Hitachi Tool Engineering Europe GmbH. No

Size: px

Start display at page:

Download "Hitachi Tool Engineering Europe GmbH. No"

Norman Hampton
5 years ago
Views:

1 Hitachi Tool Engineering Europe GmbH No

Inexable illing Too AS The new AS/AHU ini has 2 kins

for 90 cutting JDT Schneiplatte für 90 Bearbeitungen

Anwenung: JDT Schneiplatte Example / Beispiel: ol

7223 achine: HSK63A OH = 30 mm, Dry Soli Carbie En

05 mm/tooth V f = 560 mm/min a p x a e = 0.

2 Inexable illing Too AS The new AS/AHU ini has 2 kins of insert shapes an applications: JDT type insert for 90 cutting JDT Schneiplatte für 90 Bearbeitungen JDT type insert for 90 cutting JDT Schneiplatte für 90 Bearbeitungen Conventional AS+JDT Example / Beispiel: aterial: Cutting conitions: V c = 200 m/min, f z = 0.05 mm/tooth, a p x a e = 5 x 0.3 mm, OH = 25 mm, Dry Application: JDT type insert Anwenung: JDT Schneiplatte Example / Beispiel: ol parts aterial: achine: HSK63A OH = 30 mm, Dry Soli Carbie En ill (Ø 10; 2 Flutes) V c = 180 m/min, f z = 0.05 mm/tooth V f = 560 mm/min a p x a e = 0.5 mm AS: Ø 10; 2 Flutes JDT070204R (JX1020) V c = 180 m/min, f z = 0.05 mm/tooth V f = 560 mm/min a p = 0.5 mm Tool life = 3 h 2

neuen AS/AHU ini: EDT type insert for high fee

EDT Stanar type insert T ow cutting force type

1213 Cutting conitions: V c = 100 m/min, f z =

3 x 6 mm, Dry 951N 706N Application: EDT type

En ill (Ø 12; 2 Flutes) V c = 60 m/min, f z = 0.

3 Inexable illing Too Die 2 verschieenen Schneiplatten-Formen un Anwenungsbereiche es neuen AS/AHU ini: EDT type insert for high fee cutting EDT Schneiplatte für hohe Vorschübe EDT type insert for high fee cutting EDT Schneiplatte für hohe Vorschübe Conventional AS EDT Stanar type insert T ow cutting force type insert Clearance Example / Beispiel: aterial: Cutting conitions: V c = 100 m/min, f z = 0.8 mm/tooth, a p x a e = 0.3 x 6 mm, Dry 951N 706N Application: EDT type insert Anwenung: EDT Schneiplatte Example / Beispiel: ol parts aterial: achine: HSK63A OH = 85 mm, Dry Soli Carbie En ill (Ø 12; 2 Flutes) V c = 60 m/min, f z = 0.06 mm/tooth V f = 200 mm/min a p x a e = 0.5 x 8.4 mm Q = 0.8 cm 3 /min AS: Ø 12; 3 Flutes EDT070220R-T(JX1020) V c = 160 m/min, f z = 0.8 mm/tooth V f = 10,188 mm/min a p = 0.5 x 8.4 mm Q = 25.7 cm 3 /min 3

4 Inexable illing Too AS Shank Type (Short / ong) Q max High Efficient Jet Air Hole Roughing Semi-Finishing Finishing HRC 45 (50) No. of Teeth 1 ~ 5 Stanar type ØD Ø1 lb Unercut type ØD Ø1 lb Tolerance ØD: aximum torque on screw: -0.1 / Nm Short ong Shank Type ID Coe Item Coe Flutes ØD lb Ø 1 Shape Inserts FH116 AS-0708S10R FH117 AS-0710S10R Stanar type FH118 AS-0712S12R FH119 AS-0714S12R Unercut type FH120 AS-0716S16R Stanar type JDT0702..R FH121 AS-0717S16R Unercut type EDT070220R (-T) FH122 AS-0720S20R Stanar type FH123 AS-0721S20R Unercut type FH124 AS-0716S16R FH125 AS-0720S20R Stanar type AS oular Q max High Efficient Jet Air Hole Roughing Semi-Finishing Finishing HRC 45 (50) No. of Teeth 1 ~ 8 C (E=Wrench size) ØD Ø 1 Ø 2 H A B Ø with Airhole Tolerance ØD: aximum torque on screw: -0.1 / Nm Without Airhole With Airhole oular Type ID Coe Item Coe Flutes ØD H Ø 1 Ø 2 A B C E Inserts FH126 AS-0708R FH127 AS-0710R FH128 AS-0712R FH129 AS-0716R FH130 AS-0720R FH135 AS-0725R FH136 AS-0732R JDT0702..R EDT070220R (-T) 4

Inexable illing Too AS Carbie Shanks for oular il 1 1 n n A Type C Type 1 n n2 B Type Without Airhole With Airhole Carbie Shank ID Coe Item Coe D 2 1 n n 2 Type Cutter boy FH137 ASC10-6.

5 Inexable illing Too AS Carbie Shanks for oular il 1 1 n n A Type C Type 1 n n2 B Type Without Airhole With Airhole Carbie Shank ID Coe Item Coe D 2 1 n n 2 Type Cutter boy FH137 ASC A Ø8, Ø10 FH138 ASC FH139 ASC Ø12 FH140 ASC B FH141 ASC Ø16 FH142 ASC FH143 ASC FH144 ASC Ø20 FH145 ASC FH146 ASC C Ø25 FH147 ASC FH148 ASC Ø32 SUPER ock milling chucks or shrink-fit holers can be use. SUPER ock Aufnahmen oer Schrumpffutter können verwenet weren. AS Steel Shanks for oular il 1 D Type E Type n 1 1 F Type n n2 G Type n Without Airhole With Airhole Steel Shank ID Coe Item Coe D 2 1 n n 2 Type Cutter boy FH131 AS D Ø FH132 AS E Ø12 FH133 AS F Ø16 FH134 AS G Ø20 SUPER ock milling chucks can be use. SUPER ock Aufnahmen können verwenet weren. For further information about oular Chucks please see our brochure Inexable oular Series No. 328 Weitere Informationen über oulare Werkzeugaufnahmen finen Sie in unserem Prospekt Inexable oular Series No. 328 HSK 63 D DIN HSK SK 40 D DIN

6 B Inexable illing Too INSERTS AS/AHU ini JDT R JDT R DC Coate R R B A T A T Insert with 5 mm fl ute length for shouler cutting (a p max = 5.0 mm) Insert with 5 mm fl ute length for shouler cutting (a p max = 5.0 mm) Tolerance Grae Size Corner-R ID Coe Item Coe Class JP4020 J4060 JX1020 PTH30E SD5010 A B R T WF665 JDT070202R WF666 JDT070202R WF671 JDT070202R WF667 JDT070204R WF668 JDT070204R WF672 JDT070204R WF669 JDT070208R WF670 JDT070208R WF673 JDT070208R WF689 JDT070202R 0.2 WF690 JDT070202R WF691 JDT070204R 0.4 WF692 JDT070204R WF693 JDT070208R 0.8 WF694 JDT070208R JP4020 J4060 JX1020 PTH30E SD5010 JP Coating J Coating PVD Coating / Dry Cutting TH Coating DC Coating 6

breaker type R R B B A T A T Insert with 2.

cutting (a p max = 0.3 mm) Insert with 2.

3 mm) Tolerance Grae Size Shape ID Coe Item

J4060 J Coating JX1020 PVD Coating / Dry

5 Stanar type ow-force type AS/AHU ini Insert

Interrupt achining situation J4060 PTH30E

PTH30E JP4020 JX1020 achining situation J4060

7 Inexable illing Too INSERTS AS/AHU ini EDT070220R - T Stanar Type EDT070220R ow-force breaker type R R B B A T A T Insert with 2.0 mm corner R for low-epth, high-fee-rate cutting (a p max = 0.3 mm) Insert with 2.0 mm corner R for low-epth, high-fee-rate cutting (a p max = 0.3 mm) Tolerance Grae Size Shape ID Coe Item Coe Class JP4020 J4060 JX1020 A B R T WF663 EDT070220R ow-force type WF664 EDT070220R-T Stanar type WF709 EDT070220R-T WF710 EDT070220R-T WF711 EDT070220R WF712 EDT070220R JP4020 JP Coating J4060 J Coating JX1020 PVD Coating / Dry Cutting Stanar type ow-force type AS/AHU ini Insert grae target material il steel ~ Harene steel Interrupt achining situation J4060 PTH30E JP4020 JX1020 Continuous Interrupt Work Harness (HRC) Cast iron Interrupt Stainless Aluminium achining situation J4060 PTH30E JP4020 JX1020 achining situation J4060 JP4020 SD5010 Continuous Soft Har Continuous Soft Har Parts Clamp Screw Wrench ID-Coe Item-Coe ID-Coe Item-Coe ET ET T6 7

8 Inexable illing Too JDT Recommene Cutting Conitions Empfohlene Schnittwerte Following values are recommene in stable situation. Please ajust V c, f z & a p as necessary. HSK40 HSK63 HSK50 Work piece material I II III IV V VI VII il steel <200HB Carbon-Steel Alloy-Steel <30HRC Alloy-Steel Tool-Steel 30~40HRC Harene steel 40~50HRC Stainless steel (wet conition)* Cast-Iron GG EN-GJ Cast-Iron GGG EN-GJS EN-JS Recommen grae & Target harness (HRC) Emuion ist Air Parameter Ø8 (Z1) Ø 12 (Z3) Ø 16 (Z4) Ø 20 (Z5) Ø 25 (Z6) Ø 32 (Z8) Ø10 (Z2) Ø12 (Z3) Ø16 (Z4) Ø20 (Z5) Ø25 (Z6) Ø32 (Z8) Ø 8 (Z1) Ø 10 (Z2) Ø 12 (Z3) Ø 16 (Z4) Ø 20 (Z5) Ø 25 (Z6) Ø 32 (Z8) Sie miling Sie miling Sie miling Sie miling Sie miling Sie miling Sie miling V c m/min PTH30E n min J4060 f z mm/t V f mm/min Q cm 3 /min V c m/min PTH30E n min J4060 f z mm/t V f mm/min Q cm 3 /min V c m/min JP4020 n min JX1020 f z mm/t V f mm/min Q cm 3 /min V c m/min JP4020 n min f z mm/t V f mm/min Q cm 3 /min V c m/min J4060 n min JP4020 f z mm/t V f mm/min Q cm 3 /min V c m/min J4060 n min PTH30E f z mm/t V f mm/min Q cm 3 /min V c m/min JP4020 n min JX1020 f z mm/t V f mm/min Q cm 3 /min *Comments: We recommen to increase Vc 30% more in ry conition 8

9 Inexable illing Too JDT Recommene Cutting Conitions Empfohlene Schnittwerte Following values are recommene in stable situation. Please ajust V c, f z & a p as necessary. HSK40 HSK63 HSK50 Work piece material VIII Titanium IX X Inconel Heat resistant alloy Aluminium (Wet conition) Cast Aluminium (Wet conition) Pure Copper (Wet conition) Recommen grae & Target harness (HRC) Emuion ist Air Parameter Ø8 (Z1) Ø 12 (Z3) Ø 16 (Z4) Ø 20 (Z5) Ø 25 (Z6) Ø 32 (Z8) Ø10 (Z2) Ø12 (Z3) Ø16 (Z4) Ø20 (Z5) Ø25 (Z6) Ø32 (Z8) Ø 8 (Z1) Ø 10 (Z2) Ø 12 (Z3) Ø 16 (Z4) Ø 20 (Z5) Ø 25 (Z6) Ø 32 (Z8) Sie miling Sie miling Sie miling Sie miling Sie miling Sie miling Sie miling V c m/min JP4020 n min f z mm/t V f mm/min Q cm 3 /min V c m/min JP4020 n min f z mm/t V f mm/min Q cm 3 /min V c m/min SD5010 n min f z mm/t V f mm/min a e mm Q cm 3 /min V c m/min SD5010 n min f z mm/t V f mm/min a e mm Q cm 3 /min V c m/min SD5010 n min f z mm/t V f mm/min a e mm Q cm 3 /min *Comments: We recommen to increase Vc 30% more in ry conition AS/AHU ini Recommene Cutting Conitions for JDT Inserts PEASE NOTE: The values in these tables are only recommene uner the following conitions: 1. The use of a machining centre an toolholer with highest precision, concentricity an rigiity 2. All components incluing machine an controller are of the latest technology REQUIRED Ramping with JDT-type inserts Ramping Angle Hole Ø Ramping Helical illing Insert Cutting ege Ø (mm) Ø 8 Ø 10 Ø 12 Ø 16 Ø 20 Ø 25 Ø 32 JDT Ramping Angle Helical illing / Hole Dia. (mm) 10 ~ ~ ~ ~ ~ ~ ~ The ramp angle shoul be set within the ranges liste above. Use at ramp angles of 1 is recommene. 2. For hole iameters outsie the ranges liste above, a pilot hole shoul be rille before milling. 1. Der Rampenfräswinkel sollte innerhalb er oben aufgelisteten Bereiche sein. Empfohlen wir ein Winkel von Für Bohrungen mit einem größeren Durchmesser a oben aufgeführt sollte vor em Helikalfräsen eine Startbohrung urchgeführt weren. 9

10 Inexable illing Too EDT Recommene Cutting Conitions Empfohlene Schnittwerte Following values are recommene in stable situation. Please ajust V c, f z & a p as necessary. Sie milling stanar ow cutting epth, high fee rate HSK40 HSK63 HSK50 Work piece material I II III IV V VI VII il steel <200HB Carbon-Steel Alloy-Steel <30HRC Alloy-Steel Tool-Steel 30~40HRC Harene steel 40~50HRC Stainless steel (wet conition)* Cast-Iron GG EN-GJ Cast-Iron GGG EN-GJS EN-JS VIII Titanium IX Inconel Heat resistant alloy Recommen grae & Target harness (HRC) Emuion ist Air Parameter Ø 8 (Z1) Ø 10 (Z2) Ø 12 (Z3) Ø 16 (Z4) Ø 20 (Z5) Ø 25 (Z6) Ø 32 (Z8) Sie miling Sie miling Sie miling Sie miling Sie miling Sie miling Sie miling V c m/min J4060 n min JX1020 f z mm/t V f mm/min a p mm Q cm 3 /min V c m/min J4060 n min JX1020 f z mm/t V f mm/min a p mm Q cm 3 /min V c m/min JP4020 n min JX1020 f z mm/t V f mm/min a p mm Q cm 3 /min V c m/min JP4020 n min JX1020 f z mm/t V f mm/min a p mm Q cm 3 /min V c m/min J4060 n min JP4020 f z mm/t V f mm/min a p mm Q cm 3 /min V c m/min J4060 n min JX1020 f z mm/t V f mm/min a p mm Q cm 3 /min V c m/min JP4020 n min JX1020 f z mm/t V f mm/min a p mm Q cm 3 /min V c m/min JP4020 n min f z mm/t Recommen: Sharp type (EDT070220R) V f mm/min a p mm Q cm 3 /min V c m/min JP4020 n min f z mm/t Recommen: Sharp type (EDT070220R) Ø8 (Z1) Ø 12 (Z3) Ø 16 (Z4) Ø 20 (Z5) Ø 25 (Z6) Ø 32 (Z8) Ø10 (Z2) Ø12 (Z3) Ø16 (Z4) Ø20 (Z5) Ø25 (Z6) Ø32 (Z8) V f mm/min a p mm Q cm 3 /min *Comments: We recommen to increase Vc 30% more in ry conition 10

Inexable illing Too AS/AHU ini Recommene Cutting Conitions for EDT Inserts PEASE NOTE: The values in these tables are only recommene uner the following conitions: 1.

11 Inexable illing Too AS/AHU ini Recommene Cutting Conitions for EDT Inserts PEASE NOTE: The values in these tables are only recommene uner the following conitions: 1. The use of a machining centre an toolholer with highest precision, concentricity an rigiity 2. All components incluing machine an controller are of the latest technology REQUIRED Ramping with EDT-type inserts Ramping Angle Hole Ø Ramping Helical illing Insert Cutting ege Ø (mm) Ø 8 Ø 10 Ø 12 Ø 16 Ø 20 Ø 25 Ø 32 EDT Ramping Angle Helical illing / Hole Dia. (mm) 10 ~ ~ ~ ~ ~ ~ ~ The ramp angle shoul be set within the ranges liste above. Use at ramp angles of 0.5 is recommene. 2. For hole iameters outsie the ranges liste above, a pilot hole shoul be rille before milling. 1. Der Rampenfräswinkel sollte innerhalb er oben aufgelisteten Bereiche sein. Empfohlen wir ein Winkel von 0,5. 2. Für Bohrungen mit einem größeren Durchmesser a oben aufgeführt sollte vor em Helikalfräsen eine Startbohrung urchgeführt weren. 11

Prouct Range Soli Carbie En il Inexable illing Too WHNSB Dril

GmbH Itterpark 12 40724 Hilen Germany Phone +49 (0) 21 03 24

12 Prouct Range Soli Carbie En il Inexable illing Too WHNSB Dril illing Chucks Distribute by: Hitachi Tool Engineering Europe GmbH Itterpark Hilen Germany Phone +49 (0) Fax +49 (0) e-ail Internet by Hitachi Tool Engineering Europe GmbH 3r Eition Printe in Germany HTT AS-5.0 BW-DS

Hitachi Tool Engineering Europe GmbH. No

Hitachi Tool Engineering Europe GmbH No. 324.2 Indexable illing Too S The new S/HU ini has 2 kinds of insert shapes and applications: JDT type insert for 90 cutting JDT Schneidplatte für 90 earbeitungen