YONGKWANG FLEXIBLE IND. CO., LTD.
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1 YONGKWANG FLEXIBLE IND. CO., LTD.
2 Content 1. Company Introduction 2. Company History 3. General Information 4. Organization 5. HSE Performance Statistics 6. Quality Assurance 7. Certificates 8. Patents 9. Main Products 10. Application 11. Manufacturing Equipments 12. Main Customers 13. Major Experience List 14. Our Products
3 1. Company Introduction Since YONGKWANG was established in 1977, in Incheon, Korea as a manufacturer of Expansion Joint AND Flexible Tubes for the markets, our MISSION has been to satisfy our customers needs using the latest technology and materials available. As a leader in the development, design and manufacture of new and innovative products for these markets today, our Sales, Customer Service, Product Development and Manufacturing staff have many years of experience, and are trained to insure that the products offered by YONGKWANG will meet your needs at a fair and competitive price and are delivered in a timely manner. Our skilled staff specializes in pipe motion technology with extensive background in the production of expansion joints, compensators and flexible tubes which enables us to engineer efficient systems to meet customers' specialized needs. At YONGKWANG, we understand very well that our future is dependent on our ability to satisfy our customers requirements and add value to their process through the reliability, consistency and innovation offered by the expansion joints we supply. We want to be your primary source for all of these expansion joints that are manufactured in the world. YONGKWANG continues to stand for what is best in the Expansion Joint field and the continued success of our company has and will be reliant on our great care in generating products of the highest possible quality.
4 2. Company History Aug Established Yongkwang Flexible Hose as a manufacturers of the Expansion Joints and Flexible Joints Dec Won Korea Standard Marks May 1986 Approved by POSCO(Pohang Iron and Steel Co., Ltd.) Jan Approved by Korean Register of Shipping(KR) Aug Approved by KEPCO(Korea Electric Power Company) Dec Approved by KEPCO for Nuclear Power Plant Nov Won 100 PPM(Parts per Million) Quality Certification Jul Won ISO 9001 Certificate (BS EN ISO 9001/ KSA 9001) Feb Won AS/ NZS ISO 9001:2000 Quality System Certification Nov Award of Million Dollars Export Trophy Feb Won AS/NZS ISO 14001:2004 Environment Management System Certification Feb Approved by TAKREER in UAE(No ) Nov Approved by SABIC in Saudi Arabia Apr Certified for ASME U, S by ASME
5 3. General Information Address: 96B-16L, NAMDONG INDUSTRIAL AREA, , GOJAN-DONG, NAMDONG-GU, INCHON, KOREA TEL: / FAX: / Home Page: Date of Establishment: AUG. 10, 1977 Equity Capital: US$500,000 Annual Sales Volume 2011: US$7,838, : US$6,246, : US$7,107,000 Plant Area: Total 4,000 m2 (Indoor: 2,000m2, Outdoor: 2,000 m2) Personnel: Total: 45 - Management: 12 - Engineer: 15 - Technician: 18
6 4. Organization C.E.O Marketing Quality Control Research & Design Production Administration Overseas Marketing Domestic Marketing Supervision After Service Quality Control In-Process Inspection Receiving Inspection Laboratory Development of New Expansion Joint Development Of Process. Expansion Joints Design Machining Forming Welding Assembling Procurement General Affairs Quality Assurance
7 5. HSE Performance Statistics Overview of Accidents (2009~2011) Classification Number of Injuries Injuries Rate Number of Worker Number of Injuries Injuries Rate Number of Worker Number s of Injuries Injuries Rate Number of Worker Direct/ Management Sub-Vendor % Type of Injuries (2009~2011) Sub-Vendor, 2009, 1 accident: Compression
8 6. Quality Assurance C.E.O Quality Assurance Technical research Quality Inspection QA Laboratory R & D In-Process Inspection Final Inspection Establishment of Quality System Customer Quality Requirement Review Internal Quality Audit Chemical analysis by Vendors Mechanical test. Development of New Technology Development Of Process. Inspection - Shape - Dimension - Process Inspection - Shape -Dimension - Hardness - NDE - Hyd. Test - Leak Test -Vacuum Test
9 7. Certificates(ISO 9001 & ISO 14001)
10 7. Certificates(ASME U & S Stamp
11 8. Patents No. Description Registered Date Registered No. 1 Sealing Device of Hood Pre-setting and Installation Method for Bellows Cover Special Expansion Joints in the Ground Structure for Inlet and Exhaust Pipe Exhaust Pipe for Combustion Chamber Inlet and Exhaust Pipe for Combustion Chamber Filter Cover Structure for Hood Exhaust Pipe connection Structure of Boiler
12 9. Main Products Metallic Expansion Joints - Rectangular Type Expansion Joints for Exhaust Gas of Power Plant - Free Type Expansion Joints
13 9. Main Products Metallic Expansion Joints - Pressure Balance Type Expansion Joints - Hinge Type Expansion Joints - Control Ring Type Expansion Joints - Gimbal Type Expansion Joints
14 9. Main Products Non-Metallic Expansion Joints for Power Plant Flexible Joints/ Tubes/ Hoses Rubber Expansion Joints - Cooling Water - Sea Water
15 10. Application
16 11. Manufacturing Equipments Machining Equipment - Milling Machine, Lathe, Drilling Machine - Power Press/ Hydraulic Press(Max. 800 ton) - Auto Hydraulic Bellows Forming Machine - Rolled Bellows Forming Machine(Max. 6,000 mmdia) Cutting Equipment - Shearing Machine/ Automatic Cutting Machine Welding Equipment - ARC/ CO2/ TIG/ SPOT Welding Machine - Automatic TIG Welding Machine Overhead Crane & Gantry Overhead Crane Testing Equipment - Universal Testing Machine - Rockwell Hardness Tester - Pressure/ Vacuum Test Machine
17 12. Main Customers KOREA HYDRO & NUCLEAR POWER CO., LTD. DAEWOO ENGINEERING COMPANY SK ENGINEERING & CONSTRUCTION CO., LTD. DAELIM INDUSTRIAL COMPANY LIMITED
18 13. Major Experience List NO. CUSTOMER PROJECT NAME TYPE DATE REMARK 1 Doosan Heavy Ind. Co., Ltd. QURAYYAH CCPP PROJECT Metallic SEC 2 Seentec Co., Ltd. CEBU COAL FIRED POWER PLANT Metallic BHI Co., Ltd. GwangYang By PRODUCT GAS CCPP Non-Metallic Doosan Heavy Ind. Co., Ltd. Angamos & Campiche Metallic #1, #2 240MW x 2Unit 5 Daelim Industrial Co., Ltd. SAUDI KAYAN HDPE Metallic SABIC 6 Doosan Heavy Ind. Co., Ltd. Brazil Metallic Doosan Heavy Ind. Co., Ltd. Cirebon Non-Metallic MW x 1Unit 8 Doosan Heavy Ind. Co., Ltd. SPAIN SABON HRSG Metallic Doosan Heavy Ind. Co., Ltd. Taweelah A10 HRSG Non-Metallic #1, #2,#3 1120MW x 3Unit 10 Daelim Industrial Co., Ltd. Gun-San Thermal Power Plant Flexible
19 13. Major Experience List NO. CUSTOMER PROJECT NAME TYPE DATE REMARK 11 Doosan Heavy Ind. Co., Ltd. E-mal HRSG Metallic Doosan Heavy Ind. Co., Ltd. Seraya HRSG Metallic Daelim Industrial Co., Ltd. Boryeong Thermal Power Plant /FGD Non-Metallic Doosan Heavy Ind. Co., Ltd. Amman East Metallic #1, #2 1400MW x 2Unit #1, #2 756MW x 2Unit #1, #2 500MW x 2Unit #1, #2 480MW x 2Unit 15 Doosan Heavy Ind.Co.,Ltd. Helon/Montoria Metallic Doosan Heavy Ind.Co.,Ltd. Lales HRSG Metallic Doosan Heavy Ind.Co.,Ltd. Taweelah A10 HRSG Non-Metallic MW x 1Unit #1, #2 800MW x 2Unit #1, #2,#3 1120MW x 3Unit 18 Hanwha E&C Gun-Jang Steam Supply And Power Flexible Korea Hydro & Nuclear Power Co., Ltd. YoungGwang Nuclear Power Plant Metallic Doosan Heavy Ind. Co., Ltd. Bangpakong HRSG Metallic
20 13. Major Experience List NO. CUSTOMER PROJECT NAME TYPE DATE REMARK 21 Korea South Power Co., Ltd. Sin-Incheon Combined Cycle Metallic Korea South Power Co., Ltd. Hadong Thermal Power Plant Non-Metallic HRSG#9~16 150MW x 8Unit #7, #8 500MW x 2Unit 23 STX Engine Co., Ltd. Banwol Steam Supply Rubber Doosan Heavy Industries Co., Ltd. Zawia Extension HRSG Metallic Doosan Heavy Industries Co., Ltd. Castellon IV HRSG Metallic Korea South Power Co., Ltd./ Deawoo Hadong Thermal Power Plant /NOX Non-Metallic #1~#6 500MW x 6Unit 27 SungChang Machinery Co., Ltd. Tae-Ahn Thermal Power Plant Non-Metallic Korea West Power Co., Ltd. Tae-Ahn Thermal Power Plant Metallic Korea East Power Co., Ltd. Dang-Jin Thermal Power Plant Metallic Korea Midland Power Co., Ltd. Incheon Thermal Power Plant Metallic #3, #4 250MW x 2Unit
21 13. Major Experience List NO. CUSTOMER PROJECT NAME TYPE DATE REMARK 31 Korea South Power Co., Ltd. Hadong Thermal Power Plant Rubber #3, #4 250MW x 2Unit 32 Hyundai E&C/Kangwon Boiler Zawia CCPP Metallic Doosan Heavy Industries Co., Ltd. Zawing HRSG Casing Metallic Korea South Power Co., Ltd. Nam JeJu Thermal Power Plant Metallic MW x 1Unit 35 Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic Doosan Heavy Industries Co., Ltd. Jebel Ali Unit 1 HRSG Metallic #1, #2 690MW x 2Unit 38 Doosan Heavy Industries Co., Ltd. Hagit Unit 2 Hrsg Metallic Korea South-East Power Co., Ltd. E.P Water Washing System Metallic Doosan Heavy Industries Co., Ltd. HAIFA Unit 4 HRSG Metallic IEC
22 14. Our Products
23 14. Our Products
24 14. Our Products
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