PinzBOHR High Precision Boring Tools

Transcription

1 PinzBOHR High Precision Boring Tools What to expect from our boring tools. Our European mae boring tools have been proven worl wie to be among the best you can buy. Machinists love our boring tools because they are easy-to-setup, ea nuts accurate, an stan up to the toughest challenges. We're extremely confient that once you try our boring tools you will become a regular customer. Techniks Guarantees to either repair or replace the boring hea if the hea ever fails for any reason (even crashing the hea) for as long as you are purchasing an using our high performance inserts. Pinzbohr Moular Boring Tools Range:.314 to see page 184 UltraFINE finish heas MacroBOHR arge Hole Boring System Range: to " see page 217 see page 196 BohrSTAR Boring Kits View the vieo. see page 172 Built for Spee. All Techniks proucts are backe by our 100% satisfaction guarantee!

2 BohrSTAR High-Performance Kits.314" to 8.27" Techniks boring kits for either Triangular or Rhombic inserts Machinists rely on BohrSTAR kits for performance an ease-of-use (no spacers or complicate set-ups) without the expense of eicate boring tools. ifetime Guarantee on boring heas ial ajustable " increments Rhombic or triangular inserts BohrSTAR43 Kit, Range: 0.314" to 1.69" Part No. escription Page BohrSTAR43, triangular BohrSTAR43, rhombic 174 BohrSTAR100 Kit, Range: 0.314" to 3.94" Part No. escription Page BohrSTAR100, triangular BohrSTAR100, rhombic 176 BohrSTAR170 Kit, Range: 0.314" to 6.69" Part No. escription Page BohrSTAR170, triangular BohrSTAR170, rhombic 178 BohrSTAR210 Kit, Range: 0.314" to 8.27" Part No. escription Page BohrSTAR210, triangular BohrSTAR210, rhombic 180 Kit Setup Examples Range: from.314" to 8.27" Triangular kits inclue: 2 Pcs. TCMT 1.2_ 3 Pcs. TCMT 1.8_ 2 Pcs. TCMT 32.5_ Rhombic kits inclue: 1 Pc. EPMT 1.5_ BohrSTAR210 Kit BohrSTAR170 Kit BohrSTAR100 Kit BohrSTAR43 Kit 8.27" 6.69" 3.94" 1.69" Choose the kit for the hole size you nee 3 Pcs. CCMT 21.5_ 3 Pcs. CCMT 32.5_ Techniks Guarantees to either repair or replace the boring hea if the hea ever fails for any reason (even crashing the hea) for as long as you are purchasing an using our highperformance inserts " to 1.692" 1.496" to 2.322" 2.204" to 3.897" 3.267" to 5.118" 4.841" to 8.27" 172 Call or for a fast frienly quote. Fax:

3 BohrSTAR 43 Triangular Kit Range: to 1.692" 1 4 Kit Inclues Triangular Inserts: 2 Pcs. TCMT 1.21._ 3 Pcs. TCMT 1.81._ 3 TCMT 2 Kit Part No. escription Range BS-54-KIT-TC " 1.692" BohrSTAR kits are esigne for maximum performance an ease-of-use (no spacers or complicate set-ups). Our boring tools out perform all others when it comes to accuracy, rigiity, an repeatability. Our exclusive, moular coupling system features two, tapere locking screws that provie maximum rigiity between the boring hea an the toolholer to increase accuracy. All connections are easily mae using the tools provie. 54mm 1 BohrSTAR 43 Kit Inclues These Components Part No. escription ength BS W hea 2.560" 2.560" BS T01 6mm bar.984" BS T01 8mm bar 1.378" BS T02 10mm bar 1.772" BS T02 12mm bar 2.244" BS T02 16mm bar 2.874" H3 hex H5 hex H6 hex T6 torx T7 torx -.314" to 1.692" Kit Boring Bar & Insert Specifications Bore Range Part No. Boring Bar escription Min Max Insert Insert Screw Wrench BS T01.314" 1.181".984" TCMT 1.21._ BS T01.394" 1.260" 1.378" TCMT 1.21._ BS T02.512" 1.378" 1.772" TCMT _ BS T02.630" 1.496" 2.244" TCMT _ BS T02.787" 1.692" 2.874" TCMT _ We stan behin all our proucts with our 100% Satisfaction Guarantee 173

4 BohrSTAR 43 Rhombic Kit Range:.314 to 1.692" 1 4 Kit Inclues Rhombic Inserts: 1 Pc. EPMT 1.5_ 3 Pcs. CCMT 21.5_ Pc. CCMT 32.5_ CCMT 2 Kit Part No. escription Range BS-54-KIT-RC " 1.692" BohrSTAR kits are esigne for maximum performance an ease-of-use (no spacers or complicate set-ups). Our boring tools out perform all others when it comes to accuracy, rigiity, an repeatability. Our exclusive, moular coupling system features two, tapere locking screws that provie maximum rigiity between the boring hea an the toolholer to increase accuracy. All connections are easily mae using the tools provie. 54mm 1 BohrSTAR 43 Kit Inclues These Components Part No. escription ength BS W hea 2.560" 2.560" BS R02 6mm bar.984" BS R03 8mm bar 1.378" BS R03 10mm bar 1.772" BS R03 12mm bar 2.244" BS R04 16mm bar 2.874" H3 hex H5 hex H6 hex T8 torx T7 torx T15 torx -.314" to 1.692" Kit Boring Bar & Insert Specifications Bore Range Part No. escription Min Max Insert Insert Screw Wrench BS R02.314" 1.181".984" EPMT 1.53._ BS R03.394" 1.260" 1.378" CCMT 21.5_ BS R03.512" 1.378" 1.772" CCMT 21.5_ BS R03.630" 1.496" 2.244" CCMT 21.5_ BS R04.787" 1.692" 2.874" CCMT 32.5_ Call or for a fast frienly quote. Fax:

5 BohrSTAR 100 Triangular Kit Range: to 3.94" 1 3 Kit Inclues Triangular Inserts: 2 Pcs. TCMT 1.21._ Pcs. TCMT 1.81._ 2 Pcs. TCMT 32.5_ TCMT 2 5 Kit Part No. escription Range BS-54-KIT-TC " 3.94" " 1.496" to 2.322" " to 3.937" Kit Boring Bar & Insert Specifications 8 54mm 2.314" to 1.692" Bore Range BohrSTAR kits are esigne for maximum performance an ease-of-use (no spacers or complicate set-ups). Our boring tools out perform all others when it comes to accuracy, rigiity, an repeatability. Our exclusive, moular coupling system features two, tapere locking screws that provie maximum rigiity between the boring hea an the toolholer to increase accuracy. All connections are easily mae using the tools provie. BohrSTAR 100 Kit Inclues These Components Part No. escription ength BS W hea 2.560" Part No. escription Min Max Insert Insert Screw Wrench BS T01.314" 1.181".984" TCMT 1.21._ BS T01.394" 1.260" 1.378" TCMT 1.21._ BS T02.512" 1.378" 1.772" TCMT _ BS T02.630" 1.496" 2.244" TCMT _ BS T02.787" 1.692" 2.874" TCMT _ BS T " 2.322" 3.228" TCMT 32.5_ BS-2CT-T04 cartrige 2.204" 3.937".787" TCMT 32.5_ BS T01 6mm bar.984" BS T01 8mm bar 1.378" BS T02 10mm bar 1.772" BS T02 12mm bar 2.244" BS T02 16mm bar 2.874" BS T04 34mm bar 3.228" BS-2CT-T04 cartrige BS-16-M10 location sleeve H3 hex H5 hex H6 hex H8 hex T6 torx T7 torx T15 torx CS cartrige screw We stan behin all our proucts with our 100% Satisfaction Guarantee 175

6 BohrSTAR 100 Rhombic Kit Range: to 3.94" 1 3 Kit Inclues Rhombic Inserts: 1 Pc. EPMT 1.5_ Pcs. CCMT 21.5_ 3 Pcs. CCMT 32.5_ 2 5 Kit Part No. escription Range BS-54-KIT-RC " 3.94" " 1.496" to 2.322" " to 3.937" 8 54mm 2.314" to 1.692" Kit Boring Bar & Insert Specifications EPMT CCMT BohrSTAR kits are esigne for maximum performance an ease-of-use (no spacers or complicate set-ups). Our boring tools out perform all others when it comes to accuracy, rigiity, an repeatability. Our exclusive, moular coupling system features two, tapere locking screws that provie maximum rigiity between the boring hea an the toolholer to increase accuracy. All connections are easily mae using the tools provie. BohrSTAR 100 Kit Inclues These Components Part No. escription ength BS W Hea 2.560" BS R02 6mm bar.984" BS R03 8mm bar 1.378" BS R03 10mm bar 1.772" BS R03 12mm bar 2.244" BS R04 16mm bar 2.874" BS R04 34mm bar 3.228" BS-2CT-R04 Cartrige BS-16-M10 ocation sleeve H3 Hex H5 Hex H6 Hex H8 Hex T8 Torx T7 Torx T15 Torx CS Cartrige screw Bore Range Part No. escription Min Max Insert Insert Screw Wrench BS R02.314" 1.181".984" EPMT 1.53._ BS R03.394" 1.260" 1.378" CCMT 21.5_ BS R03.512" 1.378" 1.772" CCMT 21.5_ BS R03.630" 1.496" 2.244" CCMT 21.5_ BS R04.787" 1.692" 2.874" CCMT 32.5_ BS R " 2.322" 3.228" CCMT 32.5_ BS-2CT-R04 Cartrige 2.204" 3.937".787" CCMT 32.5_ Call or for a fast frienly quote. Fax:

7 BohrSTAR 170 Triangular Kit Range:.314 to 6.69" Kit Inclues Triangular Inserts: 2 Pc. TCMT 1.21._ 3 Pcs. TCMT 1.81._ 2 Pcs. TCMT 32.5_ TCMT BohrSTAR 170 Kit Inclues These Components Part No. escription ength BS W Hea 2.560" BS T01 6mm Bar.984" BS T01 8mm Bar 1.378" BS T02 10mm Bar 1.772" BS T02 12mm Bar 2.244" BS T02 16mm Bar 2.874" BS T04 34mm Bar 3.228" BS-2CT-T04 Cartrige.787" BS-2CW Counterweight.728" BS-SP Small plate.787" BS-SP Meium plate.787" BS-16-M10 ocation sleeve Kit Part No. escription Range BS-54-KIT-TC " 6.69" Part No. escription A3 Ajusting key H4 Hex H5 Hex H6 Hex H8 Hex T7 Torx T8 Torx T15 Torx Plate fixing screws CS Cartrige screw CS Counterweight screw Kit Boring Bar & Insert Specifications " 54mm Bore Range Part No. escription Min Max Insert Insert Screw Wrench BS T01.314" 1.181".984" TCMT 1.21._ BS T01.394" 1.260" 1.378" TCMT 1.21._ BS T02.512" 1.378" 1.772" TCMT _ BS T02.630" 1.496" 2.244" TCMT _ BS T02.787" 1.692" 2.874" TCMT _ BS T " 2.322" 3.228" TCMT 32.5_ BS-2CT-T04 cartrige 2.204" 3.937".787" TCMT 32.5_ " to 1.692" 2.204" to 3.937" " to 5.118" 4.921" to 6.692" 1.496" to 2.322" We stan behin all our proucts with our 100% Satisfaction Guarantee 177

8 BohrSTAR 170 Rhombic Kit Range: to 6.69" Kit Inclues Rhombic Inserts: 1 Pc. EPMT 1.5_ 3 Pcs. CCMT 21.5_ 3 Pcs. CCMT 32.5_ EPMT CCMT Kit Part No. escription Range BS-54-KIT-RC " 6.69" NOTE: For a triangular insert version of this kit, range: " orer: Part No BohrSTAR 170 Kit Inclues These Components Part No. escription ength BS W hea 2.560" BS R02 6mm bar.984" BS R03 8mm bar 1.378" BS R03 10mm bar 1.772" BS R03 12mm bar 2.244" BS R04 16mm bar 2.874" BS R04 34mm bar 3.228" BS-2CT-R04 cartrige.787" BS-2CW counterweight.728" BS-SP small plate.787" BS-SP meium plate.787" BS-16-M10 location sleeve - Part No. escription A3 ajusting key H4 hex H5 hex H6 hex H8 hex T7 torx T8 torx T15 torx plate fixing screws CS cartrige screw CS counterweight screw Kit Boring Bar & Insert Specifications " 54mm Bore Range Part No. escription Min Max Insert Insert Screw Wrench BS R02.314" 1.181".984" EPMT 1.53._ BS R03.394" 1.260" 1.378" CCMT 21.5_ BS R03.512" 1.378" 1.772" CCMT 21.5_ BS R03.630" 1.496" 2.244" CCMT 21.5_ BS R04.787" 1.692" 2.874" CCMT 32.5_ BS R " 2.322" 3.228" CCMT 32.5_ BS-2CT-R04 cartrige 2.204" 3.937".787" CCMT 32.5_ " to 1.692" 2.204" to 3.937" " to 5.118" 4.921" to 6.692" 1.496" to 2.322" 178 Call or for a fast frienly quote. Fax:

9 BohrSTAR 210 Triangular Kit Range: to 8.27" BohrSTAR 210 Kit Inclues These Components Part No. escription ength BS W hea 2.560" BS T01 6mm bar.984" BS T01 8mm bar 1.378" BS T02 10mm bar 1.772" BS T02 12mm bar 2.244" BS T02 16mm bar 2.874" BS T04 34mm bar 3.228" BS-2CT-T04 cartrige.787" BS-2CW counterweight.728" BS-SP small plate.787" BS-SP meium plate.787" BS-SP large plate.787" Kit Inclues Triangular Inserts: 2 Pcs. TCMT 1.21._ 3 Pcs. TCMT 1.81._ 2 Pcs. TCMT 32.5_ TCMT BohrSTAR kits are esigne for maximum performance an ease-of-use (no spacers or complicate set-ups). Our boring tools out perform all others when it comes to accuracy, rigiity, an repeatability. Kit Part No. escription Range BS-54-KIT-TC " 8.27" NOTE: For a rhombic insert version of this kit, orer: Part No Part No. escription BS-16-M10 location sleeve A3 ajusting key H4 hex H5 hex H6 hex H8 hex T6 torx T7 torx T15 torx plate fixing screws CS cartrige screw CS counterweight screw Kit Boring Bar & Insert Specifications " 54mm Bore Range Part No. escription Min Max Insert Insert Screw Wrench BS T01.314" 1.181".984" TCMT 1.21._ BS T01.394" 1.260" 1.378" TCMT 1.21._ BS T02.512" 1.378" 1.772" TCMT _ BS T02.630" 1.496" 2.244" TCMT _ BS T02.787" 1.692" 2.874" TCMT _ BS T " 2.322" 3.228" TCMT 32.5_ BS-2CT-T04 cartrige 2.204" 3.937".787" CCMT 32.5_ " to 1.692" " to 3.937" " to 5.118" 4.921" to 6.692" 6.496" to 8.267" 1.496" to 2.322" We stan behin all our proucts with our 100% Satisfaction Guarantee 179

10 BohrSTAR 210 Rhombic Kit Range: to 8.27" Kit Inclues Rhombic Inserts: 1 Pc. EPMT 1.5_ 3 Pcs. CCMT 21.5_ 3 Pcs. CCMT 32.5_ EPMT CCMT Kit Part No. escription Range BS-54-KIT-RC " 8.27" BohrSTAR 210 Kit Inclues These Components Part No. escription ength BS W Hea 2.560" BS R02 6mm bar.984" BS R03 8mm bar 1.378" BS R03 10mm bar 1.772" BS R03 12mm bar 2.244" BS R04 16mm bar 2.874" BS R04 34mm bar 3.228" BS-2CT-R04 Cartrige.787" BS-2CW Counterweight.728" BS-SP Small plate.787" BS-SP Meium plate.787" BS-SP arge plate.787" Part No. escription BS-16-M10 ocation sleeve A3 Ajusting key H4 Hex H5 Hex H6 Hex H8 Hex T8 Torx T7 Torx T15 Torx Plate fixing screws CS Cartrige screw CS Counterweight screw Kit Boring Bar & Insert Specifications " 54mm Bore Range Part No. escription Min Max Insert Insert Screw Wrench BS R02.314" 1.181".984" EPMT 1.53._ BS R03.394" 1.260" 1.378" CCMT 21.5_ BS R03.512" 1.378" 1.772" CCMT 21.5_ BS R03.630" 1.496" 2.244" CCMT 21.5_ BS R04.787" 1.692" 2.874" CCMT 32.5_ BS R " 2.322" 3.228" CCMT 32.5_ BS-2CT-R04 Cartrige 2.204" 3.937".787" CCMT 32.5_ " to 1.692" " to 3.937" " to 5.118" 4.921" to 6.692" 6.496" to 8.267" 1.496" to 2.322" 180 Call or for a fast frienly quote. Fax:

11 Toolholers an Inserts for BohrSTAR Kits Excees inustry stanars for taper accuracy an concentricity Use with BohrSTAR kits an 54mm extensions (below) CAT & BT CAT40, CAT50 BT40 Toolholers Part No. Spinle escription l CAT40 CT " CAT40 CT " CAT40 CT " CAT50 CT " CAT50 CT " CAT50 CT " BT40 BT " BT40 BT " BT40 BT " Toolholers come with coupling screw installe. Orer for replacements. l1 HSK Welon & R8 BT50, HSK, Welon, R8 Toolholers Part No. Spinle escription l BT50 BT " BT50 BT " BT50 BT " HSK63 HSK-63A " HSK100 HSK-100A " Welon B /4 0.75" Welon B " Welon B /4 1.25" Welon B /2 1.50" R8 R " Extensions Pt. No. esc P " P " The coolant-thru spinle extension irects coolant to the cutting zone for optimal stock removal rates. Coolant Extension Pt. No. esc P-54-50R 1.97" Stock up on high-performance T1000 PV Inserts for BohrSTAR Kits! T1000 PV is 14 microns thick! (3.5x thicker) 250% longer insert life Great for exotics an stainless We recommen T1000 or T10 grae inserts for best performance an extene insert life. 3.5X thicker PV T1000 Triangular Inserts for Kits Part No. escription Grae TCMT 1.2(1) TCMT 1.2(1) TCMT 1.8(1.5)0 HF TCMT 1.8(1.5)1 HM TCMT 1.8(1.5)2 HM TCMT 1.8(1.5)1 HF TCMT 1.8(1.5)1 PF TCMT 3(2.5)1 NN T 10 Rhombic Inserts for Kits Part No. escription Grae CCMT 2(1.5)0 HF CCMT 2(1.5)1 NN T CCMT 2(1.5)1 NN T CCMT 2(1.5)2 HM CCMT 3(2.5)0 HF CCMT 3(2.5)1 NN T CCMT 3(2.5)1 NN T CCMT 3(2.5)2 NN T 10 Other Brans TCMT 3(2.5)1 NN T TCMT 3(2.5)2 NN T CCMT 3(2.5)2 NN T EPMT 1.5(3).5 PM microns 14 microns TCMT 3(2.5)2 NN T 1000 We stan behin all our proucts with our 100% Satisfaction Guarantee 181

12 PinzBOHR High Precision Moular Boring Tools PinzBOHR Moular System PinzBOHR is a flexible boring system for holes ranging from 0.315" up to ". The system inclues all necessary extensions an reucers, rough heas, finish heas an even inclues face mill arbors an en mill holer options. Carbie & HSS Boring Bars Boring Heas.945" " pg. 194 MacroBOHR range: " Toolholers for CAT, BT, HSK an more! Extensions & Reucers moular toolholers Boring Hea ifetime Warranty We will either replace or repair the hea if it fails for ANY reason, (even crashing the spinle) for as long as you own the hea an are using our high-performance inserts. We're known for customer satisfaction. All our tools are backe with full factory technical support an our 100% Satisfaction Warranty. ifetime Guarantee applies to all sizes an types of boring heas incluing BohrSTAR kits. Boring Kits Rough Heas Finish Heas MacroBOHR 182 Call or for a fast frienly quote. Fax:

13 PinzBOHR esign Provies Best Rigiity & Accuracy We put more metal behin the insert for maximum rigiity an accuracy! All PinzBOHR heas feature insert pockets that are either integral with the boy of the hea, or feature integral cartriges to provie maximum rigiity an accuracy. Simple an extremely strong esign for best reliability, rigiity, an repeatability. Flexible, moular system reuces tooling inventory. Top quality steel alloy harene to HRc. Heas are heat treate to minimize wear. Precision groun components for highest accuracy. PinzBOHR esigns the insert pocket integral with the hea for maximum strength, rigiity, an insert life. Other Brans Other esign #1 Bar extension esign is an unbalance, weak solution, extening from the sie of the hea. Extension is subject to runout uring cutting, reucing accuracy an shortening insert life. PinzBOHR esign puts the pocket an insert in the hea. This maximizes rigiity an accuracy. Other esign #2 ogleg variation is better than above, but also extens beyon the boy of the boring hea, causing runout. Moular Coupling System Allows heas to be change quickly without removing tools from the spinle. Two offset center lock screws apply maximum tightening force between the boring hea an the toolholer. Ease-of-Use SafetySET feature prevents amage to the ajustment screw. Ajustment is This Easy AccuSET grauate ial for fast an easy cutting ajustments in.0001" increments. ock Screw AccuSET ial SpeeSET SpeeSET synchronize ajustment for setting of roughing heas..0001" grauate ial allows operators to quickly set the hea to any cutting iameter. We stan behin all our proucts with our 100% Satisfaction Guarantee 183

14 PinzBOHR Moular Boring Tools Range:.315 to " Pinzbohr Moular Boring tools feature range from.315 to '. For boring holes from up to " see our MacroBOHR boring tools on page 217. Tool Holers (page 203) arge Boring Heas or MacroBOHR (page 219) Extensions (page 213) Reucers (page 214) Chamfer Hea (page 214) Micro Heas (page 187) Rough Heas (page 188) Finish Heas (page 192) Shell Mill an En Mill Holers MacroBOHR Moular Boring System For large iameter boring, MacroBOHR features a boring range up to 40". (pg. 217) Boring Bars (page 186) 184 Call or for a fast frienly quote. Fax:

15 Boring Bars Use with Micro Hea A mm shanks for A micro hea Manufacture from HSS or Carbie Precision groun shank Inserts & Cartriges pg. 199 Toolholers pg. 203 Extensions & Reucers pg. 213 Retention Knobs pg :1 length-to-iameter ratios can be achieve when roughing with steel bars. 3:1 length-toiameter ratios can be achieve when finishing with steel bars. The shortest bar overhang possible shoul be use to maximize results. Min. Bore l1 = maximum boring epth l1 2 HSS Boring Bars for Micro Hea A Part No. escription Min. Bore 2 (mm) (l1) Insert Screw Wrench S06-16SEPR " ".984" EPGT 1.21._ S06-16SEPR " ".984" EPMT 1.53._ S06-16STFCR " ".984" TCMT 1.21._ S08-16SCCR " " 1.377" CCMT 21.5_ S08-16STFCR " " 1.377" TCMT 1.21._ S10-16SCCR " " 1.771" CCMT 21.5_ S10-16STFCR " " 1.771" TCMT _ S12-16SCCR " " 2.244" CCMT 21.5_ S12-16STFCR " " 2.244" TCMT _ S16-16SCCR " " 2.874" CCMT 32.5_ S16-16STFCR " " 2.874" TCMT _ S16-16STFCR " " 2.874" TCMT 32.5_ Carbie Boring Bar for Micro Hea A Part No. escription Min. Bore 2 (mm) (l1) Insert Screw Wrench C16-SCCR " " 4.409" CCMT 32.5_ T15 We stan behin all our proucts with our 100% Satisfaction Guarantee 185

16 Boring Bars Carbie or HSS Shank Minimum bore.315" Maximum bore 1.496" Carbie or HSS Usage 7:1 length-to-iameter ratios can be achieve with carbie bars 5:1 for roughing with steel bars 3:1 for finishing with steel bars Select a boring bar with a "2" imension that matches the "2" of the hea. l1 = maximum boring epth Min. Bore l1 2 Carbie Shank Boring Bars Part No. escription Micro Hea Min. Bore 2 (l1) Insert Screw Wrench C06F-SEPR-04 A " 6mm 3.150" 2.204" EPGT1.21._ T C06-08H-SEPR-05 A or A " 8mm 3.150" 2.204" EMPT1.53._ T C08G-SCCR-06 A or A " 8mm 3.543" 2.362" CCMT21.5_ T C10J-SCCR-06 A or A " 10mm 4.331" 2.913" CCMT21.5_ T C12K-SCCR-06 A " 12mm 4.921" 3.503" CCMT21.5_ T C16-SCCR-09 A " 16mm 5.512" 4.094" CCMT32.5_ T15 HSS Shank Boring Bars Part No. escription Micro Hea Min. Bore 2 (l1) Insert Screw Wrench S06E-SEPR-04 A " 6mm 2.756" 1.811" EPGT1.21._ T S06E-SEPR-05 A " 6mm 2.756" 1.811" EMPT1.53._ T S08F-SCCR-06 A & A " 8mm 3.150" 1.968" CCMT21.5_ T S10G-SCCR-06 A & A " 10mm 3.543" 2.125" CCMT21.5_ T S12H-SCCR-06 A " 12mm 3.937" 2.519" CCMT21.5_ T S16J-SCCR-09 A " 16mm 4.331" 2.913" CCMT32.5_ T Call or for a fast frienly quote. Fax:

17 Micro Heas for Carbie or HSS Boring Bars AccuSET.0001" grauate ial allows fast an easy ajustments Tapere nose improves clearance Two offset center lock screws maximize rigiity while still permitting fast tool changes Inserts & Cartriges pg. 199 Toolholers pg. 203 Extensions & Reucers pg. 213 Retention Knobs pg. 228 Micro Heas available in five shank sizes for carbie an HSS boring bars. Ajustment Is This Easy AccuSET grauate ajustment ial Metric ials available Ajustable in " increments.0001" ial allows operators to quickly set the finish hea to any iameter. Proceure: 1. oosen locking screw 2. Remove any backlash 3. Rotate scale to esire setting 4. Tighten locking screw Select a micro hea with a 2 imension that matches the 2 of the boring bar. AccuSET Micro Heas 2 Part No. escription Range Min Max (mm) (mm) 2 (mm) A ".787" " A ".827" " A ".827" " A ".984" " A " 1.142" " A " 1.339" " A " 1.496" " Note: All wrenches are inclue with each boring hea. No special tools are neee. We stan behin all our proucts with our 100% Satisfaction Guarantee 187

18 75 ea Angle Rough Heas Range:.945 to 8.661" SpeeSET feature ajusts both slies at once an slies won't lose position uring ajustment SafetySET feature prevents acciental amage to ajustment screw. Two insert pockets for faster cutting an better accuracy Integral pocket type 75 Integral Pocket Rough Heas Range Part No. escription Min Max (mm) (mm) Insert Screw " 1.181" " CCMT 21.5_ " 1.575" " CCMT 32.5_ " 1.969" " CCMT 32.5_ " 2.559" " TCMT 1.81._ " 2.559" " CCMT 43_ N 2.087" 2.559" " CNMG 43_ " 3.228" " TCMT 1.81._ " 3.228" " CCMT 43_ N 2.48" 3.228" " CNMG 43_ Cartrige Type Rough Heas Range Part No. escription Min Max Cartrige (mm) (mm) Insert Screw CT " 4.016" 2CT " TCMT _ CT " 4.016" 2CT " CCMT 43_ CT-402N 3.15" 4.016" 2CT N " CNMG 43_ CT " 4.921" 3CT " TCMT 32.5_ CT " 4.921" 3CT " CCMT 43_ CT-402N 3.937" 4.921" 3CT N " CNMG 43_ CT " 6.299" 3CT " TCMT 32.5_ CT " 6.299" 3CT " CCMT 43_ CT-402N 4.921" 6.299" 3CT N " CNMG 43_ CT " 8.661" 2CT " TCMT 32.5_ CT " 8.661" 3CT " CCMT 43_ CT-402N 6.299" 8.661" 3CT N " CNMG 432_ AccuSET ial not available on small rough heas ue to their esign ifferences. Cartrige type rough hea 188 Call or for a fast frienly quote. Fax:

19 75 ea Angle Rough Heas Range: to " Two AccuSET.0001" grauate ials allow setting both inserts simultaneously Top quality steel alloy harene to HRc Precision groun components for accuracy SafetySET feature not available on large boring heas ue to their esign ifferences. Inserts & Cartriges pg. 199 Toolholers pg. 203 Extensions & Reucers pg. 213 Retention Knobs pg lea angle heas ten to self center in the pilot hole, stabilizing the cut an maximizing stock removal rates. Ajustment Is This Easy AccuSET grauate ajustment ial Ajustable in " increments.0001" ial allows operators to quickly set the finish hea to any iameter. Proceure: 1. oosen locking screw 2. Remove any backlash 3. Rotate scale to esire setting 4. Tighten locking screw Metric ials available Use large boring heas with irect mount toolholers or AT aapter an a toolholer with a 100mm connection. 75 arge Rough Heas Range Part No. escription Min Max Cartrige (mm) (mm) Insert Screw CT " " 3CT " TCMT 32.5_ CT " " 3CT " CCMT 43_ CT-402N 8.661" " 3CT N " CNMG 43_ CT " " 3CT " TCMT 32.5_ CT " " 3CT " CCMT 43_ CT-402N " " 3CT N " CNMG 43_ CT " " 3CT " TCMT 32.5_ CT " " 3CT " CCMT 43_ CT-402N " " 3CT N " CNMG 43_ SafetySET feature not available on large boring heas ue to their esign ifferences. We stan behin all our proucts with our 100% Satisfaction Guarantee 189

20 90 ea Angle Rough Heas Range:.945 to 8.661" SpeeSET feature ajusts both slies at once an slies won't lose position uring ajustment SafetySET feature prevents acciental amage to the ajustment screw. Two insert pockets for faster metal removal Integral pocket type 90 Integral Pocket Type Rough Heas Cartrige type rough hea Range Part No. escription Min Max (mm) (mm) Insert Screw " 1.181" " CCMT 21.5_ " 1.575" " CCMT 32.5_ " 1.969" " CCMT 32.5_ " 2.559" " TCMT 32.5_ " 2.559" " CCMT 43_ N 2.087" 2.559" " CNMG 43_ " 3.228" " TCMT 32.5_ " 3.228" " CCMT 43_ N 2.48" 3.228" " CNMG 43_ Cartrige Type Rough Heas Range Part No. escription Min Max Cartrige (mm) (mm) Insert Screw CT " 4.016" 2CT " TCMT 32.5_ CT " 4.016" 2CT " CCMT 43_ CT-402N 3.15" 4.016" 2CT N " CNMG 43_ CT " 4.921" 3CT " TCMT 32.5_ CT " 4.921" 3CT " CCMT 43_ CT-402N 3.937" 4.921" 3CT N " CNMG 43_ CT " 6.299" 3CT " TCMT 32.5_ CT " 6.299" 3CT " CCMT 43_ CT-402N 4.921" 6.299" 3CT N " CNMG 43_ CT " 8.661" 2CT " TCMT 32.5_ CT " 8.661" 3CT " CCMT 43_ CT-402N 6.299" 8.661" 3CT N " CNMG 43_ AccuSET, feature not available on small boring heas ue to their esign ifferences. 190 Call or for a fast frienly quote. Fax:

21 90 ea Angle Rough Heas Range: to " Two AccuSET.0001" grauate ials allow setting both inserts simultaneously Top quality steel alloy harene to HRc Precision groun components for accuracy SafetySET feature not available on large boring heas ue to their esign ifferences. Inserts & Cartriges pg. 199 Toolholers pg. 203 Extensions & Reucers pg. 213 Retention Knobs pg. 228 Use 90 lea angle heas when performing blin boring, or if the esire hole is not exactly on center with your pilot hole. The 90 lea will have less tenency to follow the pilot hole. Ajustment Is This Easy AccuSET grauate ajustment ial Ajustable in " increments.0001" ial allows operators to quickly set the finish hea to any iameter. Proceure: 1. oosen locking screw 2. Remove any backlash 3. Rotate scale to esire setting 4. Tighten locking screw Metric ials available Use large boring heas with irect mount toolholers or AT aapter an a toolholer with a 100mm connection. 90 arge Rough Heas Range Part No. escription Min Max Cartrige (mm) (mm) Insert Screw CT " " 3CT " TCMT 32.5_ CT " " 3CT " CCMT 43_ CT-402N 8.661" " 3CT N " CNMG 43_ CT " " 3CT " TCMT 32.5_ CT " " 3CT " CCMT 43_ CT-402N " " 3CT N " CNMG 43_ CT " " 3CT " TCMT 32.5_ CT " " 3CT " CCMT 43_ CT-402N " " 3CT N " CNMG 43_ SafetySET feature not available on large boring heas ue to their esign ifferences. We stan behin all our proucts with our 100% Satisfaction Guarantee 191

22 75 ea Angle Finish Heas Range:.945 to 8.661" Spring-loae slie won't lose position uring ajustment AccuSET.0001" grauate ial allows fast an easy ajustments esigne for maximum rigiity an accuracy Integral pocket type Cartrige type 75 Integral Pocket Type Finish Heas Range Part No. escription Min Max (mm) (mm) Insert Screw A " 1.181" " CCMT 21.5_ A " 1.575" " CCMT 32.5_ A " 1.969" " CCMT 32.5_ A " 2.559" " TCMT 32.5_ A " 3.228" " TCMT 32.5_ Cartrige Type Finish Heas Range Part No. escription Min Max Cartrige (mm) (mm) Insert Screw A CT " 4.016" 2CT " TCMT 32.5_ A CT " 4.016" 2CT " CCMT 43_ A CT-402N 3.15" 4.016" 2CT N " CNMG 43_ A CT " 4.921" 3CT " TCMT 32.5_ A CT " 4.921" 3CT " CCMT 43_ A CT-402N 3.937" 4.921" 3CT N " CNMG 43_ A CT " 6.299" 3CT " TCMT 32.5_ A CT " 6.299" 3CT " CCMT 43_ A CT-402N 4.921" 6.299" 3CT N " CNMG 43_ A CT " 8.661" 2CT " TCMT 32.5_ A CT " 8.661" 3CT " CCMT 43_ A CT-402N 6.299" 8.661" 3CT N " CNMG 43_ Call or for a fast frienly quote. Fax:

23 75 UltraFINE Finish Heas Range: up to " Accu-Set slie inclues grauate ial for fast ajustments in " increments Manufacture from top quality steel alloy, harene to HRc to minimize wear Pin-an-taper coupling system insures absolute positioning an maximum rigiity UltraFINE finish heas feature an 11 relief angle that provies an ultra-smooth finish, reucing the nee for extra operations. Uses ISO stanar inserts Techniks PinzBOHR boring heas provie outstaning repeatability because of our extremely rigi esign. Our boring heas are mae to such high stanars that even the ajusting screws on our finish heas are finely groun for smooth, reliable, an precise ajustment. Scan the QR coe or visit the link below for more information about UltraFINE heas. UltraFINE Integral Pocket Finish Heas 75 ea Angle Part No. escription Min Max Insert Screw A W.945" 1.181" " TP_ A W 1.142" 1.575" " TP_ A W 1.535" 1.969" " TP_ A W 1.929" 2.559" " TP_ A W 2.48" 3.228" " TP_ UltraFINE Cartrige Finish Heas 75 ea Angle Part No. escription Min Max Cartrige Screw A CT-311 W 3.15" 4.016" " 2CT A CT-311 W 3.94" 4.921" " 3CT A CT-311 W 4.92" 6.299" " 3CT A CT-311 W 6.29" 8.66" " 3CT UltraFINE arge Finish Heas 75 ea Angle Part No. escription Min Max Cartrige Screw A CT-311 W 8.661" " " 3CT A CT-311 W " " " 3CT A CT-311-W " " " 3CT Note: All wrenches are inclue with each boring hea. No special tools are neee. Metric heas are available on request. We stan behin all our proucts with our 100% Satisfaction Guarantee 193

24 75 ea Angle Finish Heas Range: to " AccuSET.0001" grauate ial for easy ajustments esigne for maximum rigiity an accuracy Top quality steel alloy harene to HRc Inserts & Cartriges pg. 199 Toolholers pg. 203 Extensions & Reucers pg. 213 Retention Knobs pg lea angle hea tens to selfcenter in the pilot hole, stabilizing the cut an maximizing stock removal rates. Ajustment Is This Easy AccuSET grauate ajustment ial Ajustable in " increments.0001" ial allows operators to quickly set the finish hea to any iameter. Proceure: 1. oosen locking screw 2. Remove any backlash 3. Rotate scale to esire setting 4. Tighten locking screw Metric ials available Use large boring heas with irect mount toolholers or AT aapter an a toolholer with a 100mm connection. 75 arge Finish Heas Range Part No. escription Min Max Cartrige (mm) (mm) Insert Screw A CT " " 3CT " TCMT 32.5_ A CT " " 3CT " CCMT 43_ A CT-402N 8.661" " 3CT N " CNMG 43_ A CT " " 3CT " TCMT 32.5_ A CT " " 3CT " CCMT 43_ A CT-402N " " 3CT N " CNMG 43_ A CT " " 3CT " TCMT 32.5_ A CT " " 3CT " CCMT 43_ A CT-402N " " 3CT N " CNMG 43_ Call or for a fast frienly quote. Fax:

25 90 ea Angle Finish Heas Range:.945 to 8.661" Integral pocket type Spring-loae slie won't lose position uring ajustment AccuSET.0001" grauate ial for fast & easy ajustments esigne for maximum rigiity an accuracy 90 Integral Pocket Type Finish Heas Part No. escription Range Min Max (mm) (mm) Insert Screw A " 1.181" " CCMT 21.5_ A " 1.575" " CCMT 32.5_ A " 1.969" " TCMT 32.5_ A " 1.969" " CCMT 32.5_ A " 2.559" " TCMT 32.5_ A " 2.559" " CCMT 43_ A N 2.087" 2.559" " CNMG 43_ A " 3.228" " TCMT 32.5_ A " 3.228" " CCMT 43_ A N 2.48" 3.228" " CNMG 43_ Cartrige Type Finish Heas Part No. escription Range Min Max Cartrige Cartrige type (mm) (mm) Insert Screw A CT " 4.016" 2CT " TCMT 32.5_ A CT " 4.016" 2CT " CCMT 43_ A CT-402N 3.15" 4.016" 2CT N " CNMG 43_ A CT " 4.921" 3CT " TCMT 32.5_ A CT " 4.921" 3CT " CCMT 43_ A CT-402N 3.937" 4.921" 3CT N " CNMG 43_ A CT " 6.299" 3CT " TCMT 32._ A CT " 6.299" 3CT " CCMT 43_ A CT-402N 4.921" 6.299" 3CT N " CNMG 43_ A CT " 8.661" 2CT " TCMT 32.5_ A CT " 8.661" 3CT " CCMT 43_ A CT-402N 6.299" 8.661" 3CT N " CNMG 43_ We stan behin all our proucts with our 100% Satisfaction Guarantee 195

26 90 UltraFINE Finish Heas Range: up to " Accu-Set slie inclues grauate ial for fast ajustments in " increments Manufacture from top quality steel alloy, harene to HRc to minimize wear Pin-an-taper coupling system insures absolute positioning an maximum rigiity UltraFINE finish heas feature an 11 relief angle that provies an ultra-smooth finish, reucing the nee for extra operations. Uses ISO stanar inserts Techniks PinzBOHR boring heas provie outstaning repeatability because of our extremely rigi esign. Our boring heas are mae to such high stanars that even the ajusting screws on our finish heas are finely groun for smooth, reliable, an precise ajustment. Scan the QR coe or visit the link below for more information about UltraFINE heas. UltraFINE Integral Pocket Finish Heas 90 ea Angle Part No. escription Min Max Insert Screw A W.945" 1.181" " TP_ A W 1.142" 1.575" " TP_ A W 1.535" 1.969" " TP_ A W 1.929" 2.559" " TP_ A W 2.48" 3.228" " TP_ UltraFINE Cartrige Finish Heas 90 ea Angle Part No. escription Min Max Cartrige Screw A CT-311 W 3.15" 4.016" " 2CT A CT-311 W 3.94" 4.921" " 3CT A CT-311 W 4.92" 6.299" " 3CT A CT-311 W 6.29" 8.66" " 3CT UltraFINE arge Finish Heas 90 ea Angle Part No. escription Min Max Cartrige Screw A CT-311 W 8.661" " " 3CT A CT-311 W " " " 3CT A CT-311 W " " " 3CT Note: All wrenches are inclue with each boring hea. No special tools are neee. Metric heas are available on request. 196 Call or for a fast frienly quote. Fax:

27 90 ea Angle Finish Heas Range: to " AccuSET.0001" grauate ial for easy ajustments esigne for maximum rigiity an accuracy Top quality steel alloy harene to HRc Inserts & Cartriges pg. 199 Toolholers pg. 203 Extensions & Reucers pg. 213 Retention Knobs pg. 228 Use 90 lea angle heas when performing blin boring, or if the esire hole is not exactly on center with your pilot hole. The 90 lea will have less tenency to follow the pilot hole. Ajustment Is This Easy AccuSET grauate ajustment ial Ajustable in " increments.0001" ial allows operators to quickly set the finish hea to any iameter. Proceure: 1. oosen locking screw 2. Remove any backlash 3. Rotate scale to esire setting 4. Tighten locking screw Metric ials available Use large boring heas with irect mount toolholers or AT aapter an a toolholer with a 100mm connection. 90 arge Finish Heas Part No. escription Range Min Max Cartrige (mm) (mm) Insert Screw A CT " " 3CT " TCMT 32.5_ A CT " " 3CT " CCMT 43_ A CT-402N 8.661" " 3CT N " CNMG 43_ A CT " " 3CT " TCMT 32.5_ A CT " " 3CT " CCMT 43_ A CT-402N " " 3CT N " CNMG 43_ A CT " " 3CT " TCMT 32.5_ A CT " " 3CT " CCMT 43_ A CT-402N " " 3CT N " CNMG 43_ We stan behin all our proucts with our 100% Satisfaction Guarantee 197

28 Inexable Cartriges 75 ea Angle Change lea angle or insert style by simply changing cartriges Precision groun accuracy Symmetrical or staggere boring symmetrical boring staggere boring 75 type type 402 Staggere boring is possible by substituting a staggere cartrige in place of the regular cartrige. This.020" of axial stagger will accommoate most staggere, or "steppe" boring processes. 75 ea Angle Cartriges for Symmetrical Boring Part No. escription Insert CT TCMT 32.5_ A H5 H CT CCMT 43_ A H5 H CT N CNMG 43_ A H5 H CT TCMT 32.5_ H5 H CT CCMT 43_ H5 H CT N CNMG 43_ H5 H UltraFINE ea Angle Cartriges for Symmetrical Boring Part No. escription Insert CT TCMT 09T3_ A H5 H T CT CCMT 1204_ A H5 H T Call or for a fast frienly quote. Fax:

29 Inexable Cartriges 90 ea Angle Change lea angle or insert style by simply changing cartriges Precision groun accuracy Symmetrical or staggere boring symmetrical boring staggere boring Staggere boring is possible by substituting a staggere cartrige in place of the regular cartrige. This.020" of axial stagger will accommoate most staggere, or "steppe" boring processes. 90 type type ea Angle Cartriges for Symmetrical Boring Part No. escription Insert CT TCMT 32.5_ A H5 H CT CCMT 43_ A H5 H CT N CNMG 43_ A H5 H CT TCMT 32.5_ H5 H CT CCMT 43_ H5 H CT N CNMG 43_ H5 H UltraFINE ea Angle Cartriges for Symmetrical Boring Part No. escription Insert CT TCMT 09T3_ A H5 H T CT CCMT 1204_ A H5 H T10 90 ea Angle Cartriges for Staggere Boring Part No. escription Insert CT S TCMT 32.5_ A H5 H CT S CCMT 43_ A H5 H CT NS CNMG 43_ A H5 H CT S TCMT 32.5_ H5 H CT S CCMT 43_ H5 H CT NS CNMG 43_ H5 H We stan behin all our proucts with our 100% Satisfaction Guarantee 199

30 High-Performance Boring Inserts ISO stanar inserts TCMT, CCMT, CNMG, EPMT, an CMT Use Magia T-1000 grae inserts for extene insert life in all types of materials Tech Tips Roughing: Use the largest available corner raius unless otherwise specifie. Finish boring: Use the smallest available corner raius to minimize tool eflection. Best finish: Generally start with your fee at 25% of insert nose raius.optimal spees an fees epen upon material, tool overhang, an setup conitions. CNMG insert CCMT insert TCMT insert Inserts marke in green are for aluminum & alloys. For extene insert life we recommen T 1000 grae. CMT insert We recommen T1000 grae inserts for maximum insert performance. T1000 grae features an avance PV coating that is 14 microns thick an lasts 250% longer than other inserts. Part No. escription (ANSI) escription (ISO) Grae l s r Operation CCGX 2(1.5)1 H HP CCGX H General CCGX 3(2.5)1 H HP CCGX 09T304 H General CCGX 3(2.5)2 H HP CCGX 09T308 H General CCGX 432 H HP CCGX H General CCMT 2(1.5)0 HF CCMT HF General CCMT 2(1.5)1 NN CCMT NN T General CCMT 2(1.5)1 NN CCMT NN T General CCMT 2(1.5)2 HM CCMT HM General CCMT 3(2.5)0 HF CCMT 09T302 HF Finishing CCMT 3(2.5)1 NN CCMT 09T304 NN T General CCMT 3(2.5)1 NN CCMT 09T304 NN T General CCMT 3(2.5)2 NN CCMT 09T308 NN T General CCMT 3(2.5)2 NN CCMT 09T308 NN T General CCMT 431 NN CCMT NN T General CCMT 431 NN CCMT NN T General CCMT 432 NN CCMT NN T General CCMT 432 NN CCMT NN T General CCMT 433 NN CCMT NN T General CCMT 433 NN CCMT NN T General CNGG 431 AU CNGG AU T General CNGG 432 AU CNGG AU T General CC CCMT CN 200 Call or for a fast frienly quote. Fax:

31 High-Performance Boring Inserts Inserts marke in green are for aluminum & alloys. For extene insert life we recommen T 1000 grae. Part No. escription (ANSI) escription (ISO) Grae l s r Operation CNMG 431 NN CNMG NN T General CNMG 431 NN CNMG NN T General CNMG 432 NM CNMG NM T Roughing CNMG 432 NM CNMG NM T Roughing CNMG 432 NN CNM G NN T General CNMG 432 NN CNMG NN T General CNMG 432 NR CNMG NR T Roughing CNMG 432 NX CNMG NX T General CNMG 433 NN CNMG NN T Roughing CNMG 433 NN CNMG NN T Roughing CMT 2(1.5)1 NN CMT NN T Finishing CMT 2(1.5)1 NN CMT NN T Finishing CMT 3(2.5)1 NN CMT 11T304 NN T General CMT 3(2.5)1 NN CMT 11T304 NN T General CMT 3(2.5)2 NN CMT 11T308 NN T General CMT 3(2.5)2 NN CMT 11T308 NN T General CMT 432 PM4 CMT PM General TCGX21.51 H HP TCGX H HP Finishing TCGX32.52 H HP TCGX16T308 H HP General TCMT 1.2(1).50 PF4 TCMT 06T102 PF Finishing TCMT 1.2(1)1 PF4 TCMT 06T104 PF Finishing TCMT 1.8(1.5)0 HF TCMT HF Finishing TCMT 1.8(1.5)2 HF TCMT HF General TCMT 1.8(1.5)1 HM TCMT HM General TCMT 1.8(1.5)1 PF4 TCMT PF Finishing TCMT 1.8(1.5)2 HM TCMT HM General TCMT 2(1.5)1 NN TCMT NN T Finishing TCMT 2(1.5)1 NN TCMT NN T Finishing TCMT 2(1.5)2 NN TCMT NN T General TCMT 2(1.5)2 NN TCMT NN T General TCMT 3(2.5)1 NN TCMT 16T304 NN T General TCMT 3(2.5)1 NN TCMT 16T304 NN T General TCMT 3(2.5)2 NN TCMT 16T308 NN T General TCMT 3(2.5)2 NN TCMT 16T308 NN T General CNMG CMT TC We stan behin all our proucts with our 100% Satisfaction Guarantee 201

32 Choosing & Using PinzBOHR Boring Heas Using 75 Boring Heas Use a 75-egree hea for thru holes when the hole position is accurate. A 75-egree hea will ten to follow a pre-existing hole. A 75-egree hea can also be use when there is a lot of stock to be remove. The lea angle will allow higher fee rates. Using 90 Boring Heas Use a 90-egree boring hea when a hole is off-center, shifte, or off-angle. The 90-egree lea angle will have fewer tenencies to follow the existing hole. It is also use for blin or steppe holes an is the most versatile of our heas. Using Boring Bars The iameter of the boring bar shoul always be less than the iameter of the pre-existing hole to allow proper chip evacuation. 5:1 length-to-iameter ratios can be achieve when roughing with steel bars. 3:1 length-to-iameter ratios can be achieve when finishing with steel bars. 7:1 length-to-iameter ratios can be achieve with carbie bars. Three Major Influences on Boring 1. epth of Cut (.O.C.) To etermine the epth of a cut, take the finish iameter, minus the starting iameter an ivie by two (2). The.O.C. shoul always be greater than or equal to the nose raius of the insert. This will prouce a stable cut with axial cutting forces. When.O.C. is less than the raius, the forces are raial, an can cause chatter an eflection. 2. Fee Rate (IPR) Fees an spees are always epenent upon material, machine, setup conitions (fixturing) an tool over-hang. The fee rate (IPR) shoul always be larger than the hone of the insert an at least 25% of the nose raius. This creates full use of the chip breaker. An IPR less than the hone will prouce vibration, which will affect the tool life an finish. 3. Spee (SFPM) Spee is the function of coating, nose raius, an over-hang. Higher spees typically prouce a better finish, shorter cycling times an better chip evacuation. ower spee reuces the possibility of chatter, but also has higher cycle times an poorer quality finishes. This can also cause a built-up ege an reuce insert life. Sometimes coatings can be use to run higher surface footage, create better finish, an limit built-up eges. 75 ea Angle Rough Hea 90 ea Angle Rough Hea Carbie or HSS Boring Bars Use Micro Heas with Boring Bars 202 Call or for a fast frienly quote. Fax:

33 PinzBOHR High Precision CAT40 Toolholers Excee inustry stanars for taper accuracy an concentricity Two offset axial tapere locking screws maximize rigiity an allow fast tool changes Reucers allow ifferent size boring heas to be use with the same toolholer Use extensions to increase boring epth Match the imension on toolholer an boring hea for proper selection. B Boring Heas pg. 188 Inserts an Cartriges pg. 199 Extensions & Reucers pg. 213 Retention Knobs pg. 228 l1 CAT40 Boring Toolholers Boring epth (B) is tool length plus boring hea. Part No. escription (mm) (mm) B l1 Coupling Screw CT " 4.65" 3.31" CT " 5.43" 4.09" CT " 3.54" 1.89" CT " 5.43" 3.78" CT " 6.61" 4.96" CT " 3.78" 2.01" CT " 5.43" 3.66" CT " 6.61" 4.84" CT " 4.41" 2.20" CT " 5.59" 3.86" CT " 7.17" 4.96" CT " 8.74" 6.54" CT " 5.59" 2.99" CT " 7.17" 4.57" CT " 8.74" 6.14" CT " 7.20" 3.82" CT " 8.78" 5.39" CT " 8.819" 4.88" CT " 8.819" 4.88" We stan behin all our proucts with our 100% Satisfaction Guarantee 203

34 PinzBOHR High Precision CAT40 Coolant-Thru Toolholers Excee inustry stanars for taper accuracy an concentricity Two offset axial tapere locking screws maximize rigiity an allow fast tool changes Reucers allow ifferent size boring heas to be use with the same toolholer Use extensions to increase boring epth Coolant path Offset Center ock Screws B Our moular coupling system allows heas to be change without removing tools from the spinle. Two offset center lock screws apply maximum tightening force between the boring hea an the toolholer. This increases rigiity an enhances vibration ampening characteristics. CAT40 Coolant-thru Part No. escription (mm) (mm) B l1 Coupling Screw CT R " 5.43" 4.09" CT R " 4.65" 3.31" CT R " 5.43" 3.78" CT R " 6.61" 4.96" CT R " 3.54" 1.89" CT R " 5.34" 3.66" CT R " 6.61" 4.84" CT R " 3.78" 2.01" CT R " 5.59" 3.39" CT R " 7.17" 4.96" CT R " 8.74" 6.54" CT R " 4.41" 2.20" CT R " 5.59" 2.99" CT R " 7.17" 4.57" CT R " 8.74" 6.14" CT R " 7.20" 3.82" CT R " 8.78" 5.39" CT R " 8.819" 4.88" CT R " 8.819" 4.88" Blue inicates coolant. l1 Match the imension on toolholer an boring hea for proper selection. Boring epth (B) is tool length plus boring hea. 204 Call or for a fast frienly quote. Fax:

35 PinzBOHR High Precision CAT50 Toolholers Excee inustry stanars for taper accuracy an concentricity Two offset axial tapere locking screws maximize rigiity an allow fast tool changes Reucers allow ifferent size boring heas to be use with the same toolholer Use extensions to increase boring epth Match the imension on toolholer an boring hea for proper selection. B l1 CAT50 Boring Toolholers Boring epth (B) is tool length plus boring hea. Part No. escription (mm) (mm) B l1 Coupling Screw CT " 4.65" 3.31" CT " 5.43" 4.09" CT " 3.54" 1.89" CT " 5.43" 3.78" CT " 6.61" 4.96" CT " 3.78" 2.01" CT " 6.61" 4.84" CT " 7.80" 6.02" CT " 4.41" 2.20" CT " 7.80" 5.59" CT " 9.37" 7.17" CT " 5.04" 2.44" CT " 7.80" 5.20" CT " 9.37" 6.77" CT " 5.94" 2.56" CT " 8.78" 5.39" CT " 11.14" 7.76" CT " 8.82" 4.88" CT " 11.18" 7.24" CT " 13.54" 9.61" CT " 8.43" 4.49" CT " 11.18" 7.24" CT " 13.54" 9.61" CT * " 6.30" 2.76" We stan behin all our proucts with our 100% Satisfaction Guarantee 205

36 PinzBOHR High Precision CAT50 Coolant-Thru Toolholers Excee inustry stanars for taper accuracy an concentricity Two offset axial tapere locking screws maximize rigiity an allow fast tool changes Reucers allow ifferent size boring heas to be use with the same toolholer Use extensions to increase boring epth Match the imension on toolholer an boring hea for proper selection. B Coolant path Boring Heas pg. 188 Inserts an Cartriges pg. 199 CAT50 Coolant-thru Part No. escription (mm) (mm) B l1 Coupling Screw CT R " 4.65" 3.31" CT R " 5.43" 4.09" CT R " 3.54" 1.89" CT R " 5.43" 3.78" CT R " 6.61" 4.96" CT R " 3.78" 2.01" CT R " 6.61" 4.84" CT R " 7.80" 6.02" CT R " 4.41" 2.20" CT R " 7.80" 5.59" CT R " 9.37" 7.17" CT R " 5.04" 2.44" CT R " 7.80" 5.20" CT R " 9.37" 6.77" CT R " 5.94" 2.56" CT R " 8.78" 5.39" CT R " 11.14" 7.76" CT R " 8.82" 4.88" CT R " 11.18" 7.24" CT R " 13.54" 9.61" CT R " 8.43" 4.49" CT R " 13.54" 9.61" CT R " 11.18" 7.24" Blue inicates coolant. Extensions & Reucers pg. 213 Retention Knobs pg. 228 l1 Boring epth (B) is tool length plus boring hea. 206 Call or for a fast frienly quote. Fax:

37 PinzBOHR High Precision BT30, BT40 Toolholers Excee inustry stanars for taper accuracy an concentricity Two offset axial tapere locking screws maximize rigiity an allow fast tool changes Reucers allow ifferent size boring heas to be use with the same toolholer B Match the imension on toolholer an boring hea for proper selection. l1 BT30 Boring Toolholers Boring epth (B) is tool length plus boring hea. Part-No. escription (mm) (mm) B l1 Coupling-Screw BT " 4.92" 3.58" BT " 3.03" 1.38" BT " 4.92" 3.27" BT " 3.27" 1.50" BT " 4.92" 3.15" BT40 Boring Toolholers Part-No. escription (mm) (mm) B l1 Coupling-Screw BT " 3.15" 1.81" BT " 4.33" 2.99" BT " 5.12" 3.78" BT " 3.23" 1.57" BT " 5.12" 3.46" BT " 6.30" 4.65" BT " 3.46" 1.69" BT " 5.12" 3.35" BT " 6.30" 4.53" BT " 4.09" 1.89" BT " 7.48" 5.28" BT " 9.06" 6.85" BT " 4.72" 2.13" BT " 7.48" 4.88" BT " 9.06" 6.46" BT " 7.13" 3.74" BT " 8.70" 5.31" BT " 8.66" 4.72" BT " 8.66" 4.72" We stan behin all our proucts with our 100% Satisfaction Guarantee 207

38 PinzBOHR High Precision BT50 Toolholers Excee inustry stanars for taper accuracy an concentricity Two offset axial tapere locking screws maximize rigiity an allow fast tool changes Reucers allow ifferent size boring heas to be use with the same toolholer Use extensions to increase boring epth Match the imension on toolholer an boring hea for proper selection. B Boring Heas pg. 188 Inserts an Cartriges pg. 199 Extensions & Reucers pg. 213 Retention Knobs pg. 228 BT50 Boring Toolholers Part No. escription (mm) (mm) B l1 Coupling Screw BT " 4.76" 3.43" BT " 5.55" 4.21" BT " 3.66" 2.01" BT " 5.55" 3.90" BT " 6.73" 5.08" BT " 3.90" 2.13" BT " 6.73" 4.96" BT " 7.91" 6.14" BT " 4.53" 2.32" BT " 7.91" 5.71" BT " 9.49" 7.28" BT " 5.16" 2.56" BT " 7.91" 5.31" BT " 9.49" 6.89" BT " 6.06" 2.68" BT " 9.53" 6.14" BT " 11.89" 8.50" BT " 9.53" 5.59" BT " 11.89" 7.95" BT " 14.25" 10.31" BT " 7.68" 3.74" BT " 11.89" 7.95" BT " 14.25" 10.31" BT * " 6.30" 2.76" *BT is for irect mounting of large heas. l1 Boring epth (B) is tool length plus boring hea. 208 Call or for a fast frienly quote. Fax:

39 PinzBOHR High Precision HSK50A, 63A, 100A Toolholers Excee inustry stanars for taper accuracy an concentricity Two offset axial tapere locking screws maximize rigiity an allow fast tool changes Reucers allow ifferent size boring heas to be use with the same toolholer Use extensions to increase boring epth B Match the imension on toolholer an boring hea for proper selection. 1 HSK50A Boring Toolholers Part No. escription 1 (mm) (mm) B l1 Coupling Screw HSK-50A " 3.19" 1.85" HSK-50A " 3.58" 1.93" HSK-50A " 3.98" 2.20" HSK-50A " 4.57" 2.36" HSK63A Boring Toolholers Part No. escription 1 (mm) (mm) B l1 Coupling Screw HSK-63A " 3.19" 1.85" HSK-63A " 3.58" 1.93" HSK-63A " 3.98" 2.20" HSK-63A " 4.57" 2.36" HSK-63A " 5.35" 2.76" HSK-63A " 6.73" 3.35" HSK100A Boring Toolholers l1 Boring epth (B) is tool length plus boring hea. Part No. escription 1 (mm) (mm) B l1 Coupling Screw HSK-100A " 3.50" 2.165" HSK-100A " 3.90" 2.244" HSK-100A " 4.09" 2.322" HSK-100A " 4.69" 2.480" HSK-100A " 5.47" 2.847" HSK-100A " 6.85" 3.46" HSK-100A " 7.64" 3.70" HSK-100A " 8.43" 4.49" HSK * " 6.692" 3.149" *HSK is for irect mounting of large heas. We stan behin all our proucts with our 100% Satisfaction Guarantee 209

40 PinzBOHR High Precision Welon & R8 Toolholers Welon toolholer Use with any Techniks En Mill Holers with H5 bore tolerance for boring applications from.315" up to 3.228" Two offset axial tapere locking screws maximize rigiity an allow fast tool changes Match the imension on toolholer an boring hea for proper selection. Boring epth (B) is tool length plus boring hea. Welon 3/4" Shank Part No. escription (mm) (mm) B Coupling Screws B /4-SS-WEON " B /4-SS-WEON " B /4-SS-WEON " Welon 1" Shank Part No. escription (mm) (mm) B Coupling Screws B SS-WEON " B SS-WEON " B SS-WEON " Welon 1-1/4" Shank Part No. escription (mm) (mm) B Coupling Screws B /4-SS-WEON " B /4-SS-WEON " B /4-SS-WEON " B /4-SS-WEON " Welon 1-1/2" Shank Part No. escription (mm) (mm) B Coupling Screws B /2-SS-WEON " B /2-SS-WEON " B /2-SS-WEON " R8 Toolholers Part No. escription (mm) (mm) B Coupling Screws R R " R R " R R " R R " R8 Tool holer R R " Call or for a fast frienly quote. Fax:

41 arge Hea Holers, Aapters & Extensions Maximum rigiity an accuracy CAT, BT, HSK100A spinles Nickel-chrome alloy steel ensures best reliablity an repeatability Boring epth (B) is tool length plus boring hea. CAT, BT, HSK irect Mount Toolholers Part No. escription lbs CAT W 3.93" 2.75" BT " 2.75" HSK " 3.14" B irect mount toolholer aapter mount holers require aapter optional extension CAT, BT, HSK100A Aapter Mount Toolholers require aapter Part No. escription lbs CAT W 3.93" 4.48" CAT W 3.93" 7.24" CAT W 3.93" 9.60" BT " 3.74" BT " 7.95" BT " 10.31" HSK-100A " 4.48" Optional Extensions (require aapter for large hea mounting) Part No. escription lbs P " 3.14" P " 4.72" arge Hea Aapter (use with aapter mount holers) Part No. escription lbs AT " 1.96" 9.61 extension aapter mount toolholer Extensions can be use with aaptor mount toolholers but o require a aaptor for large hea mounting. large hea aapter We stan behin all our proucts with our 100% Satisfaction Guarantee 211

42 arge Hea Mounting Instructions Finish Heas #20 Set Clamp Screws #19 Slie Block Screws Rough Heas #4 Shiel ock Screws #17 Set Clamp Screws 1. oosen slie block screws (#19 finish heas, #16 rough heas). 2. Remove set clamp screws (#20 finish heas, #17 rough heas). 3. On finish boring heas only, remove shiel lock screws #4. #16 Slie Block Screw 4. Move slie blocks / shiel off-center until the four counter bore bolt holes locate in the boy below the slie blocks are completely expose. 5. Place taper shank holer or aapter on back sie of boring hea with pilot completely engage in pilot cavity. 6. Insert 4 socket hea cap screws into counter bore holes an tighten to 90 ft-lbs torque. 7. Push slie blocks back into position to line up with threae holes below. 8. Insert nut / close shiel lock screws an tighten. 9. Ajust boring hea to esire iameter an tighten slie block lock screws. 212 Call or for a fast frienly quote. Fax:

43 PinzBOHR High Precision Extensions Exten boring epth Two offset axial tapere locking screws maximize rigiity an allow fast tool changes B Match the imensions on toolholer, extension, an boring hea for proper selection. Stanar Extensions Calculate neee extension length () to achieve your boring epth (B) Boring Heas pg. 188 Inserts an Cartriges pg. 199 Retention Knobs pg. 228 Part No. escription (mm) (mm) Coupling Screw P " P " P " P " P " P " P " P " P " P " P " P " P " P " P " P " Coolant-thru Spinle Extension Part No. escription (mm) (mm) Coupling Screw P-22-30R " P-27-30R " P-32-35R " P-42-40R " P-54-50R " P-68-60R " P-85-70R " P R " Blue inicates coolant Use with coolant-thru toolholers available upon request. Coolant-thru Spinle Extension The coolant-thru spinle extension provies coolant to the cutting zone for optimal stock removal rates. Minimum recommen coolant pressure is 70 psi. Coolant is irecte onto cutting ege by aapter. We stan behin all our proucts with our 100% Satisfaction Guarantee 213

44 PinzBOHR High Precision Reucers & Chamfering Heas Reucers allow ifferent boring heas to be use with the same toolholer / extension combination Two offset axial tapere locking screws maximize rigiity an allow fast tool changes Match the imensions on toolholer, reucer, an boring hea for proper selection. Reucers Part No. escription (mm) (mm) 1 (mm) 1 (mm) c Coupling Screw R ".39" R ".39" R ".39" R ".39" R ".47" C R ".39" R ".39" R ".39" R ".47" R ".39" R ".39" R ".47" R ".39" R ".47" R ".47" R ".47" R ".47" R ".47" R ".47" Chamfering Heas Part No. esc. (mm) (mm) Insert Insert Screw Wrench Hex Wrench CH " CMT 32.5_ hex CH " CMT 32.5_ hex CH " CMT 32.5_ hex CH " CMT 32.5_ hex CH " CMT 43_ hex CH " CMT 43_ hex CH " CMT 43_ hex CH " CMT 43_ hex CH " CMT 43_ hex 214 Call or for a fast frienly quote. Fax:

45 High Precision En Mill Holers & Face Mill Arbors For 1/4" up to 3/4" en mills Use with extra-long toolholers an extensions for extene length applications Two offset center lock screws maximize rigiity while still permitting fast tool changes En Mill Holers 2 Boring Heas pg. 188 Inserts an Cartriges pg. 199 Extensions & Reucers pg. 213 Retention Knobs pg. 228 Part No. escription (mm) (mm) AM-42-W1/ " 1/4" AM-42-W3/ " 3/8" AM-42-W1/ " 1/2" AM-42-W3/ " 3/4" AM-54-W3/ " 3/4" Moular Coupling System For 3/4" up to 1-1/4" face mills Two offset center lock screws maximize rigiity while still permitting fast tool changes Use with extra-long toolholers an extensions for extene length applications Face Mill Arbor Part No. escription (mm) (mm) AM-54-3/ " 3/4" AM " 1.0" AM " 1.0" AM / " 1-1/4" 2 Offset Center ock Screws Pin an taper coupling system allows tools to be change without removing from the spinle. Two offset center lock screws apply maximum tightening force between the tool an the toolholer. This increases rigiity an enhances vibration amping characteristics. We stan behin all our proucts with our 100% Satisfaction Guarantee 215

46 PinzBOHR Spees & Fees Guielines Optimal spees & fees epen upon material, machine, tool overhang, an setup. These guielines may not be correct for your application, but can serve as a useful starting point. Rough Boring with ual Inserts Material: Plain Carbon Steel Max. Stock ia. Range Hea Removal (inch) Size on ia. Suggeste Spees & Fees Spee Fee SFM IPR , 54, , 100, , 400, Material: Alloy Steels , 54, , 100, , 400, Material: Stainless Steels , 54, , 100, , 400, Material: Cast Iron , 54, , 100, , 400, Material: Aluminum an Aluminum Alloys , 54, , 100, , 400, Material: Titanium an High Temperature Alloys , 54, , 100, , 400, Finish Boring with Single Inserts Material: Plain Carbon Steel ia. Range (inch) 216 Call or for a fast frienly quote. Fax: Hea Size Max. Stock Removal on ia. Suggeste Spees & Fees Spee Fee SFM IPR , 54, , 100, , 400, Material: Alloy Steels , 54, , 100, , 400, Material: Stainless Steels , 54, , 100, , 400, Material: Cast Iron , 54, , 100, , 400, Material: Aluminum an Aluminum Alloys , 54, , 100, , 400, Material: Titanium an High Temperature Alloys , 54, , 100, , 400,

47 MacroBOHR System For arge Hole Boring Range: to " MacroBOHR For finish, rough, an external boring Easy-to-use, no complicate setups Har coate aluminum an nickel-chrome alloy steel for maximum accuracy an rigity Built for Spee. All Techniks proucts are backe by our 100% satisfaction guarantee!

48 MacroBOHR Boring Tools Range: to " MacroBOHR Moular System Tool Holer (aapter mount) The MacroBOHR boring system is a lightweight line of tools optimize for large iameter boring. MacroBOHR tools are capabable of boring holes ranging from 8.661" up to ". All tool holers, boring heas, & counterweights are mae from high-strength aluminum or nickle-chrome alloy steel. The boring heas are fully inexable on the plates an very easy to setup. Extension (optional) Tool Holer (irect mount) MacroBOHR Boring Range Aapter (require) Aluminum Mounting Bar Boring holes from 8.661" up to " can be achieve by simply changing the plate size. Each plate has 2 raial positions to locate the boring hea an counter-weight to achieve minimum or maximum bore size. boring hea counterweight boring hea Use MacroBOHR for finish, rough, an external boring applications. External boring is achieve by reversing the cartrige position. cartrige reverse cartrige for external boring applications cartrige 218 Call or for a fast frienly quote. Fax:

49 MacroBOHR Plates, Boring Heas, Cartriges & Counterweights w2 Aluminum Mounting Bars Part No. escription Min Max w2 lbs Coupling screw Qty. Fixing Screw MB-SP " 12.59" 7.87" 3.93" 2.28" 1.22" 4.76 TF TC MB-SP " 16.53" 11.81" 3.93" 2.28" 1.22" 7.21 TF TC MB-SP " 20.47" 15.74" 3.93" 2.28" 1.22" TF TC MB-SP " 24.40" 19.68" 3.93" 2.67" 1.61" TF TC MB-SP " 28.34" 23.62" 3.93" 2.67" 1.61" TF TC MB-SP " 32.28" 27.55" 3.93" 2.67" 1.61" TF TC MB-SP " 36.22" 31.49" 3.93" 3.07" 2.00" TF TC MB-SP " 40.15" 35.43" 3.93" 3.07" 2.00" TF TC Qty. w2 W Boring Hea AccuSET grauate ial in.0001" increments for fast an easy cutting ajustments. Cartrige Ajusting Part No. escription W w2 lbs Screw Key ocking Key MB-068-W 4.07" 3.42" 2.67" 6.77 CS HK 050 HK 080 Cartriges Part No. escription Insert W lbs Torx Screw Key Torx TP_22_ TP ".78" 0.22 TT 400 TK TC_32.5_ TC-16T3 2.00".78" 0.22 TT 409 TK CC_32.5_ CC-09T3 2.00".78" 0.22 TT 409 TK 15 W Counterweight Part No. escription W lbs MB-CW 4.07" 2.36" 6.99 W We stan behin all our proucts with our 100% Satisfaction Guarantee 219