New Plant. Advantages of New Plant
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- Buddy Williamson
- 5 years ago
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2 Company Profile Lider is one of Turkiye's most modern tool manufacturers. Lider Kalıp was established as a toolmaker in We produced more than 1000 dies for die casting sector so far. Lider Kalıp makes hpdc dies, trimming tools and part machining. Lider Kalıp San.Tic.Ltd.Şti. İstanbul SS Mermerciler San. Sit. 3.cd n.13 Köseler Köyü Dilovası Kocaeli Türkiye t: f: w: info@liderkalip.com
3 New Plant Advantages of New Plant 3800 m2 total production area 750 m2 management area Industrial zone Planned layout High productivity Easy management Higher capacity with new machines
4 Lider Kalıp San.Tic.Ltd.Şti. S.S.İstanbul Mermerciler Sanayi Sitesi 3.cd. n.19 Köseler Köyü / Dilovası/ Kocaeli / Türkiye New Plant
5 Layout
6 Sales PRODUCT DIVERSITY (SECTOR / ) WHITE GOOD 7% 3% 20% AUTOMOTIVE 70% SMALL HOUSE APPLICATIONS OTHER
7 Sales MOULD TYPE HPDC DIE TRIMMIN G TOOL Capacity Realise Capacity Realise TARGET 2018 AT NEW PLANT 75 HPDC MOULD / YEAR 35 TRIMMING TOOL / YEAR
8 Employees CAM / CNC OPERATE 16 MOLD ADJUSTMENT / MOUNTING 16 CAD / CAE 4 FINANCE / HUMAN RESOURCE / PURSCHASING 3 PROJECT / PRODUCTION / PLANNING 3 QUALITY 1 CLEANING / KITCHEN / SECURITY 3 MANAGEMENT 3 TOTAL 49
9 Future Strategy Our plan is to increase our capacity for bigger size moulds with the new plant. In 2018 We will have a casting machine for sample castings.
10 Services Design /CAD- CAE Quality Management Grinding Programming / CAM Quality Wire EDM Machining Die Assembly and Adjustment EDM Tool Repair
11 Services Design / CAD
12 Services Design / CAE Simulation for HPDC
13 Services Programming / CAM
14 Services Machining Finish Milling Rough Milling Mold Set Milling
15 No MACHINE NAME LK_No MARK MODEL MAN.DATE / ORIGIN 1 CNC Vertical Mill CNC-1 MIKRON VCE /SWITZERLAND 2 CNC Vertical Mill CNC-2 MIKRON HSM / SWITZERLAND 3 CNC Vertical Mill CNC-3 MAKINO S / JAPAN 4 CNC Vertical Mill CNC-4 DMG DMC 650V 2014/ GERMANY 5 CNC 5 axis CNC-5 DMG HSC / GERMANY 6 CNC Vertical Mill CNC-6 HERMLE C / GERMANY 7 CNC Vertical Mill CNC-7 SUPERMAX NMV 106A 2015/ TAIWAN 8 CNC Vertical Mill CNC-8 SUPERMAX NMV 106A 2015/ TAIWAN 9 CNC Vertical Mill CNC-9 SUPERMAX FV 56 A 2006/ TAIWAN 10 CNC Vertical Mill CNC-10 SUPERMAX 2016B 2015/ TAIWAN 11 CNC Vertical Mill CNC-11 SUPERMAX MV 106A 2006/ TAIWAN 12 CNC Vertical Mill CNC-12 SUPERMAX MV 106A 2005/ TAIWAN 13 CNC Vertical Mill CNC-13 SUPERMAX VW 108B 2008/ TAIWAN 14 CNC Vertical Mill CNC-17 HAAS VF5 2014/ BELGIUM 15 CNC Horizontal Mill CNC-14 TECMU T _REV/ ITALY 16 CNC Horizontal Mill CNC-15 SECMU A2 2014_REV/ ITALY 17 CNC Horizontal Mill CNC-16 ZAYER BF / SPAIN Machine Park
16 Machine Park No MACHINE NAME LK_No MARK MODEL MAN.DATE / ORIGIN 18 GRINDING ZIERSCH + BALTRUSCH PROFITLINE ZB 64 GERMANY 19 GRINDING ZIERSCH + BALTRUSCH TWINMASTER GERMANY 20 GRINDING EASTER PSG / TAIWAN 21 GRINDING MAGERLE SWITZERLAND 22 WIRE EDM JEOMARS AWT 455S 2006 / TAIWAN 23 WIRE EDM Agie Charmilles CUT / SWITZERLAND 24 DIE SINK EDM JITEN ZNC / TAIWAN 25 DIE SINK EDM JITEN ZNC / TAIWAN 26 DIE SINK EDM GOLDSAN CNC / CHINA 27 SPOTTING PRESS MILLUTENSIL BV30ER 2007/ ITALY 28 SPOTTING PRESS UTAS B Gr / ITALY 29 DRILLING MACHINE TEZMAK 2006 / CZECH 30 DRILLING MACHINE ARION 2013 / TAIWAN 31 LATHE ENEMAK 2006 / CZECH 32 CNC LATHE DMG MORI DURA TURN 2006 / CZECH 33 UNIVERSAL MILLING ACCUTECH UM / TAIWAN 34 UNIVERSAL MILLING AIRON GS / TAIWAN
17 Services Machining / Finish Milling MAKINO S56 HERMLE C1200 DMG / HSC75 5 AXIS MIKRON / HSM 500
18 Services Machining / Finish Milling DMG Mori Seiki / DMC 650 V MIKRON / VCE1000pro YCM SUPERMAX / NMV 106A YCM SUPERMAX / NMV 106A
19 Services Machining / Finish Milling HAAS VF5 YCM SUPERMAX / NDC2016B
20 Services Machining / Rough Milling YCM SUPERMAX / FV 56A YCM SUPERMAX / MV 106A YCM SUPERMAX / MV 106A
21 Services Machining / Mold Set ZAYER / BF 3000 YCM SUPERMAX / VW 108B SECMU A2/S TECMU / T10
22 Services Machining / Universal Machining ACCUTECH UM 2500 MILLING MACHINE AIRON GS 300 MILLING MACHINE ARION RADIAL DRILLING LATHE / TOS_SN50C BFTEC RADIAL DRILLING
23 Services Machining / Grinding Z+B / TWINMASTER Z+B / PROFITLINE 64 MAEGERLE F7 EASTAR / PFG 500
24 Services EDM / Die Sinking FORM 30 GOLDSAN 750 JITEN / ZNC 530 JITEN / ZNC 435
25 Services Wire EDM GF+ / Agie Charmilles Joemars / AWT 455S
26 Services Die Assembly and Adjustment
27 Services Die Assembly and Adjustment
28 Services Quality Management Since December 2004
29 Services Quality Control
30 Future Invensments 1) DEEP HOLE DRILLING MACHINE Reduce the human factor 2) UNIVERSAL HORIZANTAL MILL MACHINE MICROCUT Make big size tool sets
31 TOOLS AND PRODUCTS
32 Tools & Products AUTOMOTIVE GEARBOX BRACKET RENAULT 2 cavities 2,7 Tons x640 y850 h680
33 Tools & Products AUTOMOTIVE POWERTRAIN-HOUSING VW-LINAMAR 4 cavities 4,2 Tons x1100 y950 h700
34 Tools & Products AUTOMOTIVE MOTOR ACCESOIRES RENAULT 2 cavities 6 Tons x950 y1200 h800
35 Tools & Products AUTOMOTIVE MOTOR BRACKET RENAULT 2 cavities 4 Tons x800 y1150 h680
36 Tools & Products AUTOMOTIVE WIPER GEAR HOUSING BOSCH 4 cavities 3,6 Tons x1000 y900 h720
37 Tools & Products AUTOMOTIVE OIL PUMP HOUSING STACKPOLE- FOMOCO-PSA 2 cavities 4 Tons x1100 y800 h740
38 Tools & Products WHITEGOOD MOTOR HOUSING ARÇELİK 1cavity 4 Tons x920 y920 h700
39 Tools & Products AUTOMOTIVE ALTERNATOR BOSCH 2 cavities 3 Tons x850 y650 h650
40 Tools & Products AUTOMOTIVE MIRROR HONDA 2 cavities 4 Tons x1000 y670 h800
41 Tools & Products AUTOMOTIVE COMPRESSOR Valeo Japan 2 cavities 4,4 Tons x980 y780 h800
42 Tools & Products AUTOMOTIVE Ladder Frame Ford 1 cavity 16 Tons x1450 y1500 h1100
43 Tools & Products AUTOMOTIVE EXHAUST SYSTEM BEHR 1 cavity 2Tons x750 y750 h800
44 Tools & Products AUTOMOTIVE OIL PAN RENAULT 1 cavity 10 Tons x1450 y1100 h900
45 Tools & Products AUTOMOTIVE TIMING CASE RENAULT 1 cavity 4.5 Tons x1050 y830 h800
46 Tools & Products AUTOMOTIVE REAR AXLE ALFA ROMEO 1 cavity 10 Tons x1450 y1100 h900
47 Tools & Products AUTOMOTIVE EXHAUST GAS THREATMENT SYSTEM BOSCH 1 cavity 6 Tons x1050 y900 h900
48 Tools & Products AUTOMOTIVE -TRIMING TOOL MAN
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