General Specifications. Transmission identification sticker 88VT AAA M12 FOG XX 5K2 2. MT 75 Manual Transmission and Clutch
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1 General Specifications Transmission identification sticker 1 Transmission part number (prefix and suffix) Transmission type (for conformation purposes) 3 Country of manufacture: FOB = Ford of Britain 88VT AAA M12 FOG = Ford of Germany FOF = Ford of France FOG XX 5K2 2 4 For service information 5 Build date J Key to Build Date Year Month Month Day 5 = 1995 A = January G = July 6 = 1996 B = February H = August 7 = 1997 C = March J = September 8 = 1998 D = April K = October 01 to 31 9 = 1999 E = May L = November etc. F = June M = December 09/97 Scorpio
2 Transmission Ratios 1st gear 2nd gear 3rd gear 4th gear 5th gear Reverse gear 8V 3,89 2,08 1,34 1,00 0,82 3,51 16V 3,61 2,08 1,44 1,00 0,83 3,26 2,3 DOHC 16V 3,61 2,08 1,44 1,00 0,83 3,26 MY 97 2,3 DOHC 16V 3,61 2,08 1,36 1,00 0,76 3,26 MY 98 2,5l TCI Diesel 3,61 2,08 1,36 1,00 0,76 3,26 09/97 Scorpio
3 Transmission Installation Overview Rear Axle Ratio Tyre Size Number of Teeth 8V 8V 16V 16V 2,5 TCI Diesel 2,5 TCI Diesel 195/65 205/60 2/60 225/60 225/ /45 225/50 225/ /45 Speedometer cable 4,09 X X X 4,09 X X X X X X X 4,27 4,27 X X X X 3,36 X 8 red 3,36 X X X X X X 8 red Speedometer drive pinion 23 blue 24 red 24 red 25 purple 21 green 22 yellow Clutch -16V 2,5 TCI Manufacturer LUK LUK LUK / F & S Type Size Actuation Hydraulic Hydraulic Hydraulic Clutch lining (material) Ferodo 3114F Ferodo 3114F Beral K202/1B Lining outside diameter in mm Lining inside diameter in mm 3 3 5,5 Lining thickness in mm 7,24 7,24 7,3 Number of torsion springs 12 None 10 Lubricants, Adhesives and Sealers Description Transmission fluid Brake fluid (Super Dot 4) Sealer High-temperature grease Thread-locking compound Loctite 270 Sealer for selector interlock mechanism plugs Ford Specification ESDM-2C186-A ESDM-6C57-A ESKM-4G242-A ESDM-1C220-A SDM-4G9107-A ESKM-4G242-A 09/97 Scorpio
4 Capacity Description Litres Transmission fluid 1,2 Oil level 0 5 mm below lower edge of check bore General Nm lbf.ft undershield to front axle crossmember Rear axle transverse brace Front axle transverse brace Coolant expansion tank (2,5 TCI) 5 4 Exhaust Nm lbf.ft Exhaust manifold heat shield ( 8V) 7 5 Catalytic converter to exhaust manifold ( 8V) Front exhaust pipe to turbocharger (2,5 TCI) Catalytic converter to exhaust mounting bracket Exhaust mounting bracket to transmission Exhaust mounting bracket to transmission crossmember Front to rear part of exhaust system Turbocharger heat shield (2,5 TCI) 10 7 Turbocharger heat shield (2,5 TCI) 12 9 Clutch Nm lbf.ft Clutch pressure plate to flywheel Slave cylinder (complete with release bearing) 10 7 Bolt for hydraulic clutch pipe (2,5 TCI) Master cylinder 10 7 Pressure pipe to master cylinder Bleed nipple Driveshaft Nm lbf.ft Driveshaft to rear axle vibration damper Driveshaft centre bearing to floor assembly 21 Driveshaft to transmission Remove/install transmission Nm lbf.ft Starter motor ( 8V) Starter motor and heat shield to transmission intermediate flange (2,5 TCI) /97 Scorpio
5 Heat shield bracket to starter motor (2,5 TCI) 12 9 /transmission flange bolts Transmission mounting bracket bolts (2,5 TCI) Adaptor plate to transmission 11 8 Gearshift support bracket to transmission 11 8 Oil dipstick bracket 10 7 Transmission crossmember to floor assembly Transmission crossmember to transmission Dismantle/assemble transmission Nm lbf.ft Mainshaft ball bearing retaining bolts Gearshift gate to transmission housing 10 7 Front transmission housing to rear transmission housing Reverse gear idler shaft to transmission housing Reversing light switch Locking plate locking screw to transmission housing Threaded plug of selector shaft detent mechanism Drive flange to mainshaft (nut can only be used once) Input shaft guide sleeve Countershaft bearing housing, stage Countershaft bearing housing, stage 2 (loosen) Countershaft bearing housing, stage 3 (tighten) Countershaft bearing housing, minimum 6 4 Fixture of locking plate for bearing housing Oil drain and filler plugs /97 Scorpio
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