following modify. Low tension Directive 73/23/CEE and following modify. Have been applied the following harmonized norms: EN292/1/2, EN 294, EN , UNI EN 12453, and what applicable of the EN PLANT COMPONENTS: 1 Photocells RX/TX 5 Flashing light 2 Photocells TX/RX 6 Aerial 3 Motor 7 Control box 4 Key switch 8 Mechanical stop
6 ELECTRICAL CONNECTIONS N Description Cable 1 Alimentation line 220V 2x1,5 + T 2 TX Photocells 2x1 3 Well - 4 Control box - 5 RX Photocells 4x1 6 Key switch 2x1 7 Aerial / Flashing light RG59 / 2x1 8 Motor 220 / 12V 3x1,5 + T / 2x2,5 9 RX Photocells 2x1 10 Motor 220 / 12V 3x1,5 + T / 2x2,5 11 TX Photocells 2x1 EMERGENCY MANOEUVRE Remove the cap on the carter, put in the unblocking key and turn it left or right to hear the first click Oxygen Automation S.r.l. Via Marzabotto, Bologna ITALIA info@oxygenautomation.com
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