Fittings & Accessories for Water Pipe 2018 Price Catalogue

Transcription

1 Fittings & Accessories for Water Pipe 2018 Price Catalogue

2 2about us Here at PASSON we continually strive to evelop an expan our range of fittings reflecting our ongoing strategy to eliver innovative solutions in the market. PASSON have one of the wiest ranges of pipe fittings in the worl with sizes ranging from 16mm to 900mm, pressure ratings 0 bar to 25 bar, accepting nearly all existing pipe ranges, metric an imperial incluing polyethylene, lea, copper an galvanise. PASSON have a 50 year in the groun track recor for its proucts. We prie ourselves not only on the quality of our fittings but also on our high stanar of service, elivery an aftersales support. Uniquely place in the UK market to supply a full range of fittings an accessories for water & gas pipe, our eicate sales an technical team will work with you to provie the foremost solutions for joining supply pipes. Sales: sales@plasson.co.uk Marketing: marketing@plasson.co.uk Accounts: accounts@plasson.co.uk Plasson UK t. Plasson House, Albert rive, Burgess Hill, West Sussex RH15 9TN

3 inex introuction 2 mechanical 4-9 universal & aaptors pushfit valves metering threae repair clamps tools/accessories irish fittings electrofusion fitting instructions technical etails ef specialist tooling 58 contact etails 59 3

4 mechanical couplers mechanical couplers mechanical PASSON mechanical fittings offer solutions for connecting PE pipes, use for conveying water an other fluis in urban an inter-urban infrastructure, inustrial, mining, lanscape, farming as well as optical fibre uct systems. The fittings are esigne to withstan working pressures of up to 16bar, an also inclue valves which allow the regulation of flow. These fittings are manufacture in iameters ranging from 16mm to 160mm Coupler 7610 Repair Coupler 160mm 7010BB CC EE FF GG HH JJ KK MM P CC EE FF GG HH JJ KK MM En Plug 7110 Reucing Coupler 7110CB0 20 x B0 25 x C0 25 x EC0 32 x E0 32 x F0 40 x FE0 40 x G0 50 x GE0 50 x GF0 50 x H0 63 x HE0 63 x HF0 63 x HG0 63 x JG0 75 x JH0 75 x KH0 90 x KJ0 90 x K0 110 x C E F G H J K Plug Aaptor 7129C E F G H

5 mechanical aaptors 7020 Male Aaptor Metric x MI BSP 7020B00 16 x 3/ B10 16 x 1/ B20 16 x 3/ C10 20 x 1/ C20 20 x 3/ C30 20 x x 1/ x 3/ x E20 32 x 3/ E30 32 x E40 32 x 11/ E50 32 x 11/ F30 40 x F40 40 x 11/ F50 40 x 11/ F60 40 x G30 50 x G40 50 x 11/ G50 50 x 11/ G60 50 x H40 63 x 1 1/ H50 63 x 1 1/ H60 63 x H70 63 x 2 1/ J60 75 x J70 75 x 2 1/ J80 75 x K60 90 x K70 90 x 2 1/ K80 90 x K90 90 x x x x Female Aaptor Metric x FI BSP 7030B10 16 x 1/ B20 16 x 3/ C10 20 x 1/ C20 20 x 3/ C30 20 x x 3/ x E20 32 x 3/ E30 32 x E40 32 x 1 1/ F30 40 x F40 40 x 1 1/ F50 40 x 1 1/ G40 50 x 1 1/ G50 50 x 1 1/ G60 50 x H60 63 x J60 75 x J70 75 x 2 1/ K60 90 x K80 90 x K90 90 x x x Female Aaptor Parallel Threa x 3/ x E30 32 x mechanical aaptors 5

6 mechanical tees mechanical tees Tee Repair Tee 160mm 7040BBB CCC EEE FFF GGG HHH JJJ KKK PP Tee Male Offtake 7840C1C 20 x 1/2 x C2C 20 x 3/4 x x 1/2 x x 3/4 x E3E 32 x 1 x F4F 40 x 11/4 x F5F 40 x 1 1/2 x G4G 50 x 1 1/4 x G5G 50 x 1 1/2 x H4H 63 x 1 1/4 x H5H 63 x 1 1/2 x H6H 63 x 2 x Tee Female Offtake 7045CCC EEE FFF GGG HHH Reucing Tee 7340CBC 20 x 16 x C 25 x 20 x EE 32 x 25 x FF 40 x 25 x FEF 40 x 32 x GG 50 x 25 x GEG 50 x 32 x GFG 50 x 40 x HEH 63 x 32 x HFH 63 x 40 x HGH 63 x 50 x JHJ 75 x 63 x Enlarging Tee 7140B1B 16 x 1/2 x B2B 16 x 3/4 x C1C 20 x 1/2 x C2B 20 x 3/4 x C2C 20 x 3/4 x x 1/2 x C 25 x 3/4 x x 3/4 x x 1 x x 11/4 x E2E 32 x 3/4 x E3 32 x 1 x E3E 32 x 1 x E4E 32 x 1 1/4 x E5E 32 x 1 1/2 x F3F 40 x 1 x F4F 40 x 1 1/4 x F5F 40 x 1 1/2 x F6F 40 x 2 x G5G 50 x 1 1/2 x G6G 50 x 2 x H4H 63 x 1 1/4 x H5H 63 x 1 1/2 x H6H 63 x 2 x J6J 75 x 2 x J7J 75 x 2 1/2 x J8J 75 x 3 x K8K 90 x 3 x x 4 x Slip Tee Female Offtake E 25 x 32 x G50 50 x 1 1/2 x H40 63 x 1 1/4 x

7 mechanical elbows Elbow 7050BB CC EE FF GG HH JJ KK P Reucing Elbow 7510C0 25 x Elbow 160mm 7460EE FF GG HH KK Elbow Male Offtake 7450C10 20 x 1/ C20 20 x 3/ Elbow Female Offtake 7150B10 16 x 1/ C10 20 x 1/ C20 20 x 3/ x 1/ x 3/ x E20 32 x 3/ E30 32 x E40 32 x 11/ F30 40 x F40 40 x 1 1/ F50 40 x 1 1/ F60 40 x G30 50 x G40 50 x 1 1/ G50 50 x 1 1/ G60 50 x H40 63 x 1 1/ H50 63 x 1 1/ H60 63 x J60 75 x J80 75 x Elbow Male Offtake mechanical elbows 7750 Wall Plate Elbow PP 7750C10 20 x 1/ x 3/ Wall Plate Elbow ZR 9055C10 20 x 1/ x 3/ C10 20 x 1/ C20 20 x 3/ x 1/ x 3/ x E30 32 x F30 40 x F40 40 x 1 1/ F50 40 x 1 1/ G30 50 x G40 50 x 1 1/ G50 50 x 1 1/ H40 63 x 1 1/ H50 63 x 1 1/ H60 63 x K80 90 x x

8 mechanical moular aaptors mechanical moular aaptors What are the moular aaptor, threae aaptor an moular tee for? These innovative PASSON proucts allow mechanical fittings to be connecte without the use of pipe, meaning the joint is more secure an less space is neee Threae Aaptor converting mechanical fitting to Male Threa 7940 Moular Aaptor connecting fittings together 7956 Moular Tee extening the stanar fitting to provie a secon branch 7940 Moular Aaptor For close/tight assemblies 7250 Threae Aaptor Convert st fitting to MI BSP 7940C E F G H Moular Tee Male Offtake for builing manifols 7956E3E 32 x 1 x F4F 40 x 1 1/4 x F5F 40 x 1 1/2 x G4G 50 x 1 1/4 x G5G 50 x 1 1/2 x G6G 50 x 2 x H4H 63 x 1 1/4 x x 1/ x 3/ x 1/ x 3/ x x 1 1/ x x 1 1/ x 1 1/ x x x 1 1/ x x 2 1/ x 1 1/ x x 2 1/ x

9 mechanical miscellaneous 7810 Coupler with Riser 7810G2G 50 x 3/4 x G3G 50 x 1 x H3H 63 x 1 x J2J 75 x 3/4 x Tee 7220 Mechanical Flange Aaptor 160mm 7220G50 50 x 1 1/ G60 50 x H60 63 x J70 75 x 2 1/ K80 90 x K90 90 x x MM0 125 x M x PM 160 x P0 160 x mechanical miscellaneous 7640HHH KKK Spigot Flange Aaptor 7550 Y-Fitting 7550CC2 20 x 20 x 3/ x 25 x 3/ Spigot Elbow 160mm 7236G50 50 x 1 1/ G60 50 x H60 63 x H70 63 x 2 1/ J60 75 x J70 75 x 2 1/ J80 75 x K70 90 x 2 1/ K80 90 x K90 90 x x x x PM 160 x P0 160 x GF0 50 x GG0 50 x HG0 63 x EPM Flange Gasket 7540 Cross Threae Female Offtake 7540C20 20 x 3/ / / MM NN PP QQ0 200/225 x SS0 250/280 x TT0 315 x

10 mechanical universal mechanical slie n seal plass4 Universal Slip Coupler Connect or repair multiple pipe types with one fitting 1761 Universal Slip Coupler Universal x Universal x x x x x What is it? Repair coupler, connecting to a variety of pipe materials. Repairs large holes an gaps - long insertion epth an boy. What is it mae from? Boy: PPH, Safety seal: EPM, O ring: EPM Grip ring: Acetal & stainless steel, Nut: PPH Which pipes? Metric PE, Imperial PE, steel, Cu, lea, PEX, PB, PVC-U, ABS & PP-R. Repair lengths PE x Universal What is it? A PASSON universal fitting which connects metric polyethylene to imperial polyethylene (alkathene), copper (table X & Y), lea, galvanise steel, PVC-U an poly-york. Only a few fitting sizes are neee to cover all pipes from 15mm to 50mm Plass4 Coupler PE x Universal x x x x x x Plass4 Elbow PE x Universal x x x Maximum repair length gap (Mrl) (popular pipes) Mrl (25mm, 3/4 ) 90mm (32mm, 1 ) 100mm (40mm, 11/4 ) 110mm (50mm, 11/2 ) 120mm (63mm, 2 ) 130mm

11 mechanical universal Universal Couplers The PASSON pushfit Universal connects metric PE to other pipe materials such as imperial polyethylene, copper, lea, PVC, poly-york an galvanise iron pipes Universal Coupler PE x Universal Connecting to Cu/PB/PEX 1001C Coupler PE to Cu/PB/PEX 1001CU x CU x CU x CU x mechanical universal x x x C Male Aaptor Cu/ PB/PEX The Plasson 10017C allows pushfit connection of copper, PEX or PP with the universal en fitting all pipes as above, incluing metric PE C Universal Coupler 22mm Cu/PB/PEX x Universal 1002C x 3/ C x 3/ C x C Female Aaptor Cu/ PB/PEX 10017C x C x C x These fittings revolutionise the extening or repair of ol pipes with a neat attractive fitting. Pushfit to the metric en, simply tighten the universal en to provie a 24-28mm 31-35mm reliable long term fix with an appearance that will satisfy the most emaning customer. 1003C x 3/ C x 3/ When using PB/ PEX pipes, use pipe manufacturers liner. 11

12 TM mechanical barrier imperial TM mechanical plasshiel black 2 blue black 2 black Connecting to Barrier Pipe Barrier pipe is recommene for use in contaminate groun, the PlasShiel aaptor will allow the stanar Plasson fitting to be aapte to accept barrier pipes. The esign of the aaptor meets the requirements of BS8588 (formerly WIS ) 7400 PlasShiel Conversion Kit For Type A barrier pipe Coe Bag Grip ring ea blue re grey PlasShiel Conversion Kit For Type B barrier pipe Coe Bag Grip ring ea white white white 6.56 To convert a stanar metric fitting to accept barrier pipe, iscar the original grey nut an white grip ring, replace with the black nut, barbe aaptor an coloure grip ring from the kit, assemble as shown in the instructions on pg52. Imperial/Metric 7418 Coupler Metric to Imperial 74181C0 1/2 x CC 3/8 x /2 x C 3/8 x /4 x E0 1 x E0 1 1/4 x G0 1 1/4 x G0 1 1/2 x H0 1 1/2 x H00 2 x Elbow Metric to Imperial 74781C0 1/2 x /2 x /4 x E0 1 x Coupler Imperial /2 x 1/ /4 x 3/ x /2 x 1 1/ x Female Aaptor Imperial 12 When use in burie applications, it may be necessary to wrap the fitting with aluminium foil tape & petrolatum tape or waterproof tape as require by your local water utility company /2 x 1/ /4 x 3/ x /2 x 1 1/ x Male Aaptor Imperial /2 x 1/ /4 x 3/ x /2 x 1 1/ x

13 mechanical aaptors Connecting to Copper pipe (above & below groun) 7438 Copper Aaptor Table X & Y x x x x x x x See pg53 for fitting instructions. Connecting to PVC 7970 Metric PVC Aaptor 7970C E F G H Reucing Set mechanical aaptors Connecting to ea 7782 ea Aaptor Coe Nearest Equivalent Imperial Size (IN x B/Y) Connecting to Galv 7896 Universal Aaptor For Galvanise & PVC Fitting Size Bore (mm) Wall Thickness (mm) ea /8 x 5lb /2 x 7lb /2 x 9lb /4 x 9lb /4 x 11lb x 16lb C0 25 x EC0 32 x E0 32 x FE0 40 x G0 50 x GE0 50 x GF0 50 x H0 63 x HE0 63 x HG0 63 x JH0 75 x H0 110 x J0 110 x K0 110 x amage Metric Pipe Aaptor No en loa restraint. Anchoring of pipe an fitting require x x 22 / 1/ x 28 / 3/ x 35 / x 42 / 1 1/ Connecting to Steel 7898 Aaptor For Steel Pipe No en loa restraint. Anchoring of pipe an fitting require. 7898G50 50 x 1 1/ H60 63 x Pipe iner C E H C E F G H

14 mechanical aaptors connecting to imperial mechanical aaptors connecting to imperial Aaptors to convert Metric Fittings to Imperial pipe 7786 Class C ow ensity BS1972/67 Coe Nominal Size Fitting Size ea / / / / / Class C High ensity BS3284/67 Coe Nominal Size Fitting Size ea / / / / Normal Gauge IS 134:1977 Coe Nominal Size Fitting Size ea / / / / Class ow ensity BS1972/67 Coe Nominal Size Fitting Size ea / / / / Class High ensity BS3284/67 Coe Nominal Size Fitting Size ea / / / / / Heavy Gauge IS 134:1977 Coe Nominal Size Fitting Size ea / / / / For fitting instructions see pg53. Pipe Sizes of Imperial Polyethylene (Alkathene) O (mm) 3/8 1/2 3/ /4 1 1/2 2 Class C ow ensity Class ow ensity Class C High ensity Class High ensity Normal Gauge Heavy Gauge Min Max O Wall Thickness Min Max O Wall Thickness Min Max O Wall Thickness Min Max O Wall Thickness Min Max O Wall Thickness Min Max O Wall Thickness

15 mechanical sale tapping sale Sale Single Outlet With Reinforcing Ring, Stainless Bolts 16076C10 20 x 1/ x 1/ x 3/ E10 32 x 1/ E20 32 x 3/ E30 32 x F10 40 x 1/ F20 40 x 3/ F30 40 x G10 50 x 1/ G20 50 x 3/ G30 50 x G40 50 x 1 1/ H10 63 x 1/ H20 63 x 3/ H30 63 x H40 63 x 1 1/ H50 63 x 1 1/ J10 75 x 1/ J20 75 x 3/ J30 75 x J40 75 x 1 1/ J50 75 x 1 1/ J60 75 x K10 90 x 1/ K20 90 x 3/ K30 90 x K40 90 x 1 1/ K50 90 x 1 1/ K60 90 x x 1/ x 3/ x x 1 1/ x 1 1/ x M x 3/ M x M x 1 1/ M x 1 1/ M x N x N x 1 1/ N x 1 1/ N x P x P x 1 1/ P x 1 1/ P x Q x Q x 1 1/ Q x 1 1/ Q x Self-Tapping Swivel Tee A simple but effective fitting for branch connections from a live mains pipe (63mm-180mm), to 25mm or 32mm supply pipes, the Tapper is suitable for use on metric PE an metric PVC mains pipes Tapper for PE/PVC Pipe, Stainless Bolts Key Features Use on a live, pressurise mains pipe. Suitable for PE an upvc/mopvc. Outlet can be pointe in require irection before final tightening. arge footprint on mains pipe protects PVC from splitting an sale migration. Stainless steel bolts ensures long service life. Easy to fit. Minimal healoss. Can be use as a temporary shut off. mechanical sale tapping sale 15

16 pushfit couplers aaptors pushfit couplers aaptors PASSON pushfit fittings provie eicate solutions for connecting PE an other pipe materials such as copper, PB, PEX. This compact an attractive fitting is ieal for the plumbing market, where space is limite an appearance is crucial. WRAS approve an rate to PN Coupler 1001U U U U U U Reucing Coupler 1002 Male Aaptor 1002U x 1/ U x 3/ U x 1/ U x 3/ U x U x 3/ U x U x 1 1/ U x U x 1 1/ U x 1 1/ U x 1 1/ U x U x 1 1/ U x C Male Aaptor to Cu/PB/PEX 1011U x U x U x U x U x U x U x U x C Coupler PE x Cu/PB/PEX 1001CU x CU x CU x CU x M Coupler Metric to Imperial 1002C x 3/ C x 3/ C x Female Aaptor 1003U x 1/ U x 1/ U x 3/ U x U x 3/ U x U x 1 1/ U x 1 1/ U x 1 1/ U x U x 1 1/ U x C Female Aaptor to Cu/PB/PEX M x 1/ M x 1/ M x 3/ M x C x 3/ C x 3/

17 pushfit elbows en plug Tee 1004U U U U U U Reucing Tee Elbow 1005U U U U U U Reucing Elbow pushfit elbows en plug 1034U x 20 x U x 20 x U x 25 x Tee Female Threae 1051U x M 90 Elbow Metric to Imperial 1014U x 1/2 x U x 3/4 x U x 1 x Female Elbow 1005M x 1/ M x 3/ Wall Plate Elbow 1015U x 1/ U x 3/ U x 1/ U x 3/ U x U x 3/ U x Male Elbow 1075U x 1/ U x 3/ U x 1/ U x 3/ En Plug 1085U x 1/ U x 3/ U x 1/ U x 3/ U x U x 3/ U x U x 1 1/ U x 1 1/ U x 1 1/ U x U U U A liner must be use with metric MPE pipe to ensure conformance with WRAS. See pg13 for 7950 liners. When using PB/ PEX pipes, use pipe manufacturers liner. 17

18 valves stop taps valves stop taps valves 3407 Stop Tap WRAS approve stop tap for above & below groun use. Boy & nut are mae from polypropylene, the O ring from high quality NBR Stop Tap Above & Below Groun 3489 Stop Tap for Imperial Pipe / / Stop Tap Normal Gauge 3407CC EE Stop Tap Above & Below Groun FI x FI /2 x 1/ /4 x 3/ Stop Tap Heavy Gauge / Stop Tap Chamber with plastic li or cast li 3610 plastic li cast li Suitable for 20, 25 & 32mm PASSON stop taps. 750mm guar tube can be cut to length. Plastic li: 1 ton rate (Class C rate). Cast iron li: 5 ton rate (Class B rate). Components for /2 x 1/ /4 x 3/ Pushfit Stop Tap Above & Below Groun 0341U U U C Pushfit Stop Tap PE x Cu/PB/PEX Above Groun Only mm tube sleeve base surface box plastic surface box cast x x x x

19 valves mains stop valve 3703 Mains Stop Valve. Above & Below Groun O ring seale spinle for reliability Mains Stop Valve Above & Below Groun FI x FI Coe n Bag ea / / Mains Stop Valve Above & Below Groun FI x FI valves mains stop valve Full bore (ultra-low healoss). Coe n Bag ea / Mains Stop Valve Above & Below Groun FI x FI Coe n Bag ea mm mm What is the 3703? High quality 1/4 turn primary stop valve for water isolation. WRAS approve? The 3703 is WRAS approve for the full range. It is the first WRAS approve stop valve for 50mm (11/2 ) an 63mm (2 ) mains pipe manufacture from non metallic materials. What is it mae from? Manufacture from glass reinforce polyamie, the 3703 now provies an alternative solution to the traitionally use gunmetal an zr stop valves. Suitable for contaminate groun? (BS8588) Yes, BS8588:2017 approve - the new stanar for proucts for use in contaminate groun, at all sizes. rain/test Ports? A version is available which has rain/test ports on one en of the valve (for above groun use only) Mains Stop Valve c/w rain / Test Ports Above Groun Only FI x FI Coe n Bag ea 37030F007 3/ F F / F / F

20 valves metal stop taps ball valves valves metal stop taps ball valves 9048 Universal Stop Tap ZR Above & Below Groun Internal 11/2 FI threa External 2 MI threa /2 FI / 2 MI A A BS5433 Valves 9053 Stop Tap Gun Metal BS5433 FI x FI / / / Universal Stop Tap ZR Above & Below Groun Polymer Ball Valves 1379 Ball Valve PVC PE x FI 13791C0 20 x 1/ x 3/ E0 32 x F0 40 x 1 1/ G0 50 x 1 1/ H0 63 x Ball Valve PVC ouble Union FI x FI / / / / / / Ball Valve PVC Economy FI x FI 9051 Universal Stop Tap ZR Above & Below Groun Square rive WIS Valves 9061 Plug Tap ZR WIS Type / / / / Arctic Ball Valve Ice Resistant FI x FI EE / /

21 valves ef ball valves quick coupling valve & key Valves for weling (Electrofusion connection) EF Ball Valve PE ouble Spigot (In accorance with BSEN12201 & BSEN1555) For operating key see pg Ball Valve EF PVC ouble Spigot Ball Valve EF PVC PE x Single Spigot Quick Coupling Valve & Key Simple, Quick & Easy What is it? A PASSON valve which allows temporary access to a water sprinkler system with the use of a valve key. What is it mae from? Boy: polypropylene an acetal Spring: stainless steel Seals: NBR Where is it use? ivestock watering systems, sprinkler irrigation systems, lanscaping irrigation. Easy to use Single action snap-in-key opens valve for water flow into hose/sprinkler. Just snap key in place at the esire fixe valve position, an you re reay to go. No turning water mains on an off. Easy release of key, automatically shuts valve. Time an money saving. Highly urable an reliable. valves ef ball valves quick coupling valve & key Quick Coupling Valve & Key /4 Valve Valve Valve Key

22 valves check valves air release valves angle seat valves valves valves check valves air release valves angle seat valves Check Valves (WRAS) 9077 ouble Check Valve ZR FI x FI / / / Single Check Valve ZR FI x FI / Check Valves (Non WRAS) 9057 ouble Check Valve ZR FI x FI (Non WRAS) / / Air Release Valve PVC Vertically Mounte FI x FI / / / / / PRV & Gauge 1/2 FI / 3/4 MI /4-1/ Angle Seat Valve PP MI x MI / / / / Angle Seat Valve PP PE x MI Threa 1061 Non Return Valve PVC FI x FI / / / / / C0 20 x 1/ x 3/ E0 32 x F0 40 x 1 1/ G0 50 x 1 1/ H0 63 x

23 valves bib taps bib cocks wall plate elbows 9056 Bib Tap Hose Union ZR c/w ouble Check Valve 9056C00 1/ / Bib Tap Hose Union ZR / / Bib Tap ZR ockshiel BS / Bib Tap ZR ockshiel BS1010 with Check Valve 7750 Wall Plate Elbow PP 7750C10 20 x 1/ x 3/ Pushfit Wall Plate Elbow PP 1075U x 1/ U x 3/ U x 1/ U x 3/ Wall Plate Elbow ZR 9055C10 20 x 1/ x 3/ Wall Plate Elbow valves bib taps bib cocks wall plate elbows / Arctic Ice Resistant Bib Cock 1000C10 20 x 1/ x 1/ x 3/ / / Bib Cock ever Hanle / /

24 metering connecting water meters below groun metering connecting water meters below groun 3513/4 Stanar 3513 c/w cast li c/w plastic li Key Features 650mm guar tube can be cut to length. Plastic li: 1 ton rate (Class C rate). Cast iron li: 5 ton rate (Class B rate). Inclues 3511 stop valve an meter mount. Metric PE inlet/outlet pipe connection. Aapters available for barrier pipe connection. O ring seale joints. Tough all polypropylene construction. Accepts all stanar 15mm concentric meters Concentric Meter Mount Kit Below Groun - No rain Off Key Features Aapters available for barrier pipe connection. Accepts all stanar 15mm concentric meters. O ring seale joints. Tough all polypropylene construction. Metric PE inlet pipe connection. Metric PE outlet pipe connection. Components for 3513/ mm guar tube foam insulation plug A meter box base surface box cast surface box plastic Ajustable 25mm pushfit for connection. Height ajustable 500mm - 800mm Ajustable for Contaminate an Brass 3/4 threae connection. Height ajustable 500mm - 800mm /

25 metering connecting water meters above groun Many water meter connections are now require insie omestic properties (replacing the traitional bounary box / unergroun position). For a single housing unit, a stanar meter manifol requires a rain port to be incorporate into the assembly. The PASSON 3517/8 range provies a simple solution incorporating a stop tap an rain off point Concentric Meter Mount Kit Internal - with rain Off x x x Meter Mount Internal with rain off 15mm copper connection only x Key Features Metric PE or Cu/PB/PEX inlet pipe connection. O ring seale joints. Built in rain valve. Cu/PB/PEX outlet pipe connection. Aapters available for barrier pipe connection. Tough all polypropylene construction. Accepts all stanar 15mm concentric meters. Key Features 15mm copper inlet/outlet pipe connection. Built in rain valve. Tough all polypropylene construction. Accepts all stanar 15mm concentric meters. Positive isplacement concentric water meter The Glaiator is a positive isplacement water meter, rotating piston type. The flowing water causes the piston to rotate within its chamber, each piston revolution being equivalent to a known volume of water. The piston movement is transferre by a magnetic coupling to the register which has the appropriate reuction gearing. metering connecting water meters above groun 9001 Concentric Water Meter 1 1/2 BSP Coe Nominal Size Nominal Flow ea Rate (m3/h) mm Applications Wholesome (potable) water Stanars/Specification ISO 4064 (class ), BS-EN 14154, WRAS. EEC metrological requirements, MI 2004/22/EC. Maximum Working Pressure: 16 bar. Maximum Working Temperature: 50 C. Boy: Highly reinforce composite material. Features Specially esigne for high accuracy & wie measuring range. Seale super-ry register. IP68 Pulse uner the glass register. Installation Requirements The meter can be installe in any position (horizontal, vertical or incline). The meter must be always full of water while operating. Prior to the installation of a new meter, the pipeline must be flushe out. 25

26 metering manifols an meter mount kits metering manifols an meter mount kits Multiport manifols For chamber (below groun) an above groun use 3524 Manifol 2 Centre fee Port x 25mm Port x 25mm Manifol 2 En fee Port x 25mm Port x 25mm Port x 25mm ea eg Kit for use with En Connection Manifol Coe ea ea leg plug kit for en fee Meter Connections for Multi Use Builings Water supply connection to multi-use builings requires several components to meet water company requirements / regulations. The multiport manifols above can be use in conjunction with the meter mount kits an other PASSON components to ensure the installation meets the require stanars / approvals. Meter mount kits 3535/6 Meter Mount Kit A/B A - Connection to 22mm Cu/PB/PEX B - Connection to 25mm MPE Coe (mm) Bag ea x x

27 metering water meter connections for multi use builings How to buil a multiport manifol 1 One of these: Centre fee or an En fee manifol Centre fee manifols available in 4 an 6 port. En fee manifols available in 3, 4 an 6 port an can be screwe together to give configuration require. 2 One of these: ea eg Kit A ea leg kit is require only if you nee to close the en of an en fee manifol. 3 Several of these: Meter Mount Kit A an/or a Kit B Stop Valve ouble Check Valve To allow stagger between meters, alternate tails require cutting back to minimum 70mm, recommene 100mm length. metering water meter connections for multi use builings Water Meter Mount rain Off Cock Kit A has a 22mm outlet (for copper/pb/pex), a Kit B has a 25mm outlet for PE, or an aaptor can be fitte to connect to alternative pipes. Connection from the manifol for each iniviual supply requires several components to be inclue to meet water company requirements / regulations. Water meter mounts are supplie with a temporary cap to enable commissioning, prior to the fitting of the water meter. The meter mount kit can either be fitte irectly to the multiport manifol or place in the supply line at a convenient location. Using the meter mount kit ensures all the necessary components are installe an of the require stanar / approvals. 4 One of each of these: Mains Stop Valve & Male Aaptor The manifol shoul be isolate on the incoming main. The 3703 valve is the ieal solution. Available with or without a rain/test port. (See pg19). The 7020 aaptor is require to connect either the valve or the manifol to the incoming main. 27

28 threae threae threae A range of quality BSP threae fittings mae from Polypropylene an rate to 16 bar. Ieal replacement for gunmetal an bronze that will not corroe. We recommen the use of PTFE tape on all threae fittings (see pg 33) Threae Socket 5067 Threae Nipple / / / / (PVC)* / / / / (PVC)* Threae Reucing Socket 5065 Reucing Nipple /4 x 1/ Threae Cap / / / / Threae Plug /4 x 1/ x 1/ x 3/ /4 x 1/ /4 x 3/ /4 x /2 x 1/ /2 x 3/ /2 x /2 x 1 1/ x 1/ x 3/ x x 1 1/ x 1 1/ Threae Tee / / / / / / / / /

29 threae 5027 Reucing Bush /2 x 3/8 (PVC)* /4 x 3/8 (PVC)* /4 x 1/ x 1/ x 3/ /4 x 1/ /4 x 3/ /4 x /2 x 1/ /2 x 3/ /2 x /2 x 1 1/ x 1/ x 3/ x x 1 1/ x 1 1/ /2 x x x 1 1/ x 1 1/ x x 2 1/ x x Threae Elbow 5169 PP Tank Connector / / / PVC Tank Connector x 3/ x Threae Riser / M 3/4 x 1/ / / /2 x 1 1/ / threae / / / / Male/Female Threae Elbow / / * PVC items PN Male Hose Aaptor (PVC) /2 BSP x 20mm NB /4 BSP x 25mm NB BSP x 30mm NB BSP x 60mm NB Female Hose Aaptor (PVC) /4 FEM x 16mm NB FEM x 20mm NB

30 repair clamps stainless repair clamps repair clamps The PASSON range of Repair Clamps are esigne to repair water mains pipes where corrosion or mechanical amage has cause leakage. The clamps materials are selecte to give maximum service life an are esigne for ease of use. All materials meet the requirements of WRAS an WI Reg 31 for use on potable water systems. Stainless Steel Repair Clamps PN16 pressure rating. Stainless steel construction with uctile clamping jaws. Wrap aroun esign. Can be use on live mains. Excellent tolerance range. Wie size range available. ight an easy to hanle. Cost effective. Waffle type seal. Captive bolts with nuts that o not require removal to use the clamp. esign reuces the size of excavation require Repair Clamp Stainless (76mm - 1 bolt) 6800 Repair Clamp Stainless (300mm - 4 bolt) x x x x x x x x x x x Repair Clamp Stainless (200mm - 3 bolt) x x x x x x Materials Chart Component Materials Clamp Shell Stainless Steel AISI Clamp Jaws EN-GJS acc. to UNI EN 1563 norms Waffle seal EPM APE 55N Shore 53 + or -5 WRAS approve material Bolts High Tensile Steel, Galvanise M14 (multi bolt) 30

31 repair clamps uctile uctile Iron Repair Clamps PN16 pressure rating. Mae from uctile iron with epoxy coating an stainless briging plates. Two part boy separates so it can be use without cutting the pipe. Excellent tolerance range. Extremely strong an urable. Cost effective. Captive bolts with heas retaine in recesses. Only one tool require for tightening. Waffle type seal ensuring optimum seal. Innovative esign reuces the size of the excavation require. repair clamps 6801 Repair Clamp uctile Iron (200mm - 4 bolt) 6801B x CC x x E x F x Materials Chart Component Materials Clamp Boy uctile Iron GJS UNI EN 1563 Clamp PPA 571 ES Blue 536 Coating Briging Stainless Steel AISI Plates Waffle Seal EPM APE 55N Shore 53 + or -5 WRAS approve material Bolts High Tensile Steel, Galvanise M12 an M

32 tools tools tools/accessories 7960 Chamfer Tool 7990 Mechanical Wrench for PASSON mechanical fittings Pipe Shears Pipe Squeeze Tool 7990BJ FJ G Pushfit Wrench for PASSON pushfit fittings P P Strap Wrench Universal A Water Valve Key Universal Tapper Assembly Tool for use with & See pg15 & pg EF Han Scraper / / Operating Key for use with EF Ball Valve See pg

33 accessories Pipe Clip Metric Pushfix Coe Tub ea 60120C E G H PTFE Tape 4897 Han Wipes Coe Tub ea Han Cleaner accessories Coe Carton ea F80 Silicone Grease ubricant (WRAS) Coe Tub ea Coe Container ea F ml (tub) F ml (spray) Protective Tapes 6101 (aluminium) 50 x 45m (waterproof) 50 x 10m (petrolatum) 50 x 10m EF Wipes Tub A Marker Pen 4902A

34 mechanical irish stanar to metric/universal mechanical irish stanar to metric/universal IS134 Normal Gauge (re grip ring) 7518 Coupler Normal x Metric /2 x /2 x /4 x x Elbow Normal x Metric /2 x /2 x /4 x /4 x x Irish Stanar to metric/universal IS134 Heavy Gauge (light blue grip ring) 7618 Coupler Heavy x Metric /2 x /2 x /4 x x Elbow Heavy x Metric /2 x /2 x /4 x x Coupler Normal x Heavy Plass4 Universal Coupler to Heavy Gauge /2 x 1/ /2 x 3/ /4 x 3/ /2 HG x 15-22mm /2 HG x 20-27mm /2 HG x 27-35mm Irish Copper Aaptor For connection to Irish copper, use the 7438 aaptor in a metric PASSON mechanical fitting Copper Aaptor table X & Y Irish Copper Pipe sizes x 1/2 IRS x 3/4 IRS x 1 IRS Nominal Size mm Min O mm 1/ /

35 mechanical irish normal & heavy gauge eicate Irish Normal Gauge (re grip ring) & Heavy Gauge (blue grip ring) 7501/7601 Coupler NG HG Bag ea / /4 x 1/ / / Tee NG HG Bag ea /2 x 1/2 x 1/ /4 x 1/2 x 3/ /4 x 3/4 x 3/ x 1 x x 3/4 x / Elbow NG HG Bag ea /2 x 1/ /4 x 3/ x /7609 Stop Tap NG HG Bag ea /2 x 1/ /4 x 3/ /7628 Male Aaptor mechanical irish normal & heavy gauge 7538/7638 Female Aaptor NG HG Bag ea /2 x 1/2 FI /2 x 3/4 FI /4 x 3/4 FI x 1 FI NG HG Bag ea /2 x 1/2 MI /2 x 3/4 MI /4 x 1 MI x 3/4 MI /4 x 1/2 MI /4 x 3/4 MI x 1 MI / Female Elbow 7506/7606 Wall Plate Elbow NG HG Bag ea /2 x 1/ /4 x 3/ x NG HG Bag ea /2 x 1/ /4 x 3/ Pipe iameter Guie for Normal & Heavy Gauge IS134 Pipe O.: 1/2 3/4 1 11/4 11/2 Normal Gauge Max Min Heavy Gauge Max Min

36 electrofusion couplers electrofusion couplers electrofusion PASSON electrofusion fittings are specifically esigne for reliable, high performance pipe joining an long system life. All fittings are BS EN an BS EN 1555 approve an are fitte with 4.0mm pins. PASSON electrofusion fittings can be use with PASSON s computerise SmartFuse System control box, Fusamatic control boxes, barcoe reaing an by manual control boxes EF Coupler PN16 Coe ea Size 1 A W Box Qty N N N N EF Coupler PN16 arge iameter A A A 20mm up to 75mm 1 90mm up to 400mm 1 Coe ea Size 1 A W Box Qty , , , , ,

37 electrofusion couplers EF ightfit Coupler PN10 Coe ea Size 1 A W Box Qty A electrofusion couplers EF ightfit Coupler PN10 arge iameter EF ong Coupler PN16 A 1 A Coe ea Size 1 A W Box Qty , , , , , , Coe ea Size 1 A W Box Qty PN25 EF Couplers, 50mm to 315mm available on request. 37

38 electrofusion reucing couplers en caps electrofusion reucing couplers en caps EF Reucing Coupler 1 1 A x 20mm up to 110 x 90mm 125 x 90mm up to 180 x 125mm A Coe ea Size x1 A A W Box Qty x x x x x x x x x x x x x x x x x x x x x x x A1 2 1 A EF En Cap A A 20mm up to 75mm 1 90mm up to 315mm Coe ea Size 1 A W Box Qty

39 electrofusion spigot reucers en plugs EF Spigot Reucer SR11 Coe ea Size x1 1 2 W Box Qty x x x x x x x x x x x x x x x x x x x x x x x x x x x x x electrofusion spigot reucers en plugs EF Spigot En Plug SR11 1 Coe ea Size 1 W Box Qty

40 electrofusion transition couplers electrofusion transition couplers EF Male Transition Coupler (BSPT threa) Coe ea Size x R 1 2 A W Box Qty x 1/ x ¾ x 1/ x ¾ x x 11/ x 11/ x x 11/ x 11/ x x x 11/ x 11/ x x 11/ x 11/ x x x 21/ R 2 1 A EF Female Transition Coupler (BSPT threa) Rp A 2 1 Coe ea Size x Rp 1 2 A W Box Qty x 1/ x ¾ x ¾ x x x 11/ x 11/ x 11/ x x 11/ x EF Female Free Nut Coupler (BSPP threa) A G Coe ea Size x G 1 2 A W Box Qty x ¾ x x x

41 electrofusion welable transition aaptors EF Welable Transition Male Aaptor (BSPT threa) Coe ea Size x R I2 E W Box Qty x 1/ x ¾ x ¾ x x x 11/ x 11/ x x 11/ x x 11/ x x 21/ EF Welable Transition Female Aaptor (BSPT threa) electrofusion welable transition aaptors Coe ea Size x Rp l2 E W Box Qty x 1/ x ¾ x ¾ x x 11/ x 11/ x x 11/ x

42 EF Spigot Flange Aaptor SR11 Coe ea Size 1 a 1 W Box Qty a EPM gaskets to suit full face flange & spigot flange aaptors (7228) are available on pg EF Flange Backing Ring Plate p s electrofusion flanges backing rings electrofusion flanges backing rings Full Face Flange 90 SR11 a 1 s Coe ea Size 1 1 a p s W Box Qty p t 42 Coe ea Size p 1 s t No. of Holes x x 11/ x x 21/ x /125 x x x x /225 x x x x

43 s electrofusion backing rings flex restraint EF PP Coate Flange Backing Ring Plastic Coate Coe ea Size p 1 s t No. of Holes x x 1 1/ x x 2 1/ x x x x x x x x x x x EF Flex Restraint mm p 1 Clips for attaching the restraint to the clamping strap - facilitates installation. t electrofusion backing rings flex restraint Terminals are sie mounte enabling use of a wie 50mm/2 strap, for better clamping. Conceale wire - eliminates risk of smoke or unintentional contact with hot wire. Coe ea Size H B W Box Qty The Flex Restraint is use where axial restraint of PE pipe is require. The restraint is a flexible bar, which is fuse to the pipe by electrofusion to create a wele shouler that can restrain the axial movement of pipes in various applications: Anchoring the pipe to a concrete wall such as a manhole or tank. Restraining the pipe to a gasket bell fitting to facilitate cross connection with other piping systems. Blocking pipe movement after slip-lining. EF Flex Restraint technical specifications Fits any PE pipe in the size range of mm. Mae of PE 100 / PE4710 resin. Can be wele by any stanar EF control box with barcoe reaing or manual input. esigne an teste to support 31,000N (3,100kg) of axial force. Use multiple units to achieve require force. 43

44 electrofusion tees electrofusion tees EF 90 Tee 20mm up to 75mm H mm up to 250mm Coe ea Size 1 H A W Box Qty x 20 x x 25 x x 32 x x 40 x x 50 x x 63 x x 75 x x 90 x x 110 x x 125 x x 160 x x 180 x x 200 x x 225 x x 250 x H EF Reucing Tee 1 1 H H 20mm up to 75mm 1 90mm up to 250mm Coe ea Size 1 H A W Box Qty x 20 x x 20 x x 25 x x 25 x x 32 x x 20 x x 25 x x 32 x x 20 x x 32 x x 40 x x 50 x x 63 x x 63 x x 63 x x 90 x x 90 x x 110 x x 90 x x 110 x x 90 x x 125 x x 160 x x 110 x x 110 x x 110 x

45 EF Flange Tee t electrofusion tees elbows Coe ea Size x1 1 H A 1 t s 1 P W Box Qty x 80 x x x 80 x x x 100 x x x 80 x x x 100 x x x 80 x x x 100 x x x 80 x x x 100 x x x 80 x x x 100 x x , x 80 x x , x 100 x x , x 80 x x , x 100 x x H 1 P 1 N S 1 electrofusion tees elbows EF 90 uck Foot Elbow A1 H 1 Coe ea Size 1 A A1 H W Box Qty EF 180 Elbow B H 1 Coe ea Size 1 A W Box Qty

46 electrofusion elbows electrofusion elbows EF 90 Elbow 20mm up to 75mm 1 90mm up to 250mm Coe ea Size 1 A W Box Qty EF 45 Elbow 1 32mm up to 75mm 90mm up to 250mm Coe ea Size 1 A W Box Qty EF 22.5 Elbow Coe ea Size 1 A W Box Qty

47 electrofusion ajustable elbows Ajustable Elbow PASSON s Ajustable Elbow an One Sie Ajustable Elbow allows weling to pipes at any angle up to 12 per sie. The PASSON ajustable elbow simply an easily solves situations such as: Misaligne pipes. Connections at an unefine angle. Connection of misaligne pipes to valves, pumps an other stationery evices. Connection of burie pipes where only a short section is expose Water PN16. Gas PE 100 SR 11 (MOP 10 bar). Prior to weling, the ball joints are fully ajustable within the +12 range. After weling, the joint is a fixe electrofusion wele connection. 4947C4 EF Ajustable Elbow electrofusion ajustable elbows Ajustment angle 0 to MAX. A 1 Coe ea Size 1 A W Box Qty 4947C C C C C C C C EF Ajustable Elbow One Sie 12 MAX. A Ajustment angle 0 to Coe ea Size x A W Box Qty x x x x x x x x

48 EF Branch Sale Coe ea Size x 1 B H H1 Max Cutting ia W Box Qty x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x t electrofusion branch sales electrofusion branch sales 63mm up to 180mm Outlets 32mm to 63mm 200mm up to 315mm an all sizes with Outlet 90mm H H1 1 B 4959 EF Flange Branch Sale H H1 s 1 p 1 N Coe ea x N B H H1 1 p 1 t s No.Holes W Box Qty x 80/ x 80/ B 48

49 electrofusion tapping sales transition sales EF Tapping Sale 40mm up to 63mm 75mm up to 180mm 200mm up to 250mm Coe ea Size x 1 H B H1 H2 Weling Cup W Box Qty x Type C x Type C N x Type C x Type A 1, x Type B 1, x Type B 1, x Type A 1, x Type B x Type A 1, x Type B 1, x Type A 1, x Type A 1, x Type A 1, x Type A 1, x Type A 1, x Type A 1, x Type A 1, x Type A 1, x Type A 1, x Type A 1, x Type A 1, EF Transition Sale G H H2 H1 B ø H 1 electrofusion tapping sales transition sales 7991 Tapper Assembly Tool for use with see pg32. 63mm up to 180mm Outlets 1¼ an 1½ 90mm up to 250mm Outlet 2 Coe ea Size x G B H W Box Qty x 1 1/ x 1 1/ x x 1 1/ x x 1 1/ x x x x x x B 49

50 EF Branch Sale multi-size 250/ mm mm Coe ea Size x 1 SR up to B H H1 W Box Qty T x T x T x T 1, x T x T x T x T 1, x T 2, x ,670 1 t electrofusion large iameter multi-size sales electrofusion large iameter multi-size sales arge iameter Multi-size Sales PASSON multi-size sales have a large fusion zone which excees the requirements of the various international stanars resulting in consierably greater robustness an reliability of the fusion joint. Tooling require to fit these sales is available to purchase or to hire from our hire partners. PASSON sales have: PN16 rating. Full bore outlet to SR11 pipe. Flange or spigot branches. Suitable for SR11 to SR26 pipes. Pressure test facilities built-in. eicate tooling to ensure success. H H1 1 B EF Flange Branch Sale multi-size 250/ mm mm H1 s 1 p 1 N H B Coe ea x N SR up to B H H1 1 p 1 t s Holes W Box Qty T x T x T 1, x T x T x T 1, x

51 electrofusion xl & xxl branch sales X an XX Branch Sales PASSON s arge iameter Branch Sales are available as Spigot an Flange branch versions, in the size range shown below. These Branch Sales are reliable, quick to fit an maintain the pressure rating of the main. Easy to use but effective. Tooling require to fit these sales is available to purchase or to hire from our hire partners. For more etails on these proucts, please contact your Area Sales Manager or the PASSON office. Mains size Branch Outlet Flange Outlet PN Rating PN Rating Gas 400mm 450mm 500mm 560mm 630mm 710mm 800mm 900mm PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN10 PE100 SR11 PE100 SR11 PE100 SR11 PE100 SR11 PE100 SR11 PE100 SR11 PE100 SR11 PE100 SR17 electrofusion xl & xxl branch sales 51

52 fitting instructions specialist fitting instructions ef tooling Metric Fittings 20mm - 110mm an Imperial Fittings 1/2-2 Insert liner into pipe (metric 20mm-63mm only) an slacken nut until half the threa is visible. Metric Fittings - 125mm Push pipe into boy, through the nut, split ring, an O ring. Note: For iameters 40mm an above, chamfering an lubrication of the pipe will ease insertion (use silicon lubricant). Metric fitting shown for illustrative purposes. Imperial fittings have black nuts. Tighten nut firmly: Han tight on pipe 20mm (1/2 ) 32mm (1 ), on pipe 40mm (1 1/4 ) an above use a PASSON wrench. raw the nut, collars, an O ring over the en of the pipe to a istance of approx. 250mm (put the white split ring to one sie for later use). Insert the pipe into the boy of the fitting until it meets the interior stop. Then raw the O ring an collars close to the boy of the fitting. Tighten the nut with a PASSON wrench until the O ring an collars enter the fitting an reach their en position. Unscrew nut from fitting. Open the white split ring an mount onto pipe with larger sie against the collar ensuring that both parts meet the boy of the fitting. Screw the nut tightly onto the fitting using a PASSON wrench. Metric Fittings - 160mm Uno an take out nuts & bolts. Take the two shell halves apart, remove the expose sleeve & O ring an place over the pipe en. Push the boy of the fitting completely home over the pipe en. Place the two shell halves with grip rings over the pipe & fitting boy. Insert bolts, washers, an nuts an tighten until the shells are in contact with each other. PlasShiel Aaptor Remove nut an grip ring from fitting an iscar grey nut. Mount black nut onto the pipe an assemble grip ring flush with the pipe en (iscar white grip ring an use grey grip ring if provie). Push the barbe en of the aaptor into the pipe until it meets the stop. Then push the plain en of the aaptor into the fitting until it meets the stop. Screw nut tightly towars the boy of the fitting using a PASSON wrench. When use in burie applications, it may be necessary to wrap the fitting with aluminium foil tape & petrolatum tape or waterproof tape as require by your local water utility company. 52

53 fitting instructions Copper Aaptor Set table X an Y (7438) Remove nut from fitting an iscar white split ring (except 35, 42, an 54mm copper, where the white split ring is use as a spacer). Push black rubber seal into fitting boy an assemble components in the orer shown above. a Place nut onto fitting leaving half the threa visible. Cut the copper pipe square an remove all burrs an sharp eges. Mark pipe at a when the pipe en reaches the centre of the boy of the fitting, as shown by b above. b a Push an twist the pipe through the nut, aaptor an metal ring into the boy of the fitting, until the mark is in line with the en of the nut as shown. Tighten the nut with a PASSON wrench. fitting instructions Note: ubrication of the pipe en will ease insertion (use silicon lubricant). Imperial & Irish Pipe Aaptor (7786 / 7787 / 7788 / 7789 / 7995 / 7996) Remove nut from fitting an iscar white split ring (unless using 1 1/2 pipe). Mount nut on pipe an assemble re split ring flush with the pipe en (reuse white split ring for 1 1/2 pipe). Push the barbe en of the aaptor into the pipe until it meets the stop. Then push the plain en of the aaptor into the fitting until it meets the stop. Screw nut tightly towars the boy of the fitting. Use a PASSON wrench for 1 pipe an above. Universal Pipe Aaptor (7896/7898) Prepare pipe by ensuring that the en is free from grease an roughen outer surface with wire wool or similar. Remove nut from en of fitting an mount onto pipe, iscar white split ring. Push aaptor into fitting to the stop. Also push an twist the pipe into the fitting until it meets the internal stop. Screw the nut tightly towars the boy of the fitting. Final tightening with a PASSON wrench is essential. The installations MUST be anchore against en loaing. ea Aaptor (7782) Remove nut from fitting an iscar white split ring. Mount nut onto pipe followe by brown split ring an seal ring. These components shoul be positione 20mm from the pipe en. Push pipe into the boy of the fitting an tighten firmly with a PASSON wrench (it is important that the pipe is NOT pushe fully up to the stop insie the fitting). Note: This prouct seals on the outsie of the pipe an it is therefore important that the external part of the pipe (where the seal is mae) is in goo conition. If external pipe is of poor quality it may be preferable to use the Plass4 Universal fitting. 53

54 fitting instructions specialist fitting instructions ef tooling Slie N Seal Universal Slip Coupler Mrl 1. Mark pipe insertion epth. (approximately half the fitting length). Uno nuts 1 to 2 turns while ensuring they remain on the fitting. Maximum repair length gap (Mrl) 2. Insert each pipe to the marking. Repair engths (Mrl) 3. Tighten each nut firmly with a Plasson wrench while holing the boy with another wrench. The threas shoul no longer be visible. (popular pipes) Mrl (25mm, 3/4 ) 90mm (32mm, 1 ) 100mm (40mm, 11/4 ) 110mm (50mm, 11/2 ) 120mm (63mm, 2 ) 130mm 310 Pushfit Universal Prepare the pipe by removing any unsoun material ahering to the pipe then cut an e-burr pipe as necessary. Push the pipe into the fitting up to the internal stop. Tighten firmly using a PASSON wrench or similar. Pushfit assembly Insertion epth Insert liner into pipe then measure an mark correct insertion epth against fitting as shown. Push pipe into fitting up to the mark ensuring the pipe has been pushe passe the internal O ring. Make sure the mark on the pipe is inline with the en of the fitting. Note: For assembly of Cu/PB/PEX, follow instructions above but ensure pipe manufacturers liner is fitte where applicable as per their instructions. Pushfit isassembly 54 Using the Pushfit wrench, turn the nut anticlockwise to release pipe from fitting. If the fitting is to be reuse, the split ring, grip ring, an nut MUST be inserte in the orer shown. The metal grip ring in the Cu/PB/PEX fittings MUST be replace if the fitting is reuse. Reassemble in the orer shown.

55 fitting instructions Plass4 Universal Fittings Prepare the pipe by removing any unsoun material ahering to the pipe then cut an e-burr pipe as necessary. Slie the universal en of the fitting onto the pipe en until it reaches the internal fins an a resistant point is felt. NOTE: O NOT force pipe en past the internal fins as this may impair joint. Tighten the black nut using a PASSON wrench or similar. Assemble the Metric PE joint as per the stanar fitting instructions. fitting instructions Note: If reusing the fitting, ensure the metal teeth are locate in the grip ring, an the pipe en oes not pass the location of the internal fins. Self Tapping Swivel Tee Insert the bolts through the lower part of the sale an lock them in position using the restraining clip. Place the lower part of the sale on the unersie of the pipe an place the upper part onto the bolts. Ensure that the EPM seal is positione correctly in the groove. Rotate the outlet to its esire position, hol an tighten the retaining nut until the outlet is locke in place. O NOT over tighten. Connect the service pipe to the outlet following the stanar mechanical PASSON fitting instructions. Remove the cap an screw the cutter (using the tapper assembly tool) clockwise into the main. NOTE: When the main is penetrate a reuction in torque is felt followe by an increase in torque as the lower stop is met. O NOT continue to screw after this point. Unscrew the cutter anticlockwise back to the upper stop. This will release the flow of water into the service pipe. Replace the cap. Note: The cutter can be use in future to close the water supply by screwing it back into the main. electrofusion For EF joints ensure clean, ry working conitions an prepare pipe with appropriate tools to ensure removal of 0.2mm of surface of the pipe in the wel area. For full jointing instructions please visit our website: plasson.co.uk or contact sales office, sales@plasson.co.uk Tel: General note for all installations: Before installation of all fittings, ensure that the en of the pipe to be inserte into the fitting is free of scratches an other imperfections an that both the pipe an the fitting itself are free of san, mu, stones, etc. Where applicable ensure that split ring an grip ring teeth are sharp an bite into the pipe, to avoi pullouts if fittings are reuse. If uncertain, replace the split ring an grip ring. o not over tighten nuts when closing. o not use wrenches or spanners with hanle lengths longer than 46 cm. Alternatively replace split ring an grip ring where applicable. On MI an FI fittings an on PASSON threae fittings use PTFE to seal the threa. o not use threa seal pastes. 55

56 technical etails specialist technical etails ef tooling Mechanical an pushfit fittings Materials: Mechanical & pushfit fittings Boy: Polypropylene, high grae copolymer Nut: High Grae Polypropylene Split Ring an Grip Ring: Acetal (POM) iner: Acetal (POM) Seal: Nitrile rubber (NBR) Reinforcing Ring: Stainless steel on all female offtakes from 11/4 up to 4 Threae Fittings Boy: Polypropylene, high grae copolymer. Reinforcing Ring: Stainless steel. Brass Threas: CW617 Flanges Flange imensions in accorance with: BS 4504: 1989 All PASSON proucts MI an FI Threas All threas conform to ISO - 7/1, BS 21, IN 2999, NEN 3258, AS 1722 Part 1. All external (male) threas are tapere. All internal (female) threas 3 are parallel. (unless state) Operating Temperatures The fittings are not to be use with hot water, although they withstan the same temperature as the polyethylene pipe itself. The fittings an valves will withstan sub-zero temperatures. Chemical Resistance PASSON fittings are supplie, as stanar, with polyacetal split an grip rings an NBR seals which are suitable for water. For aggressive chemical applications CPVC split rings an EPM or FPM O rings can be supplie to prouce a better chemical resistance. Operating Pressures & Quality Certificates PASSON mechanical an pushfit fittings are teste an approve accoring to ISO For etaile pressure classification see table below. For WRAS approvals, please visit Prouct Coe Boy Type Pressure Rating Stainless Steel Reinforcing Ring From Pipe iameter To Pipe iameter From Threa To Threa From Outlet Size Mechanical & Pushfit All Fittings All Fitting Types 16.0 Exception: Starts with 17 All 160mm Fittings 10.0 Starts with 7 & 87 All Fittings with 3 Female Threa 10.0 Starts with 7 & 87 All Fittings with 4 Threa Plass4 (Universal) Slip Tee En Plug Compression Flange Aaptor Threae Aaptor / / Tee Sales Sale Single Outlet 12.5 YES /2 1 1/ Sale Single Outlet 12.5 YES /2 3/ Sale Single Outlet 10.0 YES Sale Single Outlet 16.0 YES Sale ouble Outlet 12.5 YES /2 1 1/ Sale ouble Outlet 10.0 YES Tapping Sale 16.0 Valves 3047/3048 Angle Seat Valve Threae Stoptap / Stoptap Mains Stop Valve /4 2 PASSON Threae All Fittings All Fitting Types 16.0 Exception: Starts with 5 All Fitting Types /8 3/ Threae Socket Threae Nipple To Outlet Size 56

57 technical etails Electrofusion Fittings Fitting Pressure Rating an Pipe Compatibility PASSON Fittings wel to PE80, PE100, PE100-RC an PEX-A pipes. Check that the pipe SR is compatible with the PASSON fittings. The range of compatible pipe SR s for each specific fitting is efine on the fitting barcoe label. For questions regaring general pipe SR compatibility refer to PASSON literature or contact your local PASSON representative. The following is a general guieline for PASSON EF prouct pipe. SR compatibility (in any case of iscrepancy between the figure below an the figure on the barcoe label, always refer to the barcoe ata). technical etails Material All PASSON Electrofusion fittings are prouce from material class PE100 which conform to international stanars for potable water an natural or suitable manufacture gas systems. Stanars PASSON Electrofusion fittings are esigne, teste an quality controlle accoring to PASSON s internal stanars. These stanars are base on the following international stanars: EN 1555 EN NF 136 AS/NZS 4129 WRAS Wi PASSON s Electrofusion Fittings: PN 16 (Water) PE100 SR11 (Gas) Up to 75mm (inclusive) are Welable to Pipes SR 11 Elbows an Tees of main iameter 40mm-75mm 17 90mm & Up are Welable to Pipes SR mm Tapping Sales an Valves are suitable for SR11 Note: for tapping SR 11 pipes (size 63 an up), please consult your PASSON representative. ightfit: PN 10 (Water) PE100 SR17 (Gas) 40mm - 75mm are Welable to Pipes SR 17 90mm are Welable to Pipes SR mm - 800mm are Welable to Pipes SR 33 Measure the pipe external iameter towar the pipe en using a Pi tape. The pipe external iameter must be within the tolerances efine in International stanars such as ISO , AS/NZS, 4130, EN an EN Electrofusion, weling an cooling times are specifie on the iniviual proucts. Weling times can also be recognise by appropriately equippe control boxes through the re pin connector or barcoe. Pin Size: 4.0mm (Unless state). Voltage: 40V (800mm & 900mm 42v). Control box current capacity: <400mm 60/80amp / >400mm 80/110amp Generators must be suitable for current loa an be equippe with an automatic voltage regulator. 57

58 specialist tooling information specialist tooling ef information tooling specialist tooling PASSON s range of electrofusion tooling is esigne an manufacture by our joint venture partner, PFS. Foune in 1997 in Germany, PFS quickly evelope into one of the worl s leaing manufacturers of plastic weling technologies for pipeline construction. The prouct range inclues a wie vaiety of electrofusion control units, butt fusion machines, extensive accessories an a complete portfolio of tools for the preparation of plastic pipes for weling. Thousans of customers aroun the globe rely on the high quality of PFS proucts. Prouct evelopment is conucte by employees with many years experience, know-how, eication an with a high capacity to innovate. Close cooperation with en users of PFS proucts an systems provies real fiel feeback to allow refinement of proucts, even at component level, resulting in proucts robust enough to hanle even the most ifficult site conitions. For more information an our online catalogue please visit: Abbreviations use on the prouct escription pages of this catalogue: A, A1 Height of shrou from centerline, 1 Nominal iameter of fitting or outlet, 1 iameter N Nominal bore corresponing approximately to the insie iameter of the pipe p Pitch circle iameter of bolt holes in flanges G, R, Rp Threae outlet iameter H Height, 1, 2 ength n Number of bolt holes in flanges S iameter of bolt holes in flanges t Thickness of metal flange W Weight in grams UC Units per carton Whereas the proucts shown in this catalogue illustrate an escribe the current state of their evelopment, PASSON reserves the right at all times to make such technical alterations as it shall see fit to its proucts. Although every care has been taken in the preparation of the information, specifications an other ata inclue in this catalogue, we cannot rule out inavertent errors or omissions. Purchasers shoul take into account possible eviations or variations which will not substantially iminish the functionality or performance of the proucts, an, in many cases, are esigne to improve the same. PASSON is the Registere Traemark of Plasson t. or Plasson Maagan Michael Inustries t. PASSON s proucts are protecte by patents, traemark, esign an copyright laws. Plasson UK t Terms & Conitions apply to the exclusion of all other terms. A copy can be foun on our website: 58

59 contact etails PASSON UK Sales Office E: T: contact etails Scotlan, NI & ROI Goron Noble E: T: North East Colin Baker E: T: North West & North Wales Jon Holt E: T: East Milans & East Anglia Paul Shelton E: T: West Milans & Mi/South Wales Gary Woo E: T: South West & Channel Islans Mark Cummins E: T: South East Simon enly E: T: Technical Manager uncan Fisher E: T:

60 Tel: Web: plasson.co.uk Plasson UK t. Plasson House, Albert rive, Burgess Hill, West Sussex. RH15 9TN