One Dream to One World PROFESSIONAL TRANSMISSION PARTS COMPANY

Transcription

1 One Dream to One World PROFESSIONAL TRANSMISSION PARTS COMPANY

2 CEO Message 0 We will grow to become one of the top businesses contributing to the world. Achieve Total Sales of Trillion Won Since OTO's foundation, we have achieved OTO employees are autonomously managed and produce top-quality automotive parts with passionate and pride and thereby contribute to safe driving for humanity. Be One of Global Top 0 Auto Parts Suppliers Enriched Society Top-Quality Products VISION 00 management philosophy exceptional growth based on autonomous management. This gives me great pride since we achieved this thanks to the self-driven passion, communication and trust of our employees and executives. I believe that our flexible and rational management culture will allow our autonomous management to continuously and invariably grow in any external environment. Along with OTO's fundamentally information-based autonomous management, the happiness and Going Global One Dream to One World Satisfied Customers development of our employees achieve the safety and satisfaction of our customers. Furthermore, we are devoted to the goal of Endless Technical Innovation Happy Employees passing down a cleaner and more developed future to the next generation through environment-friendly technical development and innovations in quality. We hope that you will continue to keep watch over and support our endless challenge to grow into a global automotive parts company. Contents Sun-hyeon Kim 0 CEO Message CEO 0 Company Profile 0 Product Manufacturing Process Corporate History

3 CEO Message 0 VISION 00 We will grow to become one of the top businesses contributing to the world. OTO employees are autonomously managed and produce top-quality automotive parts with passionate and pride and thereby contribute to safe driving for humanity. Going Global Achieve Total Sales of Trillion Won Be One of Global Top 0 Auto Parts Suppliers Enriched Society Endless Technical Innovation One Dream to One World Top-Quality Products Happy Employees management philosophy Satisfied Customers Since OTO's foundation, we have achieved exceptional growth based on autonomous management. This gives me great pride since we achieved this thanks to the self-driven passion, communication and trust of our employees and executives. I believe that our flexible and rational management culture will allow our autonomous management to continuously and invariably grow in any external environment. Along with OTO's fundamentally information-based autonomous management, the happiness and development of our employees achieve the safety and satisfaction of our customers. Furthermore, we are devoted to the goal of passing down a cleaner and more developed future to the next generation through environment-friendly technical development and innovations in quality. We hope that you will continue to keep watch over and support our endless challenge to grow into a global automotive parts company. Contents 0 CEO Message 0 Company Profile 0 Product Manufacturing Process Corporate History Sun-hyeon Kim CEO

4 COMPANY PROFILE 0 0 An expert automotive powertrain parts manufacturer Since its foundation in 998, OTO has developed into the top automotive powertrain parts manufacturer in South driven by challenge, quality and customer trust Taking more than years of supplying transmission parts to the Hyundai Motor Company and Kia Motors, OTO has Korea through continuous and self-driven technical innovation with "autonomous management" at its basis. During received top scores in assessments for both level of quality and timely payment. OTO is a transmission parts expert the leap to become a top global business. which, through continuous R&D and investment, has a yearly production scale of million units (. million for completed vehicles), and can fully produce any core transmission part with its full assembly line, including manual, automatic and continuously variable transmissions and DCT. OTO INDUSTRY NEOOTO OTOVINA OTO ROBOT Main Products: Main Products: Main Products: Main Products: Piston Clutch, Output Shaft, T/F Drive Gear, Helical Gear(Pinion Gear, T/F Gear, Diff Gear, Gear Speed, Gear Clutch, OTR6, OTR0, Controller, Pendant Speed Gear, Clutch Gear Output Shaft), Ring Gear(Annulus Gear) Gear Differential Drive Assembly(Differential Assembly, Production Capacity: 0,000,000 units/year(6,00,000 cars/year) Production Capacity: T/F Assembly) 9,000,000units/year(,00,000 cars/year) Hyundai Motors, Kia Motors, Client: Hyundai Powertech A vertical articulated robot 6,000,000 units/year(,080,000 cars/year) Production Capacity: Client: Production Type: Maximum speed: Client: Swivel: 9 /s Lower Arm: 9 /s Hyundai Motor Manufacturing Czech Uper Arm: 0 /s Wrist Roll: 9 /s Hyundai Motor Manufacturing India Bend: /s Wrist Twist: 70 /s Hyundai Motors, Kia Motors, Hyundai Powertech Piston Output Shaft Input Drive (8) Annulus Assembly Pinion Gear Output Shaft Annulus Gear Differential Assembly Gear Speed Gear-Clutch Gear-Differential Drive OTR6 OTR0 Controller Pendant

5 Automatic Transmission Parts Dual-Clutch Transmission Parts CARRIER PLATE-PL, FRT/CUP-PL, RR Annual Volume: 80,000 set Customer Hyundai/Kia Motors Customer Hyundai/Kia Motors SHAFT SHAFT-OUTPUT st Annual Volume: 00,000 set GEAR-PINION FRT/MID/RR Annual Volume:,000,000 pcs SHAFT SHAFT-INPUT nd Annual Volume: 00,000 set GEAR-ANNULUS FRT/MID/RR Annual Volume: 0,000 set SHAFT SHAFT-OUTPUT nd Annual Volume: 00,000 set PISTON U/D, O/D, R Annual Volume:,000,000 set CLUTCH GEAR-CLUTCH st Annual Volume: 00,000 set GEAR TRANSFER GEAR DRIVE/DRIVEN Annual Volume: 00,000 set FANAL GEAR SHAFT OUTPUT/ DIFFERENTIAL DRIVE GEAR Annual Volume: 0,000 set DIFFERENTIAL GEAR ASSEMBLY DIFFERENTIAL SUB ASSEMBLY Annual Volume: 600,000 set GEAR TRANSFER GEAR DRIVE/DRIVEN Annual Volume: 00,000 set GEAR-SPEED GEAR-INPUT/OUTPUT Annual Volume: 00,000 set

6 Continuously Variable Transmission Parts Customer Hyundai/Kia Motors Manual Transmission Parts PULLEY SHEAVE-PRIMARY FIXED Annual Volume: 00,000 set GEAR-REVERSE GEAR-RVS IDLER Annual Volume : 00,000 pcs Customer Hyundai/Kia Motors SHAFT SHAFT-OUTPUT Annual Volume: 00,000 set CLUTCH GEAR-CLUTCH ~6TH Annual Volume:,00,000 pcs CARRIER SHAFT-PLANET CARRIER, FRT Annual Volume: 00,000 set GEAR-SPEED GEAR-INPUT/OUTPUT Annual Volume:,00,000 pcs PULLEY SHEAVE-SECONDARY FIXED Annual Volume: 00,000 set PISTON PISTON SECONDARY Annual Volume: 00,000 set PULLEY SHEAVE-PRIMARY MOVABLE Annual Volume: 00,000 set SHAFT SHAFT-OUTPUT st/nd Annual Volume: 00,000 pcs GEAR-SPEED GEAR-SPEED OUTPUT Annual Volume : 00,000 pcs

7 PRODUCT MANUFACTURING PROCESS As the most important materials-handling aspect of the automotive industry, we are equipped with our own forging facilities as well as a system in which our top design technicians use a variety of design and analysis tools to design and produce competitive forged products. Material composition, hardness, micro structure and metal flow are inspected regularly, and we are equipped with quality inspection systems which have earned the trust of our customers. 0 Forging We have built assembly lines capable of creating everything from pinion gears to differential drive gears, and possess autonomous heat treatment and production lines for gear shaving and grinding. All of our production lines are automated and use an SPC system to ensure perfect quality control. 0 Gear TYPE TYPE PROCESS FLOW. Material. Cutting. Heating 6. Final Inspection. Trimming. Forging PROCESS FLOW. Hobbing. Shaving. Heat Treatment. In/Out Face Grinding 6. Gear Inspection 6 6. Gear Grinding

8 PRODUCT MANUFACTURING PROCESS 0 0 Differential Gear Assembly We possess flawless inspection and error-proof systems for each individual process, as well as guaranteeing perfect quality with comprehensive backlash & air leak tests. TYPE PROCESS FLOW 7. Lot Marking 6 Piston TYPE. Incoming Inspection In our automated machining lines, products are mass-produced which satisfy both quality and price competitiveness, and in between each process we perform quality control tests using a computer-aided inspection system. In order to guarantee cleanliness, all transmission parts pass through a high-pressure washing process. We are also equipped with a comprehensive final inspection system which uses a vision inspection machine to visually check the product and its dimensions. 0. Sub Assembly PROCESS FLOW. Main Assembly. Backlash & Air Leak Test. Turning. Automatic Inspection 7. Quality Monitoring 7. Robot Deburring. Inspection 6. Rust preventative 6. Cleaning. Vision Inspection

9 PRODUCT MANUFACTURING PROCESS 0 We have automated our machines by having rolling and machining integrated into one production line and installed an automatic measuring machine on the production line in which around 0 dimensions are inspected and records are managed to form a perfect quality inspection system. 0 Shaft 06 Heat Treatment TYPE TYPE PROCESS FLOW. Machining PROCESS FLOW. Input. Rolling of Rod We possess four continuous furnaces and a common production line which are optimized for the carburizing heat treatment of automotive transsmission gear products. The process inspection for each heat treatment lot is monitored by skilled inspectors who use a metallographic microscope and various hardness testers. With our state-ofthe-art equipment and accumulated experience, we are constantly striving to satisfy our customers' demands and to perform consistent quality inspections.. Carburizing/Diffusion/Quenching. Automatic Inspection. Shot peening. Automatic Unloading. Quality Monitoring. Inspection. Washing & Tempering. Shot blasting

10 PRODUCT MANUFACTURING PROCESS Inspection Equipments & Tool management HIPIS(High-technology Integrated Powertrain Inspecion System) Final Inspectation In Line Inspectation Quality Management SPC Web/DB Server SPC Network 6 HIPIS Customer At OTO, our management policies are centered on quality as our top priority. Our in-process inspection and measurement facilities are equipped with a variety of cutting edge precision measurement equipment. We monitor all inspection results from incoming, in-process and final inspections using SPC and QMS systems, and by forming a network between OTO, our partners and our clients, we are able to provide real-time product quality information. 8 9 Coordinate Measurement Machine Electronic Endoscope Surface Roughness & Contour Tester Two-Dimensional Measurer Spark Emission Spectrometer 6 Helical Gear Tester 7 Vision Inspection Machine 8 Shaving Cutter Grinder 9 Hobbing Cutter Grinder 0 Tools Storage 7 0

11 6 COPORATE HISTORY Global Network Our future lies in becoming a top global business, while our past is filled with a dream and sweat from hard work. New Take-Off : 00~Present Period of Growth : 00~ Certified as Professional Enterprise for 006. Certificate of Management Innovation of Parts and Materials medium and small business company 0 Certified as MAIN-BIZ OHSAS 800 : 007 Certification business companies] 07 ISO00;00 Certification Selected as a leading export company 0 Certificate of Origin System was [KOTRA] introduced 08 Production Information System 0. Statistical Process Control System (SPC SYSTEM) was introduced 0 Selected as a parts, materials 07 ISO/TS 699 : 009 Certification specialized company [Ministry of 0. ERP/POP SYSTEM upgrade(bos infocom) Acquisiton of Doosan Mechatech ISO 00; 00 / KSA 00; 00 Robot Division Certification 07 Best women entrepreneurs Enterprise Resource Planning system Industrial Award 0 NEOOTO CO., LTD was established ISO/TS 699; 00 Certification [Tne Bureau for medium and small (POP SYSTEM) was introduced Commerce, Industry and Energy] (ERP SYSTEM) was introduced 00. Gyeongbook medium and small business company Excellence Award 07 Daegu Regional Minister of Labor Award President Award on Business Women s Day Our Beginnings : 998~ JASE CO., LTD R&D Center was open Period of Growth : 007~ IT(groupware, knowledge management) was introduced and computerized OTO CO., LTD Yesan factory Development Council was established OTO CO., LTD Yesan factory was established The name of the company was changed to OTO CO., LTD 007. Czech and India Logistics companies was established JASE VINA CO., LTD was established (Vietnam local company) 08 Korean innovation company grand prix Award in automotive parts manufacturing sector The Prime Minister s medium and small business company Awards 09 ISO00; 996/KSA 00;00 Certification JASE CO., LTD Development Council was established 00. QS9000; 998 certification 0 Moving to expanded JASE CO., LTD Geongju factory JASE CO., LTD Yeongcheon factory was open 0 JASE CO., LTD was established Head Office 0, Oyangsusan bldg., 9, Sejong-daero -gil, Jung-gu, Seoul, Korea Tel ~ Fax OTOVINA Co., LTD Nhon Trach Industrial Zone, Dongnai Province, Vietnam Tel Fax OTO Industry Co., LTD 60, Sinpyeonggongdan-gil, Geoncheon-eup, Gyeongju-si, Gyeongsangbuk-do, Korea Tel Fax Logistcs Company in India Plot No., Royal Garden, Goparasanallur Village, Kattupakkam, Chennai Tel C.P NEO OTO Co., LTD -, Du-ri, Sapgyo-eup Chungnam, Koreaa Tel Fax Logistcs Company in Czech OTO CZECH, s.r.o. Beskydská Frýdek-Místek Tel C.P

12 One Dream to One World Head Office 0, Oyangsusan bldg., 9, Sejong-daero -gil, Jung-gu, Seoul, Korea Tel ~ Fax