INTRODUCTION (Toolroom Part)

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Myles Allison
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INTRODUCTION (Toolroom Part) http://www.kdacauto.co.kr 1. Annual Sales 2. Turnover Distribution & Employees 3.

1 INTRODUCTION (Toolroom Part) 1. Annual Sales 2. Turnover Distribution & Employees 3. Main facilities 4. Main Measuring Equipment 5. Strength 6. Products 7. Precision Stamping Dies 8. Motor core Dies

2 1. Annual Sales 10-years Sales History 1000$ 5,000 4,000 3,000 2,000 Production in 2003 Progressive Die 19 set Individual Die 10 set 1, Export Case by Customer Year Date Product Customer Country 1990 Start motor core lam. Die India SRF N.D. India 1994 Radiator header & reinf.die Electric Durango Mexico 1995 Radiator header & reinf.die Delphi Packard sys. Brazil 1997 Radiator header & reinf.die India Daspl India 1998 Die for thermal parts China Auto.Thermal sys. China Eva. plate-tube die Delphi Harrison-Luxembourg France 47mm Eva. plate-tube die (France Donchery Plant) mm RAD Header Die Delphi Harrison Lockport U.S.A.

3 2. Turnover Distribution & Employees Business Percentage Primary Customer Export Stamping Die 15 SDAC China, Delphi Domestic Stamping Die 35 KDAC, Korea Siroyama Cold Forging die 20 Delco Remy Korea Maintenance 30 KDAC Delphi France TOTAL 100% Employees Distribution : 26 (tooling part only) Management : 1 Engineer : 5 (~10years:2, ~15years:2, ~20years:1 ) Fabrication : 20(~10years:3, ~15years:16, ~20years:1 ) (Parts manufacturing : 11, Toolmaker : 9) Site (sq. meters) : Toolroom only floor : 1,320 m2 office : 600 m2

4 3. Main Facilities M/C Q'ty Maker Origin CNC Jig Borer 1 Sip Swiss CNC & Milling 4 Mikron Swiss NC & Milling 3 Boko Germany CNC EDM 4 Agie Swiss Wire cut EDM 3 Agie Swiss Surface G/R 6 Hauni Blohm Germany Cylinderical G/R 4 Karstens Germany CNC Jig G/R 2 Hauser Swiss CNC Profile G/R 1 Petewe Germany Vacuum Furnace 1 Arhilin Germany Press M/C 200 ton 1 Samyang Korea

5 4. Main Measuring Equipment M/C Q'ty Maker Origin 3D Measuring 1 DEA Germany Gear test m/c 1 Hofler USA Optical Comparator 2 Jones&Lamson England Roundness Test 3 R.T.H England Gear rolling Test 1 Osaca Seimitus Japan Profile Projector 1 Nikon Japan Universal Measuring m/c 1 Sip Swiss Gage Block 5 Tesa Swiss Video Measuring system 1 O.G.P USA Mater Calibration 1 Wavetek England Digital multimeter 2 Wavetek England Square Master 5 Mitutoyo Japan Dial Gauge ~ Tesa Swiss Pin Gauge ~ Veithemoco Germany Etc

6 5. Strength Specialized in high speed interlock motor core die, cold forging die and fine blanking die, precision progressive stamping die Advanced Engineering power for press die building of car components Experienced skillful technician and carefully maintained equipment Authorized in QS9000, ISO14001 & KOSHA patents of condenser header & ALT. Stator core dies * Chipless piercing * Dieless Piercing

7 6. Products Cold Forging Parts of Starting Motor Pinion Shell Case Cold Forging Parts of Alternator & Comp. Rotor Segment Pole Piston Fine Blanking Parts Valve Plate Heat Sink

8 6. Products H-VAC parts Radiator Header Radiator Reinforcement Heater Shell Bai-Case Eva. Tube Plate Eva. Side Plate Condenser Header & Tank Precision Stamping Parts Plate Brush Holder

9 6. Products Layout of Motor Core Slinky Core Alternator Stator Core Start Motor Rotor Core Skewed Motor Core Indexed Motor Core

10 7. Precision Stamping Dies Slinky die Tool Life : Min.80 Mil.strokes Operating Speed : Max.480 SPM Carbide Segment Punch & die Scrap Sensor Removable Post Type Moving Pilot Pin Type

11 7. Precision Stamping Dies Motor Core Skew die Tool Life : Min.80 Mil.strokes Operating Speed : Max.300 SPM Carbide Segment Punch & die Rotor Skew Interlock Type Stator Straight Interlock Type Scrap Sensor Moving Pilot Pin Type

12 7. Precision Stamping Dies Start Motor Core 3-Row die Tool Life : Min.80 Mil.strokes Operating Speed : Max.300 SPM Carbide Segment Punch & die Rotor Straight Interlock Type Scrap Sensor Removable Post Type Moving Pilot Pin Type

13 7. Precision Stamping Dies Valve Plate Fine Blanking die Tool Life : Min.10 Mil.strokes Operating Speed : Max.30 SPM Carbide Segment Punch & die

14 7. Precision Stamping Dies Eva. Tube Plate die Tool Life : Min.60 Mil.strokes Operating Speed : Max 150 SPM Carbide Segment Punch & die Scrap Sensor 4-model quick change Type

15 7. Precision Stamping Dies Radiator Header die Tool Life : Min.1.5 Mil.strokes Operating Speed : Max.80 SPM

16 7. Precision Stamping Dies Radiator 22mm Header die Tool Life : Min.1.5 Mil.strokes Operating Speed : Max.50 SPM Flexible Type : 2-model change Slot Hole Burring Type (for Delphi Harrison Thermal Systems)

17 KDAC Toolroom view Main Products Press Dies & Tools 1.Motor Core Interlock Progressive Dies 2.Automotive Precision Stamping Parts Dies 3.Transfer Cold Forging Dies 4.Fine & Centers Form Tools 5.Jig, Fixtures & Gages < Eva-Tube Plate Plate Progressive Die > < Jig Boring M/C & Jig Grinding M/C > < Automotive Press Parts > < 3-Row Rotor Interlock Die > < Wire Cut EDM W/C > < Motor Core Skew Interlock Die > < Core Lamination Layout & Cold Forging Parts > < Try-out press >

18 KDAC Machine Engineering view Main Products Assembly Lines & Testers for 1.Electric components 2.Steering components 3.Brake components 4.Air conditioning components < ARM. Coil Form & Insert m/c > < Slinky m/c > < ALT. Coil Winding m/c > < EGR Valve ASM. Line > < O 2 Sensor ASM. Line > < C/G, C/V Torque Tester > < Pump ASM. Line > < ETO/CTO Gear ASM. Line >

19 8. Motor Core Dies Date Die Name Customer Remarks 1986 E.I Lamination 2-Rows die KDAC Ignition Coil CS-121 Stator Lam. Die Alternator 1988 Armature Lam. Interlock die Starter Comp. Rotor & Stator Skew Interlock Die Daewoo Elec. Washing Machine 1989 PG150F Rotor Core 3-Rows Interlock die KDAC Starter SD-100 & CS105D Core Interlock die Alternator WP300 & CS105D Core Interlock die Alternator CS121 Slinky Lam die (#1) Fan Rotor & Stator Skew Interlock Die Comp. Rotor & Stator Skew Interlock Die Daewoo Elec. Washing Machine Daewoo Elec. Washing Machine SD100 Rotor Core 2-Rows Interlock die KDAC Starter 1990 Starter motor Core Lam. Die(SRND) India Frame 20 Comp. Rotor Skew Interlock die Daewoo Motors Refrigerator Con. Motor Core Interlock die Korea Siroyama Condenser SD100 Rotor Core 2-Rows Interlock die KDAC Starter CS121 Slinky Lam die (#2) 1991 J-car E.I Lam. 2-Rows Interlock die Korea Siroyama Ignition Coil

20 8. Motor Core Dies Date Die Name Customer Remarks 1991 Yoke Motor Core Interlock die Korea Siroyama E.I Lam. 2-Rows Interlock die KDAC Ignition Coil WP300&CS105D Lam. Interlock die Alternator CS121 Slinky Lam die (#3) Alternator CS121 Slinky Lam die (#4) Alternator Rotor Lam. Skew Interlock die Korea Siroyama Electric Fan Sheet Motor Lamination die Car Sheet FN-9 Servo Motor Core Interlock die Servo Motor Auto 3-Pole Signal Rotor Interlock die Hyundai Motors NB3 4-Pole Signal Rotor Interlock die Hyundai Motors R.F.A Rotor Core 3-Rows Interlock die Korea Siroyama Starter Comp. Rotor & Stator Skew Interlock Die Daewoo Elec. Washing Machine E.I Lamination 2-Row die (2nd) Ignition Coil 1993 E.I Lamination 2-Row die (Over-Haul) Ignition Coil CS121 Slinky Lam die (#5) Alternator CS121 Slinky Lam die (#6) Alternator 1994 Frame-15 Comp Rotor Skew Interlock die Daewoo Motors Refrigerator SD90 Rotor Core 2-Rows Interlock die KDAC Starter 1995 WP300 & CS128 Lam. Interlock die KDAC Alternator

21 8. Motor Core Dies Date Die Name Customer Remarks 1995 CS121 Slinky Lam. Die (#7) Alternator CS121 Slinky Lam. Die (#8) Alternator Rotor Core Lam. Interlock die Starter 1996 CS128 Slinky Lam. Proto Die Alternator SD85 Motor Core 3-Rows Lam. Die Delco Remy Korea Starter PG150s Motor Core 3-Rows Interlock die 1997 CS114 Slinky Lam. Proto Die KDAC Alternator CS128 Slinky Lam. Die (#1) Alternator CS128 Slinky Lam. Die (#2) Alternator CS121 Slinky Lam. Die (#9) Alternator CS121 Slinky Lam. Die (#10) Alternator 1998 CS114 Slinky Lam. Die (#1) Alternator PG150 Motor Core 3-Rows Interlock die Delco Remy Korea Starter 1999 CS114 Slinky Lam. Die (#2) KDAC Alternator 68 Dia. Motor Core Skew Interlock die Korea Siroyama 2001 PG150S Motor Core 3-Rows Interlock die Delco Remy Korea Starter PG260D Motor Core 3-Rows Interlock die 2002 E.I Lamination 2-Rows die KDAC Ignition Coil CS121 Slinky Lam. Die (#11) KDAC Alternator

22 8. Motor Core Dies Date Die Name Customer Remarks 2003 PG260D Motor-core 3-Rows Interlock Die Korea Siroyama Starter CS121 Slinky Lam. Die #12 KDAC Alternator Dia Motor-core 3-Rows Interlock Die Korea Siroyama CD-Rom Sleeve & Stator Lamination Proto Die Korea Siroyama Toyota Dia 63 Rotor & Stator Skew 2Row Interlock Die Washing Machine Pg260H Motor Core Index 3Row Interlock Die Starter Dia 152 Stator Lamination Die Alternator Pg260D Motor Core 3Row Interlock Die(Over-Haul) Starter N6301 Core 2Row Interlock Die N-Lamination Motor Core Interlock Die Starter TRC-107 Motor Core Interlock Die Dia 24.7 Motor Core Interlock Die AD237 Stator Slinky Lamination Die KDAC Alternator

STAMPINGS QUALITY AT AN AFFORDABLE COST

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