Rev IKMETAL CO.,LTD 1

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1 Rev IKMETAL CO.,LTD 1

QUALITY POLICY & MISSION 11. QUALITY CERTIFICATION ㅋ 5. SALES STATUS ㅋ 12.

2 1. BUSINESS SCOPE ㅋ 2. BRIEF HISTORY ㅋ 3. ORGANIZATION CHART ㅋ & EMPLOY STATUS 8. EQUIPMENT LISTS ㅋ PROCESS) (PRODUCTION 9. MEASUREMENT ㅋ EQUIPMENTS 10. RESEARCH & ㅋDEVELOPMENT 4. QUALITY POLICY & MISSION 11. QUALITY CERTIFICATION ㅋ 5. SALES STATUS ㅋ 12. MAIN PRODUCTION LINE ㅋ 6. MAIN CUSTOMERS ㅋ & PRODUCT STATUS 13. INFRASTRUCTURES ㅋ ㅋ 7. MAIN PRODUCTS ㅋ 14. LAND LOCATION ㅋ & CONTACT POINT 2

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4 1. BUSINESS SCOPE 1. COLD FORGING BIZ 2. PRECISION MACHING BIZ * COLD FORGING PRODUCTS * AUTOMOTIVE PARTS OF STEERING, ENGINE, GEARS, BEARING, BRAKE, CV JOINT * PRECISION MACHINING OF COLD FORGING PRODUCTS, PRESS CUT * AUTOMOTIVE PARTS OF STEERING, ENGINE, GEARS, BEARING, BRAKE, CV JOINT COMPANY BIZ LOCATION AREA OF BUILD/LAND ILKWANG METAL CO.,LTD HEAD OFFICE ILKWANG METAL CO.,LTD CHEONAN FACTORY ILKWANG METAL 2 ND FACTORY CORPORATION COLD FORGING PRECISION MACHINING MACHINING CNC JINJU CITY, DAEKOK COMPLEX CHEONAN CITY, PUNGSE COMPLEX 3, / 10, m2 7, / 16, m2 PRECISION MACHINING JINJU CITY, DAEKOK COMPLEX 6, / 8, m2 ILKWANG PRECISION CO.,LTD PRECISION MACHINING IKSAN CITY, JEONBUK PROVINCE 1, / 15, m2 4

02. BRIEF HISTORY 1996.10. Established ILKWANG METAL COMPANY (JINJU CITY, DAEKOK MYEON) 1999.

Registration of GMB KOREA parts suppler 2001. Certified HYUNDAI & KIA MOTOR SQ MARK / Certified ISO 9001:2000 2005.

Established ILKWANG METAL 2 ND FACTORY (LAND 8,450 m2, BUILD 1,474 m2 ) 2010.

5 02. BRIEF HISTORY Established ILKWANG METAL COMPANY (JINJU CITY, DAEKOK MYEON) Moved to JINJU CITY, DAEKOK INDUSTIAL COMPLEX (LAND 2,232m2 ) / Registration of KOREA CENTRAL Parts suppler Registration of GMB KOREA parts suppler Certified HYUNDAI & KIA MOTOR SQ MARK / Certified ISO 9001: Certified ISO/TS16949 / Certified Material & Components company (By Ministry of Knowledge economy) Established ILKWANG METAL 2 ND FACTORY (LAND 8,450 m2, BUILD 1,474 m2 ) Conversion ILKWANG METAL INCORPORATION / Established ILKWANG PRECISON CO.,LTD (JEONBOOK PROVINCE) Awarded JOB CREATIVE BEST COMPANY (By Kyoungnam Government) Open Cheonan Business office (Overseas Marketing) (FOUNDATION EQUIPENMT) 5

02. BRIEF HISTORY 2011.08. Expanded office & factory of ILKWANG METAL 2 nd factory (BUILD 2,018 m2 ) Operation & Management of Head Office 2011.10.

03. Awarded Exemplary Commerce and Industry Person by Ministry of knowledge economy 2012.11. Established R&D Center and Registration by KOITA 2013.03. Awarded Exemplary Taxpayer by Director of National Tax Service 2013.

6 02. BRIEF HISTORY Expanded office & factory of ILKWANG METAL 2 nd factory (BUILD 2,018 m2 ) Operation & Management of Head Office ILKWANG PRECISION moved to factory (IKSAN CITY, LAND 15,077 m2 ) Conversion ILKWANG METAL CO.,LDT from INCORPORATION Registration of WIA MAGNA POWERTRAIN Parts Suppler Registration of TRW Automotive Parts Suppler Awarded Exemplary Commerce and Industry Person by Ministry of knowledge economy Established R&D Center and Registration by KOITA Awarded Exemplary Taxpayer by Director of National Tax Service Awarded Export Prospective Medium & Small Enterprise by Kyeongnam Regional Small & Medium Business Administration Awarded Exportation of $3,000,000 by Korea International Trade Association Established ILKWANG METAL CO.,LTD Cheonan Factory

7 03. ORGANIZATION CHART & EMPLOY STATUS C.E.O Mal Cheol, KIM M.DIRECTOR CK, AHN ILKWANG METAL CO,.LTD ILKWANG METAL 2 ND FACOTORY CO. ILKWANG PRECISION CO.,LTD ILKWANG METAL CO.,LTD CHEONAN FORGING DEPARTMENT QUALITY DEPARTMENT MARKETING DEPARTMENT R&D DEPARTMENT MANUFACTURING DEPARTMENT BUSINESS SUPPORT DEPARTMENT DIVISION ILKWANG METAL CO.,LTD ILKWANG METAL 2 ND FACTORY CO. ILKWANG PRECISION CO.,LTD ILKWANG METAL CO.,LTD CHEONAN TOTAL OFFICER ENGINEER OPERATOR SUB TOTAL

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9 04. QUALITY POLICY & MISSION CONTINUOUS RESEARCH AND DEVELOPMENT IMPROVE ENGINEERING TECHNOLOGY EXCELLENT PRODUCTS SUPPLIER QUALITY POLICY : To optimize the customer satisfaction, we supply the best product with continuous R&D, improving Engineering Technology MAXIMIZE OF CUSTOMER SATISFACTION CONSTANTLY DEVELOPING COMPANY THE PRIORITY OUR COMPANY IS A PLACE TO ACHIEVE OUR DREAMS CUSTOMER RECOGNIZED COMPANY ALL STEPS TOGETHER MAKING COMPANY 9

10 05. SALES STATUS 2015 SALES TARGET UNIT : $1,000 60,000 50, % 46,255 10% 49,476 10% 55,000 TOTAL 40,000 36,859 40,000 ILKWANG CO.,LTD ILKWANG 2ND FACTORY CO. 30,000 ILKWANG PRECISION CO.,LTD 20,000 10,000 8,500 6, RESULT 2013 RESULT 2014 RESULT 2015 TARGET 10

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12 06. MAIN CUSTOMERS & PRODUCT STATUS PORTION RATE OF CUSTOMERS GMB KOREA/JAPAN/THAILAND/CHINA WIA MAGNA POWERTRAIN G-CTR KOYO JICO KOREA MAGNA POWERTRAIN TRW AUTOMOTIVE OTHER OEM PRODUCT : 95%. WMC (SHAFT, FLANGE, HUB) GMB (SPIDER, INNER RACE, H/J SPIDER) PINION SHAFT, PILLOW A/S PRODUCT : 5%. PINION, R/CAM, PISTON 12

06. MAIN CUSTOMERS & PRODUCT STATUS No COMPANY PRODUCT STATUS RATE REMARK 1 2 GMB KOREA JAPAN GMB, THAI GMB WIA MAGNA POWERTRAIN 3 G-CTR CVJ SPIDER, INNER

BALL) SLEEVE GEAR, SOCKET, STEERING PART 40% MATERIAL SUPPLY CHAIN 25% 10% SEAH BESTEEL SEAH SPECIAL INCOMING 4 KOYO JICO KOREA WATER PUMP BEARING (OUTER

13 06. MAIN CUSTOMERS & PRODUCT STATUS No COMPANY PRODUCT STATUS RATE REMARK 1 2 GMB KOREA JAPAN GMB, THAI GMB WIA MAGNA POWERTRAIN 3 G-CTR CVJ SPIDER, INNER RACE, H/J SPIDER, 6T-PINION SHAFT, BEARING PART, PULLEY SHAFT, W/P FLANGE 4WD ELECTRONIC COUPLING PARTS (SHAFT, FLANGE, HUB) BALL JOINT(BALL STUD, PILLOW BALL) SLEEVE GEAR, SOCKET, STEERING PART 40% MATERIAL SUPPLY CHAIN 25% 10% SEAH BESTEEL SEAH SPECIAL INCOMING 4 KOYO JICO KOREA WATER PUMP BEARING (OUTER RING, SHAFT) 4% 5 MAGNA POWERTRAIN OIL PUMP PART (RING STEEL) 3% DONGBU STEEL 6 TRW AUTOMOTIVE STEERING PART (RACK BUSH, RACK PISTON) 3% 7 OTHER OTHER PART 15% 13

14 07-1. MAIN PRODUCTS 4WD COUPLING PARTS STEERING PARTS CHASSIS PARTS 14

15 07-2. MAIN PRODUCTS SUSPENSION PARTS AUTO T/M PARTS ENGINE PARTS 15

16 07-3. MAIN PRODUCTS Bevel Gear Parts Brake Piston Parts Pinion Gears Part Roller Cams Parts Sockets Parts Bearing Parts Sleeve Gears 16

17 08-1. EQUIPMENT- COLD FORGING (JINJU FACTORY) NO EQUIPMENT SIZE QUANTITY 1 COLD FORGING PRESS (KOMATSU/JAPAN) 800 TON 3 (S2 L1) 630 TON 3 (S2, L1) (+L1) 400 TON 3 (S3) 300 TON 1 (S1) 220 TON 2 (L2+L1) TOTAL 12MACHINES ADDDED: 630 TON 1MACHINE 220 TON 1MACHINE COLD FORGING LINE 200 TON 2 2 MECHANICAL PRESS 160 TON 1 TOTAL 4MACHINES 80 TON 1 3 PIT ELECTRONIC FURNACE 2 TON 2 1 TON 2 4 SHOT BLAST 500kg 2 MECHANICAL PRESS LINE PIT ELECTRONIC FURNACE 5 LUBRICANT LINE 500kg 1 LINE MoS2 LUBRIANT LINE 500kg 1 LINE 6 PRESS CUTTER 200 TON TON 1 7 CIRCULAR CUTTER TSUNE, NISHIJIMA 4 LUBRICANT LINE 17

18 08-2. EQUIPMENT- MACHINING (JINJU FACTORY) NO. EQUIPMENT SIZE 1 SPECILA TURNING (H/JOINT) PRODUCTION COMPANY Q TY 4 AXLE TYPE KM-TECH 13 MAIN EQUIPMENT PICTURE 2 BROACH M/C (SPIDER) 2TON KM-TECH 4 3 AUTO TURNING DRILL, TAP, BURNISH KANGWON, TEM 2 4 WASHING M/C Ø H CHOSUNG 1 5 CNC LATHER 6~8 (AUTO&MANU) WIA, DMC AUTO MARKING SPECIAL TEM 1 7 VERTICAL MCT VX380T,V430 WIA,DOOSAN 5 8 CNC HOBBING KN-150CNC KASHIFUJI 3 9 RACK ROLLING DFC-1100 DONGIL 2 10 BROACH M/C 10TON TEM 2 11 HIGH FREQUENCY 150Kw PSTECH 2 12 GRIND M/C WIA 5 13 WASHING/ANTI-RUST TURNUL TYPE DANHYUNG 2 H/J SPIDER LINE MCT LINE Total 144 MACHINES HIGHT FREQUENCY M/C RACK ROLLING M/C CNC LATHER GRIND M/C BROACH M/C CNC LATHER 18

19 08-3. EQUIPMENT- MACHINING (CHEONAN FACTORY, ILKWANG PRECISION CO.) 1. ILKWANG METAL CO.,LTD CHEONAN FACTORY 2. ILKWANG PRECISION CO.,LTD No. EQUIPMENT SIZE PRODUCTION COMPANY Q TY No. EQUIPMENT SIZE PRODUCTION COMPANY SIZE 1 CNC 12, 18 NEXTURN 4 1 CNC 6 (AUTO) WIA, DMC 31 2 CNC 20 HANWHA 20 3 CNC 26 HANWHA 1 4 CNC 32 HANWHA 4 2 AUTOMATED INSPECTION Total Ring Steel, O/Ring DAEHUNG ENG 3 34 MACHINES 5 CNC 38 HANWHA 3 Total 32 MACHINES 19

20 08-4. PROCESS FLOW PROCESS NO MACHINE PICTURE NAME Material Income Cutting Spheroidizing Annealing Shot Blast MoS2 Lubrication Cold Forging PROCESS NO MACHINE PICTURE NAME Turning MCT/Broach Grinding Inspection Washing/ Packing Shipping 20

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X-700,Y-700,Z-600 1 Carl Zeiss 2 2 LAYER DIMENSION MEASURE VT-600MA(600mm) 1 TRIMOS 3 CONTOUR

ROUGHNESS TESTER SJ-301 (300 μm ) 1 Mitutoyo 6 MATERIAL CHEMICAL COMPOSITION ANNALYSYS

x50~x500 1 Olympus CMM ROCKWELL HARDNESS TEST 9 STANDARD TEMPERATURE MEASUREMENT -160 ~ 1372 1

DTB-500(RIR) 1 IDTNT 12 VICKERS HARDNESS TESTER HM-101 1 KOREATECH 13 CUTTING MACHINE DESK-254

22 09. MEASUREMENT EQUIPMENT No. EQUIPMENT SIZE Q TY REMARK MAIN MEASUREMENT PICTURES 1 CMM (COORDINATOR MEASUREMENT MACHINE) X-700,Y-700,Z Carl Zeiss 2 2 LAYER DIMENSION MEASURE VT-600MA(600mm) 1 TRIMOS 3 CONTOUR MEASURING INSTRUMENT CV Mitutoyo 4 COUNTOUR/ROUGHNESS TESTER XCR20(PCV200/GD25) 1 Mahr 5 ROUGHNESS TESTER SJ-301 (300 μm ) 1 Mitutoyo 6 MATERIAL CHEMICAL COMPOSITION ANNALYSYS ARC-MET Oxford 7 NONDESTRUCTIVE TEST NDT-RAM 1 UAS PCB GROUP 8 METALLOGRAPHIC MICROSCOPE x50~x500 1 Olympus CMM ROCKWELL HARDNESS TEST 9 STANDARD TEMPERATURE MEASUREMENT -160 ~ SEIKI 10 ROCKWELL HARDNESS TESTER DTR- 200,300(HRB/HRC) 2 DAEKYUNG 11 BRINELL HARDNESS TESTER DTB-500(RIR) 1 IDTNT 12 VICKERS HARDNESS TESTER HM KOREATECH 13 CUTTING MACHINE DESK KOREATECH COUNTOUR/ROUGHNESS TESTER METALLOGRAPHIC MICROSCOPE 14 MOUNTING MACHINE HM-80 1 KOREATECH 15 POLISHING MACHINE P2-254D 1 KOREATECH ROUNDNESS NONDESTRUCTIVE TEST 22

23 10. R&D ㅍ The participation of administration R&D and commercialization result N o Program (Implementation Dep.) Program Description Development Period Participation Form Result 1 Technology Innovation Task (GyeongSang National University) The basic knowledge of optimal tolerances understanding and quality information for the cold forging mold development ~ Participation Company Applied 2 Technology Transfer Facilitate Development (GyeongSang National University) Developing Cold forging for Injection pump gear ~ Participation Company Produced 3 Technology Innovation Development Task (The Small & Medium Biz Administration) Developing non-cutting mold technology for Inner multi-stage gear shift ~ Main Company Applied 4 Industry-academic cooperation Consortium (The Small & Medium Biz Administration) Developing Press forming technology for Zerodefection and automotive high productivity pulley shaft ~ Participation Company Produced 5 Solution of Main cause for job avoiding (The Small & Medium Biz Administration) Developing System improvement for feeding of a various range of cold forging materials ~ Main Company Applied 6 Regional Industry Technology Development Task (Ministry of Commerce) Developing the next generation high quality CAM Type Diff Case by applying the zero-defective spline precision cold forging method ~ Main Company Produced 7 Manufacture Environment Innovation Technology Development Task (The Small & Medium Biz Administration) Developing In-line system and sealed forming with fixed degree for improvement of productivity of cold forging product ~ Participation Company Applied 8 Regional Industry Technology Development Task (Ministry of Trade) Developing high quality press technology for the main spline product for Electronic coupling by applying high-precision high-balance cold forging method ~ Main Company Produced 9 Industry-academic cooperation Company Laying Lab Supporting Service (The Small & Medium Biz Administration) Developing high-intensity automotive thin plate by applying cold forging thin plate stretching method ~ Main Company Preparing for production 23

24 11. 품질인증서및수상현황 (ISO/TS CERT N) (ISO/TS CERT N) (INDUSTRY DEVELOP AWARD) (BUSINESS INNOVATION COMPANY CER T) (MATERIAL,COMPONENT COMPANY CER T) (HYUNDAI&KIA SQ CERT N) (HYUNDAI POWERTECH SQ CERT N) (R&D CENTER CERT N) (TAX AWARD) (ROOT INDUSTRY CERT N) 24

25 12-1. MAIN PRODUCTION LINE-COLD FORGING ILKWANG METAL JINJU COLD FORGING LINE CUTTING LINE(CIRCULAR) SPHEROIDIZING ANNEALING LINE LUBRICATION LINE PIERCING/TRIMMING LINE TOOLING ROOM MATERIAL STOCK AREA PRODUCT STOCK AREA 25

26 12-2. MAIN PRODUCTION LINE-MACHINING ILKWANG METAL JINJU WMC SHAFT LINE SUPPORT PINION DRILL LINE H/J SPIDER LINE SPIDER LINE S/PINION AUTO INSPECTION LINE RACK PISTON, BUSH LINE PILLOW BALL LINE 6T-PINION SHAFT DRILL LINE

27 12-3. MAIN PRODUCTION LINE-MACHINING ILKWANG METAL CHEONAN CHEONAN FACTORY P/SHAFT LINE P/SHAFT LINE QUALITY CONTROL & INSPECTION ROOM INSIDE FACTORY VIEW PINION SHAFT MAIN PRODUCT SHAFT,FLANGE,HUB ADDITIONAL PRODUCT 27

28 12-4. MAIN PRODUCTION LINE-MACHINING ILKWANG PRECISION IKSAN OUTSIDE FACTORY VIEW KJK SHAFT LINE KJK OUTER RING LINE MPK RING STEEL LINE INSIDE FACTORY VIEW MAIN PRODUCT 28

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30 13. INFRASTRUCTURES MAIN OFFICE MEETING ROOM SHOW ROOM R&D ROOM SHOWER ROOM LOCKER ROOM FOUNDATION EQUIPMENT MAIN LOBBY CAFETERIA DORMITORY 30

31 14. LAND LOCATION ILKWANG METAL CO.,LTD CHEONAN FACTORY ILKWANG METAL CO.,LTD CHEONAN FACTORY ILKWANG PRECISION CO.,LTD ILKWANG METAL CO.,LTD ILKWANG METAL 2 ND FACTORY CO. ILKWANG PRECISION CO.,LTD ILKWANG METAL CO.,LTD ILKWANG METACL 2 ND FACTORY CO. 31

32 ILKWANG METAL CONTACT POINT ILKWANG METAL CO.,LTD (HEADQUARTER, FORGING, MACHINING) ADDRESS: #55-3, Daehwa-ro, Daekok-myeun, JinJu-city, Kyeongnam, Korea ILKWANG METAL 2 nd FACTORY (MACHINING) ADDRESS: #59, Daehwa-ro, Daekok-myeun, JinJucity, Kyeongnam, Korea Tel : Tel : Fax : Fax : ILKWANG PRECISION CO.,LTD (MACHINING) ADDRESS: #40, Godo 5gil, kumma-myeun, Iksan- City, Junbook, Korea Tel : ~2 Fax : IKKWANG METAL CO.,LTD CHEONAN FACTORY (CNC) ADDRESS: 799. Boseong-ri, Pungse-myeon, Dongnam-gu, Cheonan-si, Chungnam, Korea Tel : ~6 Fax :

33 THANK YOU 33

BEST QUALITY & CUSTOMER SATISFACTION LEADER OF HOT FORGING C A T A L O G

BEST QUALITY & CUSTOMER SATISFACTION LEADER OF HOT FORGING C A T A L O G 0 NEW TECHNOLOGY WITH WORLD WIDE RECOGNITION. The company primarily manufactures driving, engine, hydraulic and fuel parts for automobiles