MaxiLock D - the ultimate in clamping

Transcription

1 MaxiLock D - te ultimate in clamping

2 CERATIZIT - secrets of success Secrets of success CERATIZIT is your partner for exceptional ard material solutions. Hard materials and tools from CERATIZIT - our solutions to complex problems are an integral part of our customers' success. Our products guarantee: economy - long life - speed! And it is precisely tis combination wic gives our business partners a direct competitive advantage. Premier performance is only possible troug a total appreciation of te requirements of our business partners. A performance acieved troug flexible tinking and continuous dialogue wit our customers. A pioneering spirit and a deep understanding of powder metallurgy caracterize te istory of CERATIZIT. One of te attributes of our company pilosopy is te searc for perfection: target oriented - sustainably - passionately! Intensive researc and development activities, taking into account te precise requirements and working processes of te customer, are today's investment for te solutions of tomorrow - and beyond. Corporate values Te views and focus of our business partners matter Innovative and flexible tinking matters Communication matters Employee development matters Professionalism matters Our environment matters Tailored cutting tool solutions Cutting materials, coatings, inserts, tooling systems and macining solutions - all tis is included in te cutting tool division at CERATIZIT. Worldwide well-known companies process advanced materials applying cutting tool products from CERATIZIT: from te automotive industry to te aerospace industry, mecanical engineering and tool construction to te oil industry. Te basis of tese long-term business relations is te fait of te customers in te extensive know-ow of te carbide specialists. 2

3 3

4 Clamping systems MaxiLock D First coice for cutting wit negative inserts wit ole. Safe and precise positioning of te insert troug double clamping effect. Clamping element Insert Sim Pin Screw MaxiLock N Tis clamping system is suitable for all negative form inserts wit oles. Te actuation screw can easily be reaced from te upper and te lower side of te older. In te unlocked position constituent parts remain intact. Clamping screw Insert Sim Wedge Lever MaxiLock S Te form lock screw guarantees a safe connection of te insert and te tool older. Cip evacuation is not indered by obstructive clamping elements. Due to te neutral insert position te effective rake angle is identical to tat of te insert form and geometry. Clamping screw Insert Sim Treaded sim screw MaxiLock P Te insert wit a clearance angle of 7 and a cylindrical bore is fixed wit a wedge and claw lock against a fix pin. Up to tree cutting edges can be used (1 support face). Clamping element Insert Sim Wedge Pad pin Simplex N / P Te tried and tested CERATIZIT Simplex clamping systems are caracterised by teir simplicity. Te insert is clamped by means of a claw. Not suitable for drawing cuts. Clamping screw and clamping claw Insert Sim Sim pin 4

5 Selection of te correct clamping system Clamping system Cutting dept / feed rate (mm) Insert sape Insert - form of top surface a p f a p f a p f 0,3-2,0 0,08-0,25 2,0-6,0 0,2-0,6 5,0-15,0 0,5-1,5 MaxiLock D MaxiLock N MaxiLock S MaxiLock P Simplex N KNUX KNUX Simplex P 5

6 MaxiLock D - product features Robust top clamp for safe positioning of te insert in te insert seat Claw, spring and clamping screw (clamping element) = ONE SPARE PART 'All inclusive' concept wit integrated spare sim and screw Clamping key integrated in te sank to reduce packaging volume and storage Reinforced sim, clamped wit screw Torx Plus system. Torque is transmitted better giving safer clamping Optimised insert seat so tat precise insert positioning and clamping is possible despite adesion and wear 6

7 MaxiLock D - application advantages Secure clamping of te insert also under tension (e.g. copy turning) No tilting of te insert towards te front during eavy or interrupted cuts Maximum feed rates for Masterfinis inserts applied Suitable also for inserts made of various ard materials suc as ceramic, CBN or PCD 7

8 MaxiLock D - te advantages are in te detail Wen clamping te insert it is drawn to te contact face and location face at te same time. Precise positioning guaranteed. Clamping element wit intact constituent parts. Reduced inventory. 'All inclusive'. A cras can always appen. Te spare sim integrated in te sank will save you te journey to tool storage. Te spare part is at and and can easily be applied at te macine or presetting procedure. An integrated coolant nozzle provides safe cooling and cip evacuation for internal macining. Tis is only applicable to boring bars for W... inserts. Tilting of te insert towards te front, a well-known weak point of te lever lock system during eavy cutting operations is avoided. 8

9 MaxiLock D - te advantages are in te detail Even inserts wit excessive wear and material adesion can be positioned and clamped precisely tanks to te design of te insert seat. As te constituent parts remain intact, even in unfavourable application conditions clamping is no problem. From tetorx screw to te Torx Plus screw... Screw Screw Te Torx Plus screwdrivers provide better transmission of torque moments tan Torx standard tools. Torx insert Torx Plus -insert Te considerably larger contact face of te Torx Plus screwdriver in te Torx Plus screw guarantees longer service life of bot te tool and te screw. CERATIZIT corporate values... Te views and focus of our business partners matters Instead of talking product wit customers, we work on real solutions for business partners. Innovative and flexible tinking matters We ave te power to callenge state-of-teart tecnologies and te courage to develop intelligent alternatives. Our speed of tougt and decisive actions give us a leading edge. 9

10 10

11 Main catalogue 'Tools and inserts for turning' No

12 MaxiLock D - external DCLNR DCLN Picture sows rigt-and version Type, 1 b l 1 f [mm] [mm] [mm] [mm] [mm] 20 DCLNR 2020 K12 R CN DCLNR 2525 M12 R CN DCLNR 2525 M12-X07 R CNMX DCLNR 2525 M16 R CN DCLNR 3225 P12 R CN DCLNR 3232 P16 R CN DCLNR 3232 P19 R CN DCLNR 4040 S19 R CN Ordering example: 1 piece DCLNR 2020 K CNMX M4,5x12-15IP/ U-CN12T3-D S-15IP-T SET-02X-D CN M4,5x12-15IP/ U-CN12T3-D S-15IP-T SET-02-D CN M5x14-20IP/ U-CN1604-D S-20IP-T SET-03-D CN M5x14-20IP/ U-CN1905-D S-20IP-T SET-04-D X07 = for ceramic inserts wit dimple CN CNMX CN CN Insert programme see catalogue No

13 MaxiLock D - external DCLNL DCLN Picture sows rigt-and version Type, 1 b l 1 f [mm] [mm] [mm] [mm] [mm] 20 DCLNL 2020 K12 L CN DCLNL 2525 M12 L CN DCLNL 2525 M12-X07 L CNMX DCLNL 2525 M16 L CN DCLNL 3225 P12 L CN DCLNL 3232 P16 L CN DCLNL 3232 P19 L CN DCLNL 4040 S19 L CN Ordering example: 1 piece DCLNL 2020 K CNMX M4,5x12-15IP/ U-CN12T3-D S-15IP-T SET-02X-D CN M4,5x12-15IP/ U-CN12T3-D S-15IP-T SET-02-D CN M5x14-20IP/ U-CN1604-D S-20IP-T SET-03-D CN M5x14-20IP/ U-CN1905-D S-20IP-T SET-04-D X07 = for ceramic inserts wit dimple CN CNMX CN CN Insert programme see catalogue No

14 MaxiLock D - external DDJNR/L DDJN Picture sows rigt-and version Type, 1 b l 1 f [mm] [mm] [mm] [mm] [mm] 20 DDJNR 2020 K11 R DN DDJNR 2020 K15 R DN DDJNR 2525 M11 R DN DDJNR 2525 M15 R DN DDJNL 2020 K11 L DN DDJNL 2020 K15 L DN DDJNL 2525 M11 L DN DDJNL 2525 M15 L DN Ordering example: 1 piece DDJNR 2020 K DN M3x7-09IP/ U-DN1103-D S-09IP-T SET-01L-D DN M4,5x12-15IP/ U-DN15T3-D S-15IP-T SET-02-D DN 1504 (s = 4,76 mm) = U-DN1505-D DN DN Insert programme see catalogue No

15 MaxiLock D - external DSBNR/L DSBN Picture sows rigt-and version Type, 1 b l 1 f [mm] [mm] [mm] [mm] [mm] 20 DSBNR 2020 K12 R SN DSBNR 2525 M12 R SN DSBNR 2525 M15 R SN DSBNR 3232 P15 R SN DSBNR 3232 P19 R SN DSBNR 4040 S19 R SN DSBNR 4040 S25 R SN DSBNL 2020 K12 L SN DSBNL 2525 M12 L SN DSBNL 2525 M15 L SN DSBNL 3232 P15 L SN DSBNL 3232 P19 L SN DSBNL 4040 S19 L SN DSBNL 4040 S25 L SN Ordering example: 1 piece DSBNR 2020 K SN M4,5x12-15IP/ U-SN12T3-D S-15IP-T SET-02-D SN M5x14-20IP/ U-SN1504-D S-20IP-T SET-03-D SN M5x14-20IP/ U-SN1905-D S-20IP-T SET-04-D SN M6x16-25IP/ U-SN2506-D S-25IP-T SET-05-D SN 2509 (s = 9,52 mm) = U-SN2504-D SN SN SN SN Insert programme see catalogue No

16 MaxiLock D - external DSDNN DSDN Type, 1 b l 1 f [mm] [mm] [mm] [mm] [mm] 20 DSDNN 2020 K12 N SN DSDNN 2525 M12 N SN DSDNN 2525 M12-X07 N SNMX Ordering example: 1 piece DSDNN 2020 K SN M4,5x12-15IP/ U-SN12T3-D S-15IP-T SET-02-D SNMX M4,5x12-15IP/ U-SN12T3-D S-15IP-T SET-02X-D X07 = for ceramic inserts wit dimple SN SNMX Insert programme see catalogue No

17 MaxiLock D - external DSKNR/L DSKN Picture sows rigt-and version Type, 1 b l 1 f [mm] [mm] [mm] [mm] [mm] 25 DSKNR 2525 M12 R SN DSKNR 2525 M12-X07 R SNMX DSKNL 2525 M12 L SN DSKNL 2525 M12-X07 L SNMX Ordering example: 1 piece DSKNR 2525 M SN M4,5x12-15IP/ U-SN12T3-D S-15IP-T SET-02-D SNMX M4,5x12-15IP/ U-SN12T3-D S-15IP-T SET-02X-D X07 = for ceramic inserts wit dimple SN SNMX Insert programme see catalogue No

18 MaxiLock D - external DSRNR/L DSRN... 1 Picture sows rigt-and version Type, 1 b l 1 f [mm] [mm] [mm] [mm] [mm] 25 DSRNR 2525 M12-X07 R SNMX DSRNL 2525 M12-X07 L SNMX Ordering example: 1 piece DSRNR 2525 M12-X SNMX M4,5x12-15IP/ U-SN12T3-D S-15IP-T SET-02X-D X07 = for ceramic inserts wit dimple SNMX Insert programme see catalogue No

19 MaxiLock D - external DSSNR/L DSSN Picture sows rigt-and version Type, 1 b l 1 f [mm] [mm] [mm] [mm] [mm] 20 DSSNR 2020 K12 R SN DSSNR 2525 M12 R SN DSSNR 2525 M12-X07 R SNMX DSSNR 3225 P12 R SN DSSNL 2020 K12 L SN DSSNL 2525 M12 L SN DSSNL 2525 M12-X07 L SNMX DSSNL 3225 P12 L SN Ordering example: 1 piece DSSNR 2020 K SN M4,5x12-15IP/ U-SN12T3-D S-15IP-T SET-02-D SNMX M4,5x12-15IP/ U-SN12T3-D S-15IP-T SET-02X-D X07 = for ceramic inserts wit dimple SN SNMX Insert programme see catalogue No

20 MaxiLock D - external DTJNR/L DTJN... 1 Picture sows rigt-and version Type, 1 b l 1 f [mm] [mm] [mm] [mm] [mm] 20 DTJNR 2020 K16 R TN DTJNR 2525 M16 R TN DTJNL 2020 K16 L TN DTJNL 2525 M16 L TN Ordering example: 1 piece DTJNR 2020 K TN M3x7-09IP/ U-TN1603-D S-09IP-T SET-01-D TN Insert programme see catalogue No

21 MaxiLock D DoubleEdge - external DE-DTSNR/L DE-DTSN Picture sows rigt-and version Type, 1 b l 1 f 1 c [mm] [mm] [mm] [mm] [mm] [mm] 20 DE-DTSNR 2020 K16 R DE-TNMG DE-DTSNR 2525 M16 R DE-TNMG DE-DTSNR 2525 M22 R DE-TNMG DE-DTSNR 3225 P27 R DE-TNMG DE-DTSNL 2020 K16 L DE-TNMG DE-DTSNL 2525 M16 L DE-TNMG DE-DTSNL 2525 M22 L DE-TNMG DE-DTSNL 3225 P27 L DE-TNMG Ordering example: 1 piece DE-DTSNR 2020 K DE-TNMG M3x7-09IP/ U-DETN1603-D S-09IP-T SET-01L-D DE-TNMG M4,5x12-15IP/ U-DETN22T3-D S-15IP-T SET-02-D DE-TNMG M5x14-20IP/ U-DETN2704-D S-20IP-T SET-03-D DE-TNMG DE-TNMG DE-TNMG Insert programme see catalogue No

22 MaxiLock D - external DVJNR/L DVJN Picture sows rigt-and version Type, 1 b l 1 f [mm] [mm] [mm] [mm] [mm] 20 DVJNR 2020 K16 R VN DVJNR 2525 M16 R VN DVJNL 2020 K16 L VN DVJNL 2525 M16 L VN Ordering example: 1 piece DVJNR 2020 K VN M3x7-09IP/ U-VN1603-D S-09IP-T SET-01L-D VN Insert programme see catalogue No

23 MaxiLock D - external DVVNN DVVN... 1 f 72,5 Type, 1 b l 1 f f 1 [mm] [mm] [mm] [mm] [mm] [mm] 20 DVVNN 2020 K16 N VN DVVNN 2525 M16 N VN Ordering example: 1 piece DVVNN 2020 K VN M3x7-09IP/ U-VN1603-D S-09IP-T SET-01L-D VN Insert programme see catalogue No

24 MaxiLock D - external DWLNR/L DWLN Picture sows rigt-and version Type, 1 b l 1 f [mm] [mm] [mm] [mm] [mm] 20 DWLNR 2020 K06 R WN DWLNR 2020 K08 R WN DWLNR 2525 M06 R WN DWLNR 2525 M08 R WN DWLNL 2020 K06 L WN DWLNL 2020 K08 L WN DWLNL 2525 M06 L WN DWLNL 2525 M08 L WN Ordering example: 1 piece DWLNR 2020 K WN M3x7-09IP/ U-WN0603-D S-09IP-T SET-01L-D WN M4,5x12-15IP/ U-WN08T3-D S-15IP-T SET-02-D WN WN Insert programme see catalogue No

25 MaxiLock D - internal DCLNR/L DCLN... f Ø 95 ØdA Picture sows rigt-and version d A Type, l 1 f D [mm] [mm] [mm] [mm] [mm] 32 A32S DCLNR 12 R CN A40T DCLNR 12 R CN A32S DCLNL 12 L CN A40T DCLNL 12 L CN Ordering example: 1 piece A32S DCLNR 12 d A CN M4,5x12-15IP/ U-CN12T3-D S-15IP-T SET-02-D CN Insert programme see catalogue No

26 MaxiLock D - internal DDUNR/L DDUN... Ø f 93 ØdA Picture sows rigt-and version d A Type, l 1 f D [mm] [mm] [mm] [mm] [mm] 32 A32S DDUNR 11 R DN A40T DDUNR 15 R DN A32S DDUNL 11 L DN A40T DDUNL 15 L DN Ordering example: 1 piece A32S DDUNR 11 d A DN M3x7-09IP/ U-DN1103-D S-09IP-T SET-01L-D DN M4,5x12-15IP/ U-DN15T3-D S-15IP-T SET-02-D DN 1504 (s = 4,76 mm) = U-DN1505-D DN DN Insert programme see catalogue No

27 MaxiLock D - internal DSKNR/L DSKN... f Ø 75 ØdA Picture sows rigt-and version d A Type, l 1 f D [mm] [mm] [mm] [mm] [mm] 32 A32S DSKNR 12 R SN A32S DSKNL 12 L SN Ordering example: 1 piece A32S DSKNR 12 d A SN M4,5x12-15IP/ U-SN12T3-D S-15IP-T SET-02-D SN Insert programme see catalogue No

28 MaxiLock D - internal DWLNR/L DWLN... f ØD 95 ØdA Version A wit coolant ole Version S witout coolant ole Picture sows rigt-and version d A Type, l 1 f D [mm] [mm] [mm] [mm] [mm] 25 A25R DWLNR 06 R WN S25T DWLNR 08 R WN A32S DWLNR 08 R WN S32U DWLNR 08 R WN A40T DWLNR 08 R WN S40V DWLNR 08 R WN A25R DWLNL 06 L WN A32S DWLNL 08 L WN A40T DWLNL 08 L WN Ordering example: 1 piece A25R DWLNR 06 Type, version d A WN A M3x7-09IP/ U-WN0603-D S-09IP-T HY-M5 SET-01-D WN S S-15IP-T SET-02-D WN A M4,5x12-15IP/ U-WN08T3-D S-15IP-T HY-M5 SET-02-D WN S M4,5x12-15IP/ U-WN08T3-D S-25IP-T SET-02-D WN WN

29 MaxiLock D - tecnical information/spare parts Recommended torque moments... Clamping element Tread Torx Nm in lbs DE-TN Set-01-D M4 09IP 2,0 17,7 DN Set-01L-D M4 09IP 2,0 17,7 CN DN SN DE-TN Set-02-D M5 15IP 4,0 35,4 CN SN Set-02X-D M5 15IP 4,0 35,4 CN SN DE-TN Set-03-D M6 20IP 6,5 57,5 CN SN Set-04-D M6 20IP 6,5 57,5 SN Set-05-D M7 25IP 8,0 70,8 Clamping element Tread Torx Nm in lbs TN WN Set-01-D M4 09IP 2,0 17,7 VN Set-01L-D M4 09IP 2,0 17,7 WN Set-02-D M5 15IP 4,0 35,4 Set-03-D M6 20IP 6,5 57,5 Set-04-D M6 20IP 6,5 57,5 Set-05-D M7 25IP 8,0 70,8 Torque key (inserts/bits) DMSD 1-5Nm/SORT DMSD 2-8Nm/SORT DMSD-B 9IP-50 DMSD-B 15IP-50 DMSD-B 20IP-50 DMSD-B 25IP-50 IP... = TorxPlus 29

30 MaxiLock D - tecnical information/spare parts Spare parts for external tool olders wit insert Sim Screw Clamping element Key CN U-CN12T3-D M4.5x12-15IP/ Set-02-D S-15IP-T CN U-CN12T3-D M4.5x12-15IP/ Set-02X-D S-15IP-T CN U-CN1604-D M5x14-20IP/ Set-03-D S-20IP-T CN U-CN1905-D M5x14-20IP/ Set-04-D S-20IP-T DN U-DN1103-D M3x7-09IP/ Set-01L-D S-09IP-T DN U-DN1505-D M4.5x12-15IP/ Set-02-D S-15IP-T DN U-DN15T3-D M4.5x12-15IP/ Set-02-D S-15IP-T SN U-SN12T3-D M4.5x12-15IP/ Set-02-D S-15IP-T SN U-SN12T3-D M4.5x12-15IP/ Set-02X-D S-15IP-T SN U-SN1504-D M5x14-20IP/ Set-03-D S-20IP-T SN U-SN1905-D M5x14-20IP/ Set-04-D S-20IP-T SN U-SN2506-D M6x16-25IP/ Set-05-D S-25IP-T SN U-SN2504-D M6x16-25IP/ Set-05-D S-25IP-T TN U-TN1603-D M3x7-09IP/ Set-01-D S-09IP-T DE-TN U-DETN1603-D M3x7-09IP/ Set-01-D S-09IP-T DE-TN U-DETN22T3-D M4.5x12-15IP/ Set-02-D S-15IP-T DE-TN U-DETN2704-D M5x14-20IP/ Set-03-D S-20IP-T VN U-VN1603-D M3x7-09IP/ Set-01L-D S-09IP-T WN U-WN0603-D M3x7-09IP/ Set-01-D S-09IP-T WN U-WN08T3-D M4.5x12-15IP/ Set-02-D S-15IP-T Spare parts for tool olders wit insert Sim Screw Coolant nozzle Clamping element Key CN U-CN12T3-D M4.5x12-15IP/ Set-02-D S-15IP-T DN U-DN1103-D M3x7-09IP/ Set-01L-D S-09IP-T DN U-DN1505-D M4.5x12-15IP/ Set-02-D S-15IP-T DN U-DN15T3-D M4.5x12-15IP/ Set-02-D S-15IP-T SN U-SN12T3-D M4.5x12-15IP/ Set-02-D S-15IP-T WN U-WN0603-D M3x7-09IP/ HY-M5 Set-01-D S-09IP-T WN U-WN08T3-D M4.5x12-15IP/ HY-M5 Set-02-D S-15IP-T 30

31 CERATIZIT - worldwide CERATIZIT - worldwide Production sites in te tree big economic areas wit a worldwide network of CERATIZIT sales and support engineers plus many CERATIZIT distribution partners guarantee customer vicinity. We maintain te dialogue wit our customers and strive for long-term partnersips. Find your personal distribution partner at: CERATIZIT worldwide production sites and support centres CERATIZIT worldwide sales centres CERATIZIT worldwide distribution partner network CERATIZIT - worldwide Parent company in Luxembourg CERATIZIT Luxembourg Sàrl Route de Holzem 101, B.P. 51 L-8201 Mamer Tel.: Fax: info@ceratizit.com Contact for furter information: CERATIZIT Austria Gesellscaft m.b.h. A-6600 Reutte/Tyrol Tel.: +43 (5672) Fax: +43 (5672) info.austria@ceratizit.com

32 EN We reserve te rigt to make tecnical canges for improvement of te product.