your casting development partner TRAKYA DÖKÜM MORE THAN 30 YEARS EXPERIENCE IN FOUNDRY PRACTICE

Transcription

1 TRAKYA DÖKÜM MORE THAN 30 YEARS EXPERIENCE IN FOUNDRY PRACTICE

2 TRAKYA DÖKÜM A WORLD CLASS ISO-TS DISAMATIC FOUNDRY AND MACHINING PLANT

3 TO BE THE LEADER IN TURKISH CASTING SECTOR TO BE A CONSTANTLY DEVELOPING COMPANY MANUFACTURING HIGH VALUE ADDED PRODUCTS BEYOND CUSTOMER S EXPECTATION

4 HISTORY OF TRAKYA DOKUM 1977 FOUNDATION OF THE COMPANY 1980 START OF THE CONSTRUCTION OF THE FOUNDRY START OF THE SERIAL PRODUCTION EXTENSION AND SYNCRONIZATION OF PRODUCTION LINE START OF EXPORT 1997 START OF THE SERIAL PRODUCTION ON PRODUCTION LINE MACHINING SHOP INVESTMENT START OF THE SERIAL PRODUCTION ON PRODUCTION LINE START OF THE SERIAL PRODUCTION ON PRODUCTION LINE NEW MACHINING SHOP AND INCREASING MACHINING CAPACITY 2014 INFRASTRUCTURE WORK TO INCREASE PRODUCTION CAPACITY

5 QUALITY HISTORY EN Traditional Quality Systems ISO-9002 Certification (TSE) ISO ISO 9002 Certification (BVQI) ISO OHSAS Q SII-005 Certification (SI) QS-9000 Certification (BVQI) ISO-9001: 2000 Certification (TSE) ISO-TS Certification (BVQI) ISO-TS ISO ISO Certification (BVQI) OHSAS Certification (BVQI) Q-1 Certification (FORD) EFQM Perfection Model Self assessment Studies QS ISO10002 Customer Satisfaction System 2015 EN Energy Management System (planned) ISO ISO Information Security Management System (planned)

6 LEAN SIX SIGMA Trakya Döküm has embraced Six Sigma as a core value of its culture since There are currently 10 black, 10 green belt project leaders. 60 projects were realized. Total savings achieved is 9,6 million EURO

7 CORPORATE COMPETENCES CUSTOMER ORIENTED EFFECTIVE SYSTEM APPROACH TEAM WORK ORIENTED GOOD COMMUNICATION SKILLS SENSE OF LEADERSHIP PROBLEM SOLVING AND DECISION MAKING INNOVATIVENESS AND CREATIVITY

8 PRODUCTION CAPACITY PRODUCTION 2014 SALES 2014 TOTAL EMPLOYEES : Tons/Year (3 Shift & 285 days) : Tons/Year (3 Shift & 240 days) : Tons/Year : 832 (3 Shifts & 240 days) TOTAL AREA : m² CLOSED AREA : m² closed area. PRODUCTION LINES 5 DISA Moulding Line (3 x 2013A & 2 x 230X) 5 Melting Shop (Electrical) (36 Tons/hour) 5 Auto-pour furnace (Heated versions) 26 Core machines (6 Cold Box,8 hot Box & 12 Shell)

9 WORK FORCE DEPARTMENTS WHITE COLLAR BLUE COLLAR TOTAL ENGINEER MANAGEMENT PLANT MANAGER MANUFACTURING PRODUCTION QUALITY ENGINEERING LOGISTIC MARKETING ACCOUNTING MAINTENANCE HUMAN RESOURCES MANAGEMENT SYSTEMS INFORMATION TECHNOLOGY TOTAL

10 CASTINGS PRODUCED CASTING WEIGHT RANGE & DIMENSIONS WEIGHT RANGE FROM 50 gr to 30 kg CASTING GRADES DUCTILE IRON (DIN EN 1563), GREY IRON (DIN EN 1561), MALLEABLE IRON (DIN EN 1562) CGI (Compacted Graphite Iron) High Si, SiMo Ductile Iron Other grades as required in conjunction with Customers.

11 TECHNOLOGIES AVAILABLE

12 PATTERN MANUFACTURE

13 PRODUCTS DEVELOPMENT

14 SIMPLE PRODUCTION FLOW

15 MACHINING Currently there are 42 various machining centers and turning machines & 10 various broaching, honning and balancing machines. Trakya Dokum has recently made an new investment for a new machine shop building and additional machining centers to increase its share of machined parts supplied Annual total machining capacity is hrs. and 80% is already booked Eager to invest in special purpose machining centers on project basis.

16 MACHINING CNC TURNING MACHINES PCC PITTLER ( X 3 ) MAZAK ( X 5 ) MORI SEIKI ( X 1 ) GILDEMEISTER ( X 1 ) KITAKO ( X 4 ) SCHUSTER ( X 3 ) DOOSAN ( X 4 ) WEISSER ( X 1 ) FUJI ( X 1) CNC VERTICAL MACHINING CENTERS KITAMURA ( X 2 ) DAHLIH ( X 1 ) STAMA ( X 1 ) DOOSAN ( X 1 ) CHIRON ( X 2 ) CNC HORIZONTAL MACHINING CENTERS MORI SEIKI ( X 4 ) DOOSAN ( x 8 )

17 MACHINING

18

19 PAINTING

20 POSITION IN TURKISH FOUNDRY INDUSTRY

21 ADVANTAGES OFFERED

22 TOTAL SALES BY YEARS (Ton)

23 DOMESTIC & EXPORT SALES (Ton)

24 CAPACITY INCREASE vs. SALES BY YEARS YEAR TON

25 STRATEGIES

26 GOALS

27 2014 DISTRIBUTION OF EXPORT SALES BY COUNTRIES (Ton)

28 2014 DISTRUBUTION OF SALES BY SECTORS (Ton) HYDRAULIC 11% CONSTRUCTION 4% PIPE FITTINGS 12% OTHER 0,1 % WHITE GOODS 15% AUTOMOTIVE 58%

29 PASSENGER CARS BRAKE CYLINDER TURBO CHARGER BODY TURBO CHARGER BODY BEARING CAP PRESSURE PLATE MACHINED STEERING KNUCKLE BRAKE DRUM BRAKE DISK PUMP BODY

30 LIGHT VEHICLE VENTILATED BRAKE DISC BRAKE BRACKET FLYWHEEL BRAKE CYLINDER BRAKE DRUM STEERING KNUCKLE BRACKET BRAKE DISC STEERING KNUCKLE PRESSURE PLATE

31 HEAVY DUTY BRAKE CARRIER BRAKE LINING BACK PLATE OIL PUMP BODY EXHAUST VALVE BODY BRACKET FUN BRACKET BRACKET HOUSING ARM EXHAUST BRAKE BODY V HOUSING

32 WHITE GOODS COMPRESSOR BODY CRANK BEARING HOUSING BODY SCROLL COMPRESSOR BODY OUTER BEARING HOT PLATE SCROLL COMPRESSOR BODY CRANK COMPRESSOR BODY BODY BASE PLATE

33 HYDRAULIC MAIN CYLINDER (DOUBLE) AXIAL PUMP BODY MAIN CYLINDER (SINGLE) HYDRAULIC COVER HYDRAULIC BODY CONTROL VALF BODY AXIAL PUMP BODY AXIAL PUMP BODY

34 LOGISTIC

35 CUSTOMERS TIRSAN

36 CONTACT HEAD OFFICE Postal Address : Büyükdere Cad. 38/ Mecidiyeköy Istanbul - TR Phone : Fax : / trkpazarlama@trakyadokum.com.tr trakyadokuminfo@trakyadokum.com.tr PLANT Postal Address : E-5 Karayolu, Büyükkaristiran Mevkii Büyükkaristiran Lüleburgaz - TR Phone : Pbx Fax : trakyadokum@trakyadokum.com.tr