0200/11.02 AMTEC. Precision thread inserts for plastic parts and equipment for installation

Transcription

1 0200/11.02 AMTEC Precision threa inserts for plastic parts an equipment for installation

2 AMTEC threa inserts Contents Page AMTEC highly wear-resistant threa inserts for plastic parts 3 The avantages an overview 3 Selection guie for AMTEC threa inserts 4 Selection guie for installation methos 5 Variations Installation methos thermal installation Threa inserts for thermal installation HITSERT Threa inserts for thermal installation, tapping an col insertion HITSERT Threa inserts for ultrasonic installation SONICSERT Installation methos 15 Installation machines Installation methos self-tapping insertion Threa inserts for self-tapping insertion QUICKSERT QUICKSERT Hex QUICKSERT plus Installation tools Installation methos expansion anchoring Threa inserts for expansion anchoring EXPANSIONSERT 1 an SPREDSERT 1 an SPREDSERT with retaining flange QUICKSERT type Installation tools Fiels an examples of application Prouct news 43 2

3 AMTEC Highly wear-resistant threa inserts for plastic parts Uner the name AMTEC, Böllhoff offers threa inserts an the corresponing assembly system for aftermouling technology. These threa inserts are especially esigne for after-mouling insertion. The result are wear-free, high-strength threas in your high-quality plastic parts. They are suitable for installation in moulings of thermoset, thermoplastic or reactive resin materials (also fille or foame). There are the following ifferent installation methos: Thermal installation hot plate weling, electromagnetic resistance weling Ultrasonic weling Expansion anchoring Self-tapping insertion Pressing-in For the most efficient installation metho, we offer: Manual installation tools Semi-automatic installation tools Automatic machines: Ranging from multiple installation for large-scale prouction to freely programmable CNC-controlle installation machines for frequently changing components. Feel free to contact us for customise threa inserts an installation evices. We offer a free CAD ownloa service. Downloa 3-D moels of the AMTEC proucts an irectly integrate them into your esigns ( The avantages an overview Reuce injection cycles, automatic injection mouling without insertion of metal parts No risk of amage to the injection moul from falling out metal parts No stress cracks resulting from harly controllable shrinkage aroun the metal part Avantages over self-tapping screws since the joint can be etache as often as require without amaging the threa Safe, tension-free anchorage with high pull-out an torque values Reuction in manufacturing costs for the plastic parts an increase quality of your proucts Low-maintenance machines in combination with innovative control concepts (service expeniture reuce to a minimum) 3

4 Selection guie for AMTEC threa inserts Requirements Specifications HITSERT 2 HITSERT 3 SONICSERT QUICKSERT plus QUICKSERT QUICK- SERT Hex self-tapping QUICKSERT type 1230 expansion EXPANSION- SERT 1 EXPANSION- SERT 2 SPREDSERT type 1/type 2 SPREDSERT with retaining flange Suitability for ifferent constr. materials Thermoplastics exception type1/withret.flange+ Thermosets type2/withret.flange+ Foams 0 + Elastomers 0 + Minimum installation effort (machine technology) Thermal installation machine (min. quantities with solering gun) solering gun screwriver toggle press ultrasonic weling machine ultrasonic weling machine manual installation tool screwriver spinle lifting tool (possibly press) manual installation manrel manual installation manrel manual installation manrel Recommene wall thicknesses (comparable quality: 1 = low, 4 = high) Fitting values in equal thermoplastics 100 % 100 % for ther mal installation an tapping insertion, 70 % for pressing-in 80 % 110 % 120 % 100 % 60 % 50 % Special requirements: Tightness with O-ring (implemente) yes with O-ring (possible) no no _ no no no Bolt threa yes yes no no _ no no no Through hole yes yes yes no no no no no Others by taper (8*) selfcentring low-tension seal insert, variable installation chipless embeing also suitable for light metals easy installation costeffective This catalogue, on page ! Remarks regaring Fitting values in equal thermoplastics : Inicate values relate to HITSERT 2 in PA GF. unsuitable / limite / 0 satisfactory / + goo / ++ very goo 4

5 Selection guie for installation methos To meet the high general requirements to connection technology, fasteners an processing systems must be perfectly esigne an match perfectly. That is why we, as a specialist in fastening an assembly technology, in the fiel of embeing threa inserts cooperate with KVT Bielefel GmbH, Werkering 6, Bielefel, Germany, phone + 49 (0) , info@kvt-bielefel.e, the weling specialist. Installation methos Possible Installation Materials Size Batch Installation accuracy Special characteristics sizes time sizes < / < 50, M 3 ~ 500, HEW heat element weling M 2 M 8 approx. 3 4 secons (for size M 4) thermoplastics, thermoplastic elastomers > 1 Mio < 50, M 4 M 6 ~ 500, > 1 Mio < 50, low-tension multiple installation possible well suitable for threae bolts easily convertible to other threa insert imensions M 8 ~ 500, > 1 Mio. + + < 50, M 3 ~ 500, ERW electromagnetic resistance weling M 1,4 M 40 approx. 3 secons (for size M 5) thermoplastics, thermoplastic elastomers > 1 Mio < 50, M 4 M 6 ~ 500, > 1 Mio < 50, low-tension multiple installation possible especially for inserts < M 2 as well as inserts with sealing rings single-phase or two-phase process can be selecte M 8 ~ 500, > 1 Mio < 50, USW ultrasonic weling M 2 M 6 approx. 2 secons thermoplastics, M 3 ~ 500, > 1 Mio < 50, M 4 M 6 ~ 500, > 1 Mio < 50,000 M 8 ~ 500,000 high noise emission upon installation of metal inserts consierable abrasion upon installation of metal inserts unsuitable for threae bolts easily convertible to other threa insert imensions > 1 Mio. unsuitable / limite / 0 satisfactory / + goo / ++ very goo All imensions in mm. 5

6 The versions threa inserts for thermal installation HITSERT 2 Principle The avantages Ieal for thermoplastic parts Especially esigne for thermal installation Screw-locke an low-tension anchoring High pull-out values Efficient installation ue to single-spinle, multiplespinle or automatic machines with preheating evice Material: Cu Zn 38 Pb 2 (EU 2000/53 compliant) The HITSERT 2 threa insert is heate to the melting temperature of the plastic. As a result of the heat transfer upon insertion, the plastic is plasticise for a short time an flows into the unercut of the threa insert. Upon cooling, a low-stress interference is realise. Type 0932 Type 0931 Mounting hole I 2 2 I I 4 4 D 1 8 a D L I 2 For installation tools an machines, see pages Type 0932 Type 0931 Orer No Orer No I l D +0.1 D 1 L min. a min. M M M M M M M M M M M M Metric ISO threa accoring to DIN 13-6H. Guie values: epen on mouling material, may have to be change after setting trials. Technical moifications reserve. The flange has a large contact surface an thus reuces surface pressure. All imensions in mm. Minimum quantity on request. Other sizes, special esigns an materials on request. 6

7 The versions threa inserts for thermal installation HITSERT 2 Type 0940 Type 0941 Mounting hole 3 2 I 3 I 3 D 1 8 a D C C I 2 2 I 2 I I L 4 For installation tools an machines, see pages Type 0940 Type 0941 Orer No Orer No I l3 I2 2 3 D +0.1 D1 Lmin. amin M M M M M M Metric ISO threa accoring to DIN 13-6g. Technical moifications reserve. All imensions in mm. Other lengths, special esigns an materials on request. 4 Guie values: epen on mouling material, may have to be change after setting trials. For blin holes we recommen to provie core pins with ventilation groove. Feel free to orer our company stanar. Minimum quantity on request. The flange has a large contact surface an thus reuces surface pressure. ➁ 7

8 The versions threa inserts for thermal installation, tapping an col insertion HITSERT 3 The avantages Well-proven 8 taper angle Self-centring Large contact surface for plastic prior to installation Flexible installation ue to thermal installation, tapping or col insertion Short installation times Mille external contour (low tolerances) Efficient seal inserts Principle HITSERT 3 is a tapere universal insert for thermoplastics (thermal installation, tapping an col insertion). Type Owing to its patente external contour (characterise by a fine, self-tapping threa with asymmetric flank profile) HITSERT 3 is the first threa insert to be employe for the complete range of well establishe installation methos. Our Application Engineering Department helps you to fin the perfect installation metho for your application (in terms of installation effort an fitting values). You set the priorities. a 8 D I L min Size Orer No ± 1 l D +0.1 * L min. a min. M 3 M 4 M 5 M * Guie values: epen on mouling material, may have to be change after setting trials. Minimum quantity on request. German an international patents All imensions in mm. applie for an grante. 8

9 The versions threa inserts for thermal installation HITSERT Torque values HITSERT M 3 to M 8 Torque [Nm] 50,00 45,00 40,00 35,00 30,00 25,00 20,00 15,00 10,00 5,00 0,00 M 3 M 4 M 5 M 6 M 8 Torque Drehmoment without ohne thrust Gegenlager bearing Torque Drehmoment with thrust mit Gegenlager bearing M 3 M 4 M 5 M 6 M 8 ABS MA [Nm] ABS MR [Nm] PC MA [Nm] PC MR [Nm] PA MA [Nm] PA MR [Nm] PE / PP MA [Nm] PE / PP MR [Nm] All imensions in mm. Torque without thrust bearing (MA[Nm]) (jack out) Torque with thrust bearing (MR[Nm]) 9

10 The versions threa inserts for thermal installation HITSERT Pull-out values HITSERT M 3 to M 8 Pull-out strength [N] M 3 M 4 M 5 M 6 M 8 M 3 M 4 M 5 M 6 M 8 ABS FA [N] 1,350 2,100 2,800 3,700 5,500 PC FA [N] 1,800 2,800 3,600 4,900 6,650 PA FA [N] 1,700 2,250 3,000 4,000 5,650 PE / PP FA [N] 900 1,550 1,900 2,750 3,950 Pull-out strength (FA[N]) Technical notes Inicate values are guie values. We recommen an installation test for the respective application. To be on the safe sie, for fibre-reinforce plastics, the strengths of the non-reinforce material shoul be assume. If you use brass threa inserts in plastics susceptible to stress cracks (e.g. polycarbonate), we recommen aitional surface treatment of the threa inserts (nickel plating or surface coating as require). Strength values for other threa inserts on request. 10

11 The versions threa inserts for ultrasonic installation SONICSERT Principle The avantages Suitable for thermoplastic parts Especially esigne for ultrasonic installation Screw-locke an low-tension anchoring High pull-out values Type 0730 can be installe from both sies. Avantages for automatic fee, since no irectional orientation is require. Material: Cu Zn 38 Pb 2 (EU 2000/53 compliant) The SONICSERT threa insert is installe with common ultrasonic welers. Upon weling, the plastic material is plasticise by ultrasonic vibrations an flows into the unercuts of the threa insert. Upon cooling, a low-stress interference is realise. I Type 0730 Type 0733 Type 0734 Mounting hole 90 2 For installation tools an machines, see pages Type 0730 Type 0733 Type 0734 Orer No Orer No Orer No I l D +0.1 D 1 L min. a min. M M M M M M M M M M M M M M M M Metric ISO threa accoring to DIN 13-6H. Technical moifications reserve. All imensions in mm. 90 Other sizes, special esigns an materials on request. I 2 I 2 I Guie values: epen on mouling material, may have to be change after setting trials. The flange has a large contact surface an thus reuces surface pressure. Minimum quantity on request. On request. L a D 1 D I 2 11

12 The versions threa inserts for ultrasonic installation SONICSERT I 3 C Type 0743 Type 0744 Mounting hole 3 I 3 D 1 C a D I 2 L 2 I L 2 2 For installation tools an machines, see pages Type 0743 Type 0744 Orer No Orer No I l 2 /L 2 I D +0.1 D 1 L min. a min M M M M M M M M Metric ISO threa accoring to DIN 13-6g. Technical moifications reserve. All imensions in mm. Other lengths, special esigns an materials on request. Guie values: epen on mouling material, may have to be change after setting trials. Minimum quantity on request. The flange has a large contact surface an thus reuces surface pressure. 12

13 The versions threa inserts for ultrasonic installation SONICSERT Torque values SONICSERT M 3 to M 8 Torque [Nm] 45,0 40,0 35,0 30,0 25,0 20,0 15,0 10,0 5,0 0,0 M3 M4 M5 M6 M8 Torque Drehmoment without ohne thrust Gegenlager bearing Torque Drehmoment with thrust mit Gegenlager bearing M 3 M 4 M 5 M 6 M 8 ABS MA [Nm] ABS MR [Nm] PC MA [Nm] PC MR [Nm] PA MA [Nm] PA MR [Nm] PE / PP MA [Nm] PE / PP MR [Nm] All imensions in mm. Torque without thrust bearing (MA[Nm]) (jack out) Torque with thrust bearing (MR[Nm]) 13

14 The versions threa inserts for ultrasonic installation SONICSERT Pull-out values SONICSERT M 3 to M 8 Pull-out strength [N] M 3 M 4 M 5 M 6 M 8 M 3 M 4 M 5 M 6 M 8 ABS FA [N] 1,215 1,890 2,520 3,330 4,950 PC FA [N] 1,620 2,520 3,240 4,410 5,985 PA FA [N] 1,530 2,025 2,700 3,600 5,085 PE / PP FA [N] 810 1,395 1,710 2,475 3,555 Pull-out strength (FA[N]) Technical notes Inicate values are guie values. We recommen an installation test for the respective application. To be on the safe sie, for fibre-reinforce plastics, the strengths of the non-reinforce material shoul be assume. If you use brass threa inserts in plastics susceptible to stress cracks (e.g. polycarbonate), we recommen aitional surface treatment of the threa inserts (nickel plating or surface coating as require). Strength values for other threa inserts on request. 14

15 Installation metho for AMTEC threa inserts Heat element weling HEW Heat element weling is an approve joining process to embe metal threa inserts into thermoplastic moulings. It is a single-phase process in which contact heat is transferre through the metal insert to the joining zone of the plastic material. During fusion of the plastic material in the area of the contact surface, joining is carrie out. In this process, the plasticise mass is isplace into efine recesses an unercuts. That is how a form-close joint results. Electromagnetic resistance weling ERW ERW is a joining process evelope by KVT Bielefel (Germany) for joints of metal an thermoplastic components. An electromagnetic AC fiel heats the threa insert without contact an the contact surface of the plastic component is plasticise. In the simultaneous joining process, the fuse material is isplace into recesses an interlocks. Heating of metal elements of any size is execute within a very short time (approx. 2 6 sec.). After switching off power supply, accelerate cooling of the melt takes place allowing an installation accuracy of up to 0.05 mm. Ultrasonic weling USW USW is a process which ha originally been evelope for joining thermoplastic components. Within a very short time, the plastic material is plasticise by bounary-layer friction an vibration absorption of the parts to be joine. After that, joining is execute. The energy require is generate as alternating voltage in the ultrasonic generator, converte into mechanical vibration (20 40 khz) an then introuce with a sonotroe. Upon embeing threa inserts (metallic M 2 M 6) into thermoplastic components, the fuse material is isplace into recesses an unercuts. 15

16 KVT thermal installation machines for AMTEC threa inserts Thermal installation machine in special esign for simultaneous embeing of 6 inserts into two car oor trims KVT 02 lever-type han-operate thermal installation tool to embe inserts for limite prouction volumes KVT Basic 5000 DUO thermal installation machine for simultaneous thermal installation of four inserts into two covers of car outsie mirrors KVT Basic 2500 thermal installation machine for simultaneous thermal installation of two inserts into a car charge air pipe 16

17 KVT thermal installation machines for AMTEC threa inserts ERW thermal installation machine to embe inserts into parts of a car engine compartment ERW thermal installation machine to embe four inserts into a boot hanle ERW thermal installation machine to embe eight inserts M 1.6 into two mobile phone half shells 17

18 KVT thermal installation machines for AMTEC threa inserts Ultrasonic weling machine with a working frequency of 20 khz for ultrasonic riveting or weling or to embe UNITEC K in K (plastic in plastic) inserts. Allows monitoring of all process parameters an their transfer to higher-level systems for prouction ata acquisition. Ultrasonic weling machine with a working frequency of 35 khz for ultrasonic riveting or weling or to embe UNITEC K in K (plastic in plastic) inserts. Sonotroe for integration into stanar an special systems Ultrasonic generator for integration into stanar an special systems in igital analogue esign 18

19 The versions threa inserts for self-tapping insertion QUICKSERT The avantages Principle Type I For brittle an uctile plastics such as unsaturate polyester resins (SMC, ZMC), polyurethane an glass-fibre reinforce thermoplastics Universal use High-strength an torsion-proof threas Optimum assembly characteristics Material: SMnPb 30 zinc coate, chromate or Cu Zn 38 Pb 2 (EU 2000/53 compliant) QUICKSERT consists of a cylinrical basic boy with internal threa an a special external threa. The profile of the external threa has an extremely small flank angle an expans asymmetrically towars the threa root. This way, installation at low riving torques is optimise. Very goo tight-fit is achieve with an ieal istribution of loa. The bottom part of the bush is provie with a cutting slot. For special requirements, we offer a version with flange. The threae bush is screwe in with a rotating spinle. Mounting hole a D l 2 L 2 For installation tools an machines, see pages Steel, unharene Brass Orer No Orer No I 2 D* L min. a min. M M M M M M Metric ISO threa accoring to DIN 13-6H. Technical moifications reserve. All imensions in mm. Other sizes an special esigns on request. Guie values: epen on mouling material, may have to be change after setting trials. Minimum quantity on request. * See table on page 20. International patents applie for an grante. 19

20 The versions threa inserts for self-tapping insertion QUICKSERT I 2 I St Type 1433 Steel 3 90 I 2 I Ms Brass 3 90 L Mounting hole a D l Recommene mounting holes -D- for QUICKSERT in ifferent materials M 3 M 4 M 5 M 6 M 8 M 10 PE (soft) PP PA 6 PA 6.6 PBT PE (har) PET POM ASA SAN ABS PA 6 GF 30% PBT GF 30% PET GF 30% PS PVC (har) PA 6.6 GF 30% PC a. PC + GF 30% PPO/PPS GF 30% SMC ZMC BMT Hexagonal flange version on request For installation tools an machines, see pages Steel, unharene Brass Orer No Orer No I St I Ms I D * L min. St L min. Ms a min. M M M M Metric ISO threa accoring to DIN 13-6H. Technical moifications reserve. All imensions in mm. Other sizes an special esigns on request. Minimum quantity on request. Guie values: epen on mouling material, may have to be change after setting trials. The flange has a large contact surface an thus reuces surface pressure. Harene on request. * See table above. International patents applie for an grante. 20

21 The versions threa inserts for self-tapping insertion QUICKSERT Torque values QUICKSERT M 3 to M 8 Torque [Nm] 60,0 50,0 40,0 30,0 20,0 10,0 0,0 M 3 M 4 M 5 M 6 M 8 Torque Drehmoment without ohne thrust Gegenlager bearing Torque Drehmoment with thrust mit Gegenlager bearing M 3 M 4 M 5 M 6 M 8 ABS MA [Nm] ABS MR [Nm] PC MA [Nm] PC MR [Nm] PA MA [Nm] PA MR [Nm] PE / PP MA [Nm] PE / PP MR [Nm] Torque without thrust bearing (MA[Nm]) (jack out) Torque with thrust bearing (MR[Nm]) 21

22 The versions threa inserts for self-tapping insertion QUICKSERT Pull-out values QUICKSERT M 3 to M 8 Pull-out strength [N] M 3 M 4 M 5 M 6 M 8 M 3 M 4 M 5 M 6 M 8 ABS FA [N] 2,430 3,780 5,040 6,660 9,900 PC FA [N] 3,240 5,040 6,480 8,820 11,970 PA FA [N] 3,060 4,050 5,400 7,200 10,170 PE / PP FA [N] 1,620 2,790 3,420 4,950 7,110 Pull-out strength (FA[N]) Technical notes Inicate values are guie values. We recommen an installation test for the respective application. To be on the safe sie, for fibre-reinforce plastics, the strengths of the non-reinforce material shoul be assume. If you use brass threa inserts in plastics susceptible to stress cracks (e.g. polycarbonate), we recommen aitional surface treatment of the threa inserts (nickel plating or surface coating as require). Strength values for other threa inserts on request. 22

23 l l The versions threa inserts for self-tapping insertion QUICKSERT Hex Principle 90 The avantages Efficient installation process resulting from aitional river shape (e.g. hexagonal shape) For thermoplastics an thermosets Extra small flank angles of the special external threa minimise raial tensions High-strength an torsion-proof threas Special version available with external left-han threa for improve reverse locking QUICKSERT Hex consists of a cylinrical basic boy with internal threa an aitional internal hexagon an a special external threa. The profile of the external threa has an extremely small flank angle an expans asymmetrically towars the threa root. This way, installation at low riving torques is optimise. Very goo tight-fit is achieve with an ieal istribution of loa. The bottom part of the bush is provie with a cutting slot. For special requirements, we offer a version with flange. The threae bush is inserte an screwe in with a rotating spinle. It is not necessary to screw out the spinle. Type 1437 Type 1438 Mounting hole 90 l 2 S a D l 2 L Brass, stanar Brass, flange Orer No Orer No I l L min. a min. S M M M M Minimum quantity on request. All imensions in mm. For recommene mounting holes -D- for QUICKSERT Hex in ifferent materials ➀ see table on page 20! 23

24 The versions threa inserts for self-forming insertion QUICKSERT plus Principle The avantages Suitable for thermoplastic parts High-strength an torsion-proof threas Chipless installation Special version available with external left-han threa for improve reverse locking Material: Cu Zn 38 Pb 2 (EU 2000/53 compliant) QUICKSERT plus consists of a tapere basic boy (8 overall taper) with internal threa, aitional internal hexagon an a special external threa. The profile of the external threa has an extremely small flank angle an expans asymmetrically towars the threa root. Driving torques for installation are thus reuce. Very goo tight-fit is achieve with an ieal istribution of loa. Since no cutting slot is require, there is no chip formation because the threa insert forms into the plastic material. For special requirements, we offer a version with flange. The threae bush is inserte an screwe in with a rotating spinle. Type 1430 Type 1431 Mounting hole Brass Orer No D +0.1 I 2 L min. a min. S M M M M Brass, with flange Orer No D +0.1 I l L min. a min. S M M M M Guie value epens on mouling material, may have to be change after setting trials. For blin hole L + 1 mm. All imensions in mm. 24

25 The versions threa inserts for self-tapping insertion QUICKSERT plus Driving torque values QUICKSERT plus M 5 Torque [Nm] M 5 M 5 PP ME [Nm] 4.5 PA 6 GF 30 ME [Nm]

26 The versions threa inserts for self-tapping insertion QUICKSERT plus Pull-out values QUICKSERT plus M Pull-out strength [N] M 5 M 5 PP FA [N] 3,417 PA 6 GF FA [N] 10,631 Pull-out strength (FA[N]) Technical notes Inicate values are guie values. We recommen an installation test for the respective application. To be on the safe sie, for fibre-reinforce plastics, the strengths of the non-reinforce material shoul be assume. If you use brass threa inserts in plastics susceptible to stress cracks (e.g. polycarbonate), we recommen aitional surface treatment of the threa inserts (nickel plating or surface coating as require). Strength values for other threa inserts on request. 26

27 The versions threa inserts for self-tapping insertion QUICKSERT Installation tools semi-automatic QUICKSERT self-tapping insertion Aaptable to box-column rilling machines or corless screwrivers For small to meium series Example of a tool application QUICKSERT Semimatic Manual installation Orer No Orer No M M M M M M QUICKSERT 27

28 The versions threa inserts for self-tapping insertion QUICKSERT Installation tools QUICKSERT self-tapping insertion Pneumatic screwriver High performance ue to automatic reverse upon reaching the set torque Stationary operation ue to aaptation to parallel guie Meium to large series Complete evice Exchange unit Orer No Orer No M M M M M M Matching parallel guie Parallel system type S Type Prouct characteristics Orer No work raius 140 mm 600 mm S 600 work height 50 mm 430 mm weight without tool 8 kg torque absorption 15 Nm max. Delivery scope: 3-axis guiing system Tool holer 1 balancer 1 3 kg Type Size Orer No Base plate mae of extrue aluminium profile with grooves, imensions w x h x l: 240 x 40 x 500 mm Service at 6 bar unit nominal flow G 1/4 = 700 l/min Hose inner iameter Hose clip 8 12 mm Hose liner G 1/ Hose liner G 1/ Exhaust air hose Ø 15 mm Avantages Rationalisation Quick an safe positioning Fatigue-free working No return rotation forces Compensation of screwriver weight Easy hanling Flexibility Can be use with electrical an pneumatic installation tools Quick retooling 360 rotatable Smooth an precise roller guies Optimum workstation layout 28

29 The versions threa inserts for self-tapping insertion QUICKSERT Hex Installation tools QUICKSERT Hex with flange an QUICKSERT plus with flange self-tapping insertion, UNIQUICK Basic telescopic screwriver system with UNIQUICK Feeer system For large series (imensions on request) QUICKSERT Hex with flange Self-tapping insertion UNIQUICK Vario moular screwriver system with UNIQUICK Feeer system For large series (imensions on request) QUICKSERT Hex self-tapping insertion an QUICKSERT plus Manual manrel for small series or aaptable to corless screwriver or pneumatic installation tool (type P-S 1216) for small to meium series. Orer No M M M M Type P-S 1216 For quick installation of QUICKSERT Hex an QUICKSERT plus G 1/4 : Spee without loa: Air consumption: Torque: Tool holer: 950 min -1 at p = 6.3 bar ajustable via air pressure 5,5 L / s at p = 6.3 bar M = Nm steplessly ajustable shut-off clutch 1/4 hexagon socket with raial bearing 0.8 kg Weight: Orer No: Ø

30 The versions threa inserts for expansion anchoring Expansionsert 1 Principle The avantages Universal threa insert for thermoset an thermoplastic components High-strength threas by expansion anchoring Quick, cost-effective installation Material: Cu Zn 38 Pb 2 (EU 2000/53 compliant) The EXPANSIONSERT 1 threa insert consists of a cross-slotte basic boy with internal threa, which has an external iamon knurl, an an spreaer plate. When the threa insert is installe in the mounting hole, the iamon knurl part is expane by the spreaer plate which is presse own. As a result, it is anchore in the wall of the hole. Type 0230 EXPANSIONSERT 1 stanar 1 90 I 1 I a Mounting hole D L b For installation tools an machines, see pages Orer No 1 I I 1 min. D +0.1 L a min. b min. M M M M M M M Metric ISO threa accoring to DIN 13-6H. Guie values: epen on mouling material, may have to be change after setting trials. Technical moifications reserve. Minimum quantity on request. All imensions in mm. Other sizes an special esigns on request. 30

31 The versions threa inserts for expansion anchoring Expansionsert 1 Type 0231 EXPANSIONSERT 1 flange I 2 I 1 I L a Mounting hole D 1 D I 2 L 1 b For installation tools, see pages Orer No I 1 2 I 1 min. I 2 D D 1 L L 1 a min. b min. M M M M M M Metric ISO threa accoring to DIN 13-6H. Delivery conitions accoring to DIN 267. Technical moifications reserve. Minimum quantity on request. Other sizes an special esigns on request. Guie values: epen on mouling material, may have to be change after setting trials. The flange has a large contact surface an thus reuces surface pressure. Type 0232 Mounting hole EXPANSIONSERT 1 clinch (same imensions as type 0231) I 3 a D 1 D I 2 I 2 1 I 1 I L L 1 The clinche ege is esigne to fasten contact components an cable eyes as well as to serve as a fixing ai for a cover part to be applie. Orer No I 1 2 3max. 4 D D 1 I 1 min. I 2 I 3 M M M M M M Metric ISO threa accoring to DIN 13-6H. Guie values: epen on mouling material, may have to be change after setting trials. Technical moifications reserve. Minimum quantity on request. All imensions in mm. Other sizes an special esigns on request. b For installation tools, see pages

32 The versions threa inserts for expansion anchoring Expansionsert 2 Principle Type I 2 The avantages For reactive resins, PUR, elastomers, integral har foams as well as for woo composite materials Wear-resistant threas Quick, cost-effective installation Material: Cu Zn 38 Pb 2 (EU 2000/53 compliant) The EXPANSIONSERT 2 threa insert consists of a boy with internal threa, which has knurls an unercuts on the circumferential surface. Insie the boy, there is an spreaer plate that is presse ownwars when the threa insert is installe in the mounting hole. Upon installation, the slotte bottom part of the EXPANSIONSERT 2 is expane an its cutting rings are anchore in the wall of the mounting hole. The threa insert is thus reliably secure against pullout an twisting. a Mounting hole D 1 D I 2 I 1 2 I L Metric ISO threa accoring to DIN 13-6H. Technical moifications reserve. Minimum quantity on request. All imensions in mm. Other sizes an special esigns on request. For installation tools an machines, see pages Orer No I 2 3 I 1 I 2 D +0.1 D 1 L min. a min. M M M M M Guie values: epen on mouling material, may have to be change after setting trials. 32

33 The versions threa inserts for expansion anchoring SPREDSERT 1 Principle Type I 1 1 The avantages For thermoplastic parts Knurle flange an anchor rings ensure high egree of security against twisting an tensile loa Screw locking Material: Cu Zn 38 Pb 2 (EU 2000/53 compliant) The SPREDSERT 1 is inserte into the mounting hole until the retaining flange is completely anchore in the plastic material. In that process, the slotte area is compresse. The raially secure SPREDSERT 1 is expane by the screw so that the anchor rings penetrate the plastic material an ensure the tight-fit of the threa insert. In this process, the screw is locke. For the aitional expansion force, the tightening torque must be increase by 10 %. Mounting hole a D I L 3 Metric ISO threa accoring to DIN 13-6H. Technical moifications reserve. Minimum quantity on request. All imensions in mm. Other sizes an special esigns on request. For installation tools an machines, see pages Number of Orer No anchor rings I I 1 D +0.1 L min. a min. M M M M M M M M Guie values: epen on mouling material, may have to be change after setting trials. Screw contact length = min. insert length (l) + 1p (pitch) 33

34 The versions threa inserts for expansion anchoring SPREDSERT 2 Principle Type The avantages For thermoset parts Knurle flange an iamon knurl ensure high egree of security against twisting an tensile loa Screw locking Material: Cu Zn 38 Pb 2 (EU 2000/53 compliant) The SPREDSERT 2 is inserte into the mounting hole until the retaining flange is completely anchore in the plastic material. In that process, the slotte area is compresse. The raially secure SPREDSERT 2 is expane by the screw so that the iamon knurling penetrates the plastic material an ensures the tight-fit of the threa insert. In this process, the screw is locke. For the aitional expansion force, the tightening torque must be increase by 10 %. Mounting hole a D I L 2 For installation tools an machines, see pages Orer No I 2 D +0.1 L min. a min. M M M M M Metric ISO threa accoring to DIN 13-6H. Technical moifications reserve. All imensions in mm. Other sizes an special esigns on request. Guie values: epen on mouling material, may have to be change after setting trials. Minimum quantity on request. Screw contact length = min. insert length (l) + 1p (pitch) 34

35 The versions threa inserts for expansion anchoring SPREDSERT Torque values SPREDSERT / M 3 to M 8 Torque [Nm] 30,00 25,00 20,00 15,00 10,00 5,00 0,00 M 3 M 4 M 5 M 6 M 8 Torque Drehmoment without ohne thrust Gegenlager bearing Torque Drehmoment with thrust mit Gegenlager bearing M 3 M 4 M 5 M 6 M 8 ABS MA [Nm] ABS MR [Nm] PC MA [Nm] PC MR [Nm] PA MA [Nm] PA MR [Nm] PE / PP MA [Nm] PE / PP MR [Nm] Torque without thrust bearing (MA[Nm]) (jack out) Torque with thrust bearing (MR[Nm]) 35

36 The versions threa inserts for expansion anchoring SPREDSERT Pull-out values SPREDSERT / M 3 to M 8 Pull-out strength [N] M 3 M 4 M 5 M 6 M 8 M 3 M 4 M 5 M 6 M 8 ABS FA [N] 810 1,260 1,680 2,220 3,300 PC FA [N] 1,080 1,680 2,160 2,940 3,990 PA FA [N] 1,020 1,350 1,800 2,400 3,390 PE / PP FA [N] ,140 1,650 2,370 Pull-out strength (FA[N]) Technical notes Inicate values are guie values. We recommen an installation test for the respective application. To be on the safe sie, for fibre-reinforce plastics, the strengths of the non-reinforce material shoul be assume. If you use brass threa inserts in plastics susceptible to stress cracks (e.g. polycarbonate), we recommen aitional surface treatment of the threa inserts (nickel plating or surface coating as require). Strength values for other threa inserts on request. 36

37 The versions threa inserts for expansion anchoring SPREDSERT with retaining flange Principle Type The avantages For thermoset an thermoplastic components High-strength threas in through holes Screw locking Material: Cu Zn 38 Pb 2 (EU 2000/53 compliant) The SPREDSERT with retaining flange is inserte into the through hole until the retaining flange is seate. The slotte anchoring section with iamon knurl is compresse. By screwing in the screw, the threa insert is force open in the anchoring section so that the iamon knurling penetrates the plastic material. The retaining flange which acts as a shouler support ensures high pull-out locking while the screw is also locke. For the aitional expansion force, the tightening torque must be increase by 10 %. a Mounting hole D I L I 2 Metric ISO threa accoring to DIN 13-6H. Technical moifications reserve. Minimum quantity on request. All imensions in mm. 3 Other sizes an special esigns on request. For installation tools an machines, see pages Orer No I 2 3 I 2 D +0.1 L min. a min. M M M M M M Guie values: epen on mouling material, may have to be change after setting trials. Screw contact length = min. insert length (l) + 1p (pitch) 37

38 The versions threa inserts for expansion anchoring QUICKSERT Expansion type 1230 The avantages No tapping Quick, cost-effective installation Chipping-free installation in smooth mounting holes High-strength threas in light metals High-strength threas in thermoplastic an thermoset components* * after mouling of components Suitable for one-sie accessibility of the installation point For screwe connections that can be etache as often as require For installation on finishe surfaces Material: 11 SMn Pb 30+c Surface: A2J ISO 4042 Cr (VI)-free or Cu Zn 38 Pb 2 (EU 2000/53 compliant) Principle Type The QUICKSERT Expansion is spun on to the rotating threae manrel of the installation tool an introuce into the mounting hole. The hole can be preforme or machine with common rills as a blin or through hole. The axial pulling motion of the threae manrel causes the QUICKSERT Expansion Expansion to shear at the preetermine breaking point between anchoring sleeve an threae bush. The threae bush is pulle into the anchoring sleeve an expans it. Meanwhile, the iamon knurl of the anchoring sleeve is presse into the wall of the hole. The threa insert is now anchore an locke against screwing an pull-out. Mounting hole D a L 2 I L For installation tools an machines, see pages Total Total length Knurls Mounting hole Steel Brass length installe ø Orer No Orer No l l 1 2 D +0.1 L min L 2min a M M M M M Minimum quantity on request. All imensions in mm. For installation into plastic, we recommen brass threa inserts. Special lengths an threa iameters as well as other materials on request. Guie values: epen on mouling material, may have to be change after setting trials. * * Particularly test this insert for suitability for plastics susceptible to stress cracks (e.g. PC, PPO). 38

39 The versions threa inserts for expansion anchoring Installation tools manual installation tools EXPANSIONSERT 1, EXPANSIONSERT 2, SPREDSERT 1 an 2 Assembly manrels for manual installation of EXPANSIONSERT 1, EXPANSIONSERT 2 threa inserts EXPANSIONSERT 1 EXPANSIONSERT 1 EXPANSIONSERT 2 SPREDSERT Stanar Flange/Clinch Orer No Orer No Orer No Orer No M M M M M M M Semi-automatic tools EXPANSIONSERT 1, EXPANSIONSERT 2 The tool can be integrate into manual lever presses or other pressing evices. For small to meium series Example of a tool application EXPANSIONSERT 1, EXPANSIONSERT 2 EXPANSIONSERT1 EXPANSIONSERT1 EXPANSIONSERT 2 Semimatic Stanar Flange/Clinch Orer No Orer No Orer No Orer No M M M M M M M M

40 The versions threa inserts for expansion anchoring QUICKSERT Expansion Installation tools QUICKSERT Expansion Machine installation tools with hyraulic pneumatic rive Setting tool P 2005 allows quick an safe installation. For meium to large series Price: 1,200, Orer No Designation Orer No Threae manrel x x020 Nosepiece x x030 xx = metric imension, Example: M 6 = 06 for QUICKSERT M6. 40

41 Fiels of application AMTEC threa inserts are use in most iverse fiels: Motor vehicles an motorcycles, air bags etc. Commercial vehicles Interior Electrics, electronics, safes Air-conitioning technology an systems etc. Office furniture, esks, photocopying machines 41

42 AMTEC examples of application... Pump casings, HITSERT 2 M 5 an SPREDSERT with retaining flange M 6 Pump casings, HITSERT 2 bolts M 6 an compression limiters... an customer-specific solutions QUICKSERT Expansion Expansion insert with collar / steel EXPANSIONSERT 1 with hexagon flange / brass HITSERT 3 Seal insert hose coupling/ brass Customer-specific special part, silvere HITSERT hose coupling with temperature-resistant O-ring HITSERT seal threa insert SONICSERT compression limiter with captive screw 42

43 Prouct news ONE SHOT All in one shot? The ONE SHOT metho is a self-punching fastening system for structural components of fibre-reinforce plastics. Avantages: No ajustment of fastener to mounting hole Clearance-free fit between connecting element an component High level of push-out an screw locking Clean cutting of anisotropic fibre structures Minimise excess length on the backsie ONSERT Quick ahesion without loss of performance? The ONSERT technology allows ahesion of most iverse fasteners to iverse materials. Connection can be realise on ribs an surfaces. Avantages: Works on plane surfaces No projection on the remote sie Fastening elements o not become apparent on the visible sie through heat input uring laser weling or brazing Very goo mechanical properties; shock absorbing Connection on fibre composites, coate surfaces, glass an plastic 43

44 Böllhoff International with companies in: Argentina Austria Brazil Canaa China Czech Republic France Germany Hungary Inia Italy Japan Mexico Polan Romania Russia Slovakia Spain Turkey Unite Kingom USA Apart from these 21 countries, Böllhoff supports its international customers in other important inustrial markets in close partnership with agents an ealers. Subject to technical change. Reprinting, even in extract form, only permitte with express consent. Observe protective note accoring to DIN 34. Böllhoff Group Please fin your local contact on or contact us uner