Oil & Gas. Engineering Machinery

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Barnard Bryant
5 years ago
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2 With combined more than 50 years of experience, BOPM has the ability to produce spur, helical, and bevel gears that will conform to your every specification and deliver the performance your application requires. When you choose BOPM s for your gears demand, you get a reliable supplier that not only offers competitive pricing, but also on-time delivery of quality products. The Gear product capabilities of BOPM range from a gear one inch in diameter up to a gear of 130 inch in diameter, and enclosed gear box assemblies weighing over thirty thousand pounds. Our mainly served industries include: Oil & Gas, O.E.M Gearing, Minerals & Mining, Industrial Cooling Tower, Wind Power, Crane & Lathe, and Engineering Machinery. Our strength is our technical support. Our Engineers have designed drive systems for all major industries, including steel, metal working, chemical, paper, cement, rubber, mining and material handling. No matter how special the application is, BOPM with over 50 years of know-how coupled with modern computer technology assures quality product solutions. At BOPM s Gear manufacturer, we have world-class, top of the line gear manufacturing & production equipment in house, including Carburization Production Line, a full line of CNC Grinders, CNC Vertical & Horizontal Lathe, CNC Gear Hobber, Measurement & Inspection equipment from Germany, USA and Austria. BOPM s Gear Manufacturer is certified with ISO9001 and API Q1 Certification. Our comprehensive and strict quality management system ensures our gear products maintain its leading quality position in the industry.

3 Oil & Gas Metallurgical Industry Industrial Cooling Tower Machinery Industry Coal Mining Engineering Machinery

4 Well- Established Process Modern Methods Advanced Equipment R & D Investment Competitive Price

5 Gearbox for Fracturing Pump Model No.: TWS 2500 Power: 2,500 hp(1,865 kw) Reduction Ratio: 6.375:1

6 Gearbox for Fracturing Pump Model No.: QWS 2800 Power: 2,800 hp(2,089 kw) Reduction Ratio: 6.933:1

7 Gearbox for Fracturing Pump Model No.: TWS 600 Power: 600 hp(448 kw) Reduction Ratio: 4.61:1

8 Gearbox for Fracturing Pump Model No.: SDT 1000L / 1000S Power: 1,000 hp(746 kw) Reduction Ratio: 4.61:1

9 Gearbox for Fracturing Pump Model No.: SDT 600 Power: 600 hp(448 kw) Reduction Ratio: 4.647:1

10 Gearbox for Fracturing Pump Model No.: SDT 250 Power: 250 hp(186.5 kw) Reduction Ratio: 7:1

11 For Fracturing Pump Module: 6.35 (DP=4) Number of Tooth: 21 / 46 / 114 Pressure Angle: 25 Helical Angle: 25.28

12 for Plunger Pump Power: 2500 hp (1,865 kw) Module: (DP=3) Number of Tooth: 17/108 Pressure Angle: 25 Helical Angle: Power: 2500 hp(1,865 kw) Module: (DP=3) Number of Tooth: 17/108 Pressure Angle: 25 Helical Angle: 21 Power: 2800 hp (2,089 kw) Module: (DP=3) Number of Tooth: 18/114 Pressure Angle: 25 Helical Angle:

13 for Mud Pump Module: (DP=2.5) Number of Tooth: 29/127 Pressure Angle: 20 Helical Angle: 15

14 Shift Gearbox for Drawworks Rated Input Power: 2 x 1,100 kw Rated Input Speed: 500 r/min Maximum Input Speed: 2,300 r/min Shift Reduction Ratio: , 5.799, 0

15 Shift Gearbox for Drawworks Rated Input Power: 2 x 800 kw Rated Input Speed: 741 2,200 r/min Shift Reduction Ratio: , , 0

16 Gearbox for Offshore Platform

17 Truck Mounted Transfer Case Maximum Torque: 10,000 Nm Maximum Input Speed: 2,500 r/min Reduction Ratio: 1:1 Right Angle Transfer Case Maximum Torque: 7,200 Nm Maximum Input Speed: 2,500 r/min Reduction Ratio: 1.087:1

18 Gearbox for Industrial Cooling Tower

19 Gearbox for Crane

20 Gearbox for Lathe Machining Equipment

21 Gearbox for Coal Mining

22 Gearbox for Building Industry Planetary Speed Reducer For Roll Mill Cement Split Torque Centre Drives Planetary Speed Reducer for Vertical Grinder

23 Gearbox for Engineering Machinery Cylinder Gear Speed Reducer

24 Speed Reducer for Rubber Plastic Machinery Gearbox for Calender Speed Reducer for Mixing Machine Speed Reducer for Plastic Machinery Gearbox for Banbury Mixer

25 Gearbox for Metallurgical Industry Speed Reducer for Steel Roads / Wires Speed Reducer for R2 Roller Changer Speed Reducer for Steel Roads / Wires Speed Reducer for Heavy Sheet

26 Flying Shear Reducer Speed Reducer for Steel Roads/Wires Variable Gearbox for Coiler Speed Reducer for 800 Cold Rolling Mill Speed Reducer for Steel Mill

27 Speed Reducer for 11-roll Straightener Combined Reducer for Cold Mill Speed Reducer for Rods / Wires Speed Reducer for Pipe Winder Gearbox for Rolling Mill

28 Measurement Equipment ZEISS Metallographic Microscope Digital Micro Vickers Hardness Tester Ultrasonic Flaw Detector

29 Metal Analysis Spectrometer Tool Presetting & Measuring Instrument End Quenching Testing Machine

30 P 100 & P250 HEXAGON 3D CMM

31 Impact Testing Machine CNC Tensile Testing Machine Polishing Machine Metallographic Cutting Machine

32 Manufacture Equipment HOFLER CNC Grinding Machine DIN 3 for external tooth DIN 4 for internal tooth

33 CNC Hobbing Machine (Vertical) Horizontal

34 CNC Shaping Machine CNC Horizontal Lathe

35 Pentahedron CNC Gantry Machining Center CNC Vertical Lathe HAAS CNC Vertical Machining Center

36 CY-K510 精密数控车床 CNC End Face Cylindrical Grinding Machine Horizontal Boring Machine

37 Bottom Rotated Multifunctional Carburizing Furnace System Automatic Vacuum Cleaning Machine

Integrate with advanced analysis software to run stress analysis, stiffness

38 Design & Engineer of Planetary Gearbox Research and Development We utilize PRO/E to design and model our gearbox. Integrate with advanced analysis software to run stress analysis, stiffness analysis, layout optimization etc. to seek for the best solution which satisfies mechanical property of gearbox.

39 Dynamic Simulation of Gearbox We simulate the working status of gearbox with PRO/E, analyze the dynamic property to optimize the whole gearbox with reduced noise and vibration.

40 FEA of Planet Carrier Stress Cloud Chart Displacement Cloud Chart Planet carrier is the key part in the planetary gearbox. Hence its property has big influence on the transmission stability, the analysis and optimization of the planet carrier is important in design stage. Rolling machine is subject to heavy shock load, which imposes stricter requirement upon the planet carrier s design. The stability of planet carrier is guaranteed by means of stress analysis, fatigue analysis, stiffness analysis and dynamic simulation.

FEA of Housing Stress Cloud Chart Displacement Cloud Chart

41 FEA of Housing Stress Cloud Chart Displacement Cloud Chart Housing Optimization Optimized housing is endowed with sound stability and great precision. The proven design completely eliminates leakage and mitigates vibration. Considering of suspension installation and heavy shock load, it is advisable to carry out mechanical analysis and dynamic analysis of the housing.

42 FEA of Gearbox

43 Meshing Line

44 Simulation of Tooth Profile

45 Engagement Condition Approaching Single Tooth Meshing Recessing Closewise Closewise Closewise

46 Calculation of Profile Modification Tooth Lead Modification Teeth Bendness Y Distortion δ Before Load After Load Teeth Contact Situation After gear take force

47 BOPM s Gear Manufacturer is certified with ISO9001 and API Q1 Certification. Our comprehensive and strict quality management system ensures our gear products maintain its leading quality position in the industry. 2015/11/5

THE ART OF PERFORMANCE GEARING POWERED BY EXPERIENCE

THE ART OF PERFORMANCE GEARING POWERED BY EXPERIENCE ART IN MESH WITH SCIENCE... Cut Harden Milwaukee Gear manufactures custom steel gears, pinions and assemblies for OEM market leaders that require case