CE DECLARATION OF CONFORMITY INSTALLATION WARNINGS

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1 CE DECLRTI OF CFORMITY Manufacturer: ddress: Declares that: FC.p.. Via Benini, 0069 Zola Predosa BOLOGN ITLY MP control board, conforms to the essential safety requirements of the following directives: 7//CEE and subsequent amendment 9/68/CEE. 89/6/CEE and subsequent amendment 9//CEE and 9/68/CEE dditional note: This product underwent tests in a typical uniform configuration (all products manufactured by FC.p..). Bologna, 0 January 00 The Managing Director. Bassi INTLLTI WRNING GENERL FETY OBLIGTI ) CUTI! It is important for personal safety to follow all the instructions carefully. Incorrect installation or misuse of the product may cause people serious harm. ) Read the instructions carefully before starting to install the product. ) Packaging material (plastic, polystyrene, etc.) must not be left within reach of children as it is a potential source of danger. ) Keep the instructions in a safe place for future reference. ) This product was designed and manufactured strictly for the use indicated in this documentation. ny other not expressly indicated use may damage the product and/or be a source of danger. 6) FC accepts no responsibility due to improper use of the automated system or use other than that intended. 7) Do not install the equipment in an area subject to explosion hazard: inflammable gases or fumes are a serious safety hazard. 8) Mechanical construction elements must meet the provisions of UNI86, EN 60 and EN 60 tandards. To obtain an adequate level of safety in non EU countries, the above mentioned tandards must be observed in addition to national tandards. 9) FC will not accept responsibility if the principles of Good Workmanship are disregarded in constructing the closing elements to be motorised, and if any deformation occurs during use of the said elements. 0) Installation must meet the following tandards: UNI86, EN and EN. ) Before carrying out any work on the system, switch off the power supply. ) The mains power supply of the automated system must be fitted with a allpole switch with contact opening distance of mm or greater. Use of a 6 thermal breaker with allpole circuit break is recommended. ) Make sure there is a differential switch with 0.0 threshold upstream of the system. ) Check that the earthing system is correctly made and connect the closure metal parts to it. lso connect the Yellow/Green wire of the automated system to the earthing system. ) The automated system includes an intrinsic anticrushing device consisting of a torque control which, however, must be installed together with other safety devices. 6) The safety devices (EN 978 tandard) protect any dangerous areas against Mechanical movement risks, such as crushing, dragging, and shearing. 7) Use of at least one indicatorlight (e.g. FC LMP MINILMP, etc.) is recommended for every system, as well as a warning sign adequately fixed to the frame structure, in addition to the devices mentioned at point "6". 8) FC accepts no responsibility regarding safety and correct operation of the automated system, should components made by manufacturers other than FC be used in the system. 9) Use only FC original spare parts for maintenance. 0) Do not make any alterations to the components of the automated system. ) The installer must supply full information regarding manual operation of the system in case of an emergency and hand to the user of the system the User s Guide included with the product. ) Do not allow children or other persons to stand near the product while in operation. ) Keep remote controls or any other pulse generator well away from children, to prevent the automated system from being activated accidentally. ) The user must refrain from attempting to repair or adjust the system personally and should contact qualified personnel only. ) nything not expressly provided for in these instructions is not permitted. 0

2 CTROL BORD MP. WRNING Important: Before attempting any work on the control board (connections, maintenance), always turn off power. Install, upstream of the system, a differential thermal breaker with adequate tripping threshold. Connect the earth cable to the appropriate terminal on the J connector of the equipment (see fig.). lways separate power cables from control and safety cables (pushbutton, receiver, photocells, etc.). To avoid any electric noise, use separate sheaths or a shielded cable (with earthed shield).. LYOUT ND COMPENT OF MP F F OP_ F F Led F OP_B D D F J DL0 DL0 TOP CL OP. TECHNICL PECIFICTI Power supply 0 V~ ( 6% 0%) 0 Hz bsorbed power 0 W Motor max. load 800 W ccessories max. load 0, Electric lock max. load V Operating ambient temperature 0 C C Protection fuses (see fig. ) Function logics utomatic / emiautomatic / afety devices / emiautomatic B / Deadman C / "tepped" semiautomatic Opening/closing time Programmable (from 0 to 0 s) Pause time 0, 0, 0, 0, 60, 0 s Closing leaf delay 0,, 0, 0 s Opening leaf delay s (Can be disabled with the dipswitch) Thrust force Dipswitch adjustable on 8 levels for each motor Terminal board inputs Open / Open free leaf / top / Opening safety devices / Closing safety devices / Power supply Earth Terminal board outputs Flashing lamp Motors Vdc accessories power supply Vdc indicatorlight Fail safe Vac electric lock power supply Rapid connector To connect Minidec, Decoder or RP cards electable functions Logics and pause times Thrust force Opening and closing leaf delay Reversing stroke Fail safe Closing safety devices logic Preflashing Programming key work time learning J J PE N L MIN J COM M OP COM M OP CL LMP J J B TP CL OP V J 0 Fig. Led OP_ TOTLLY LED Led OP_B LED: LEF / CLOE Led TOP LED TOP Led CL LED: CLOING FETY DEVICE Led OP LED: ING FETY DEVICE DL0 LED: TIME LERNING IGNLLING J LOW VOLTGE TERMINL BORD J CNECTOR FOR DECODER/MINIDEC/RP RECEIVER J 0 VC POWER UPPLY TERMINL BORD J MOTOR ND FLHING LMP CNECTI TERMINL BORD J INDICTORLIGHT ND ELECTRIC LOCK TERMINL BORD F MOTOR ND TRNFORMER PRIMRY WINDING FUE (F ) F LOW VOLTGE ND CCEORIE FUE (T 800m) F TIME LERNING PUHBUTT D T GROUP OF MICROWITCH PROGRMMING D ND GROUP OF MICROWITCH PROGRMMING J J. ELECTRIC CNECTI J J PE N L MIN COM M OP COM M OP CL LMP J J V 0 BLUE C BLUE C M M 0 VC max.60w 0 VC 0 Hz TOTLLY LEF TOP For connection of the photocells and safety devices, see paragraph. (page ). NB.: Capacitors are supplied with the operators. Fig.

3 .. Connection of photocells and safety devices Before connecting the photocells (or other devices) we advise you to select the type of operation according to the movement area they have to protect (see fig.): Opening safety devices: they operate only during the gate opening movement and, therefore, they are suitable for protecting the area between the opening leaves and fixed obstacles (walls, etc) against the risk of impact and crushing. Closing safety devices: they operate only during the gate closing movement and, therefore, they are suitable for protecting the closing area against the risk of impact. Opening/closing safety devices: they operate during the gate opening and closing movements and, therefore, they are suitable for the opening and closing areas against the risk of impact. FC recommends use of the layout in fig. (in the event of fixed obstacles at opening) or in fig. (no fixed obstacles). N.B. If two or more devices have the same function (opening or closing), they should be connected to each other in series (see fig. ). N.C. contacts must be used. Opening/closing safety devices Connection of a pair of closing photocells and a pair of opening/closing photocells (recommended layout) V 0 Fig. Closing safety devices Opening safety devices Connection of a pair of closing photocells, a pair of opening photocells and a pair of opening/closing photocells (recommended layout) V 0 Fig. Connection of a closing safety device and an opening safety device V Connection of no safety device 0 Fig V 0 Fig. 7 Fig.

4 Connection of pair of opening photocells Connection of two pairs of closing photocells V V 0 Fig. 8 Connection of pair of closing photocells V 0 Connection of N.C. contacts in series (e.g. Photocells, top) Fig. Fig. 9 Fig. Connection of a pair of opening photocells and a pair of closing photocells V 0 Connection of N.O. contacts in parallel (e.g. Open, Open B) Fig. 0.. Terminal board J Power supply (fig. ) PE: Earth connection N:0 V~ power supply ( Neutral ) L : 0 V~ power supply ( Line ) Fig. NB.: For correct operation, the board must be connected to the earth conductor in the system. Install an adequate differential thermal breaker upstream of the system... Terminal board J Motors and flashing lamp (fig. ) M : COM / OP / CL: Connection to Motor Can be used in the singleleaf application M : COM / OP / CL: Connection to Motor Cannot be used in the singleleaf application LMP : Flashing lamp output ( 0 V ~)

5 .. Terminal board J ccessories (fig. ) "Total Opening" command (N.O.): any pulse generator (pushbutton, detector, etc.) which, by closing a contact, commands opening and/or closing of both gate leaves. To install several full opening pulse generators, connect the N.O. contacts in parallel (see fig. ). B "Partial Opening" command (N.O.) / Closing: any pulse generator (pushbutton, detector, etc.) which, by closing a contact, commands opening and/or closing of the leaf driven by motor M. In the B and C logics, it always commands closing of both leaves. To install several partial opening pulse generators, connect the N.O. contacts in parallel (see fig. ). TP TOP contact (N.C.): any device (e.g. a pushbutton) which, by opening a contact, is able to stop gate movement. To install several TOP devices, connect the N.C. contacts in series (see fig. ). NB.: If TOP devices are not connected, jumper connect the TP terminals and. CL Closing safety devices contact (N.C.): The purpose of the closing safety devices is to protect the leaf movement area during closing. During closing, in the EEP logics, the safety devices reverse the movement of the gate leaves, or stop and reverse the movement when they are released (see programming of microswitch D W). During the closing cycle in logics B and C, they interrupt movement. They never operate during the opening cycle. If the closing safety devices operate when the gate is open, they prevent the leaf closing movement. NB.: If no closing safety devices are connected, jumper connect terminals CL and TX (fig. 7). OP Opening safety devices contact (N.C.): The purpose of the opening safety devices is to protect the leaf movement area during opening. During opening,in the EEP logics, the safety devices stop the movement of the gate leaves and reverse the movement when they are released. During the opening cycle in logics B and C, they interrupt movement. They never operate during the closing cycle. If the opening safety devices operate when the gate is closed, they prevent the leaf opening movement. NB.: If no opening safety devices are connected, jumper connect inputs OP and TX (fig. 7). Negative for power supply to accessories Vdc Positive for power supply to accessories Important: ccessories max. load is 00 m. To calculate absorption values, refer to the instructions for individual accessories. TX Negative for power supply to photocell transmitters. If you use this terminal for connecting the negative for supplying power to the photocell transmitters, you may, if necessary, also use the FIL FE function (see programming of microswitch D W). If this function is enabled, the equipment checks operation of the photocells before every opening or closing cycle... Terminal board J Indicatorlight and Electric lock (fig.) W.L. Power supply to indicatorlight Connect a Vdc W max. indicatorlight, if necessary, between this terminal and the V supply. To avoid compromising correct operation of the system, do not exceed the indicated power. LOCK Power supply to electric lock If necessary, connect a V ac electric lock between this terminal and the V supply..6. Connector J Rapid connection (fig.) This is used for rapid connection of Minidec, Decoder and RP receivers (see fig.,, 6 and 7). Connect the accessory, with the components side facing the inside of the card. Insert and remove after cutting power. Fig. Fig. MP MP MP PLU / 868 DIGIKEY DIGICRD MP PLU / 868 PLU / 868 MINIDEC L / D / LH DECODER L / LH N.B.: Never put two accessories (Plus or 868, Digicard, Digikey) in parallel on the same decoder, but use a decoder for every accessory. RP D / L RP 868 D / LH Fig. 6 Fig. 7

6 . MICROWITCH PROGRMMING LEF FORCE W W W LEF FORCE W W W6 (MIN) (MX) (MIN) (MX) ING LEF DELY (s) 0 CLOING PHOTOCELL LOGIC W W REVERE RELEE REVERE IMMEDITELY LOGIC E EP B C PUE (s) / / / / W7 W8 W9 W0 CLOING LEF DELY (s) W W FIL FE YE NO REVERING TROKE OVERPUHING TROKE YE NO W W Fig. 8a D D Fig. 8b The equipment is endowed with two groups of microswitches D (fig. 8a) and D (fig.8b) which make it possible to program the gate operation parameters... MICROWITCHE D fig. 8a) Leaf l and force By using microswitches W, W and W, the force (and thus anticrushing safety) of the operator connected to leaf can be programmed. The same operation has to be repeated on the motor connected to leaf, by using microswitches W, W and W6. N.B. s concerns the hydraulic operators, select maximum force (level 8) on the equipment and adjust thrust with the operator bypass valves. Function logic The automated system's function logic can be selected with microswitches W7, W8, W9 and W0. By selecting an automatic logic (, ), the combination of microswitches enables selection of pause time too (waiting time, in opening position, before automatic reclosing). The available logics their operation is described in tables /abcdef, are as follows: (utomatic), E EP B (emiautomatic), C (Deadman). Closing leaf delay Programming of microswitches W and W enables delay of the closing start of leaf with respect to leaf, in order to avoid the leaves overlapping during movement, and thus increase the safety of the system... MICROWITCHE D (fig. 8b) Opening leaf delay Programming of microswitch W enables delay of the opening start of leaf with respect to leaf, in order to avoid the leaves obstructing each other during the initial stage of movement. Closing photocells logic By using microswitch W, you can select the type of behaviour of the automated system if the photocells protecting the gate closing movement are engaged. You can obtain either immediate reversing of the leaves or a stop followed by reversing when the photocells are disengaged. Fail safe Programming the microswitch W makes it possible to activate or deactivate the photocells control test. When Fail safe is active, the equipment checks the photocells before every opening or closing movement. Reversing stroke overpushing stroke By using the microswitch W, you can activate the "reversing stroke" and the "overpushing stroke". The "reversing stroke" pushes the leaves to close for a few moments before opening the gate, thus facilitating release of the electric lock. The "overpushing stroke" commands a closing thrust at full force when the gate has already reached its stop limit, thus facilitating the locking of the electric lock.

7 6. TRTUP 6.. LED CHECK The table below shows the status of the LEDs in relation to to the status of the inputs. Note the following: LED LIGHTED = closed contact LED = open contact Check the state of the LEDs as per Table. Operation of the status signalling LEDs LEDs LIGHTED OP_ Command activated Command inactive OP_B Command activated Command inactive TOP Command inactive Command activated CL afety devices disengaged afety devices engaged OP afety devices disengaged afety devices engaged NB.: The status of the LEDs while the gate is at rest are shown in bold. Furthermore, the DL0 LED is on the board and functions as detailed in the following table: DL0 Gate closed at rest: Gate moving or on pause: like indicatorlight Time learning: flashes rapidly 6.. ROTTI DIRECTI ND FORCE CHECK ) Program the microswitches of the MP control board according to need, as shown in Chapter. ) Cut power to the electronic control equipment. ) Release the operators and manually move the gate to the midpoint of the opening angle. ) Relock the operators. ) Restore power. 6) end and opening command on the input (fig.) and check if the gate leaves are being commanded to open. N.B.:If the first pulse commands a closing, cut power and change over the phases of the electric motor (brown and black wires) on the MP terminal board. 7) Check power setting of the motors and, if necessary, modify it (see Chapter.). 8) top leaf movement with a TOP command. 9) Release the operators, close the leaves and relock the operators. 6.. LERNING OF OPERTING TIME WRNING: during the learning procedure, the safety devices are disabled! Therefore any transit must be avoided in the leaf movement area when this operation is carried out. Opening/closing time is established by a learning procedure. LERNING PROCEDURE: Check if the leaves are closed, and then press F pushbutton for one second: DL0 LED begins flashing and the leaves begin the opening movement. Wait for the leaf to reach the opening stop limit and then supply an pulse (with the radio control or with the key controlled pushbutton) to stop the movement: the leaves stop and the DL0 LED stops flashing. The procedure has ended and the gate is ready to operate. 6.. PREFLHING If you wish to increase the equipment's safety level, you can activate the preflashing function which enables the flashing lamp to go on seconds before the leaf starts to move. Preflashing activation procedure: check if the gate is closed open and keep open the top contact check if the DL0 LED is (if, preflashing is already active) briefly press the F pushbutton and check if the DL0 LED lights up. close the top contact (DL0 goes ). Procedure for disabling the function: check if the gate is closed open and keep open the top contact check if the DL0 LED is (if, preflashing is already disabled) briefly press the F pushbutton and check if the DL0 LED is. close the top contact 7. UTOMTED YTEM TET When you have finished programming, check if the system is operating correctly. Most important of all, check if the force is adequately adjusted and if the safety devices are operating correctly. 6

8 Table /a LOGIC "" PULE GTE TTU B TOP ING FETY DEVICE CLOING FETY DEVICE OP/CLO. FETY DEVICE W.L. Opens leaves and closes them after pause time () Opens the free leaf and closes after pause time () CLOED ( disabled) ( disabled) on PUE Reloads pause time () Reloads pause time () Freezes pause until release () ( disabled) T CLOING Reopens the leaves immediately () Reopens the leaf immediately () (saves ) see paragraph.. Locks and, on release, reverses at opening flashing T ING () Reverses at closing Locks and, on release, continues opening LOCKED Closes the leaf/leaves ( disabled) ( disabled) Table /b LOGIC "" PULE GTE TTU B TOP ING FETY DEVICE CLOING FETY DEVICE OP/CLO. FETY DEVICE W.L. CLOED Opens leaves and closes them after pause time Opens the free leaf and closes after pause time ( disabled) ( disabled) on PUE Recloses the leaves immediately Recloses the leaf immediately Closes after " ( disabled) T CLOING Reopens the leaves immediately Reopens the leaf immediately (saves ) see paragraph.. Locks and, on release, reverses at opening flashing T ING Recloses the leaves immediately Recloses the leaf immediately Reverses at closing Locks and, on release, continues opening LOCKED Closes the leaf/leaves ( disabled) ( disabled) Table /c LOGIC "E" PULE GTE TTU B TOP ING FETY DEVICE CLOING FETY DEVICE OP/CLO. FETY DEVICE W.L. CLOED Opens the leaves Opens the free leaf ( disabled) ( disabled) Recloses the leaves immediately Recloses the leaf immediately ( disabled) T CLOING Reopens the leaves immediately Reopens the leaf immediately () (saves ) see paragraph.. Locks and, on release, reverses at opening flashing T ING Reverses at closing Locks and, on release, continues opening LOCKED Closes the leaf/leaves (with CLOING FETY DEVICE active, opens at nd pulse) ( disabled) ( disabled) 7

9 Table /d LOGIC "EP" PULE GTE TTU B TOP ING FETY DEVICE CLOING FETY DEVICE OP/CLO. FETY DEVICE W.L. CLOED Opens the leaves Opens the free leaf ( disabled) ( disabled) Recloses the leaf/leaves immediately ( disabled) ( disabled) T CLOING (saves ) see paragraph.. Locks and, on release, reverses at opening flashing T ING Reverses at closing Locks and, on release, continues opening LOCKED Restarts moving in reverse direction (always closes after a top ) ( disabled) (if it must open, it disables ) ( disabled) (if it must close, it disables ) Table /e LOGIC "B" GTE TTU CLOED B Opens the leaf or leaves TOP ( disabled) PULE ING FETY DEVICE ( disabled) CLOING FETY DEVICE (B disabled) OP/CLO. FETY DEVICE ( disabled) W.L. T CLOING Reverses at opening T ING Closes the leaves or leaf (B disabled) ( disabled) ( disabled) (B disabled) (B disabled) (B disabled) (/B disabled) (/B disabled) flashing LOCKED Opens the leaf or leaves Closes the leaves or leaf (/B disabled) ( disabled) (B disabled) (/B disabled) Table /f LOGIC "C" COMMND LWY PREED PULE GTE TTU B TOP ING FETY DEVICE CLOING FETY DEVICE OP/CLO. FETY DEVICE W.L. CLOED Opens the leaf or leaves ( disabled) ( disabled) (B disabled) ( disabled) T CLOING T ING Closes the leaves or leaf (B disabled) ( disabled) ( disabled) (B disabled) (B disabled) (B disabled) (/B disabled) (/B disabled) flashing () If maintained, it prolongs the pause until disabled by the command (timer function) () If remaining pause time is shorter than sec., when safety devices are released, it closes after sec. NB.: Effects on other active pulse inputs in brackets. 8

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