2001 Ranger Workshop Manual. 1. Drain the cooling system. For additional information, refer to Section

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1 Exhaust Gas Recirculation (EGR) Valve 2.3L 1. Drain the cooling system. For additional information, refer to Section Disconnect the battery ground cable. For additional information, refer to Section Disconnect the exhaust gas recirculation (EGR) valve electrical connector. 4. Remove the rear driveshaft. For additional information, refer to Section Remove the bolts retaining the catalytic converter to the muffler. Discard the exhaust converter outlet gasket. 6. NOTE: Manual transmission shown, automatic transmission similar. Support the transmission with a suitable transmission jack. 7. Remove the six bolts (three on each side) retaining the crossmember to the frame. 8. Remove the retaining nuts and the crossmember. Exhaust Gas Recirculation (EGR) Valve 2.3L 1304

2 9. Lower the transmission enough to allow access to the EGR valve. 10. Disconnect the EGR coolant hose. 11. Remove the bolts and the EGR valve. Discard the gasket. 12. NOTE: Clean the gasket mating surfaces and install new gaskets. To install, reverse the removal procedure. Exhaust Gas Recirculation (EGR) Valve 2.3L 1305

3 Exhaust Gas Recirculation (EGR) Valve 2.5L 1. Loosen the nut from the bottom of the EGR valve (9D475). 2. Remove the vacuum line from the top of the EGR valve. 3. Remove the two bolts and the EGR valve. 4. NOTE: Use a new gasket when installing the EGR valve. To install, reverse the removal procedure. Exhaust Gas Recirculation (EGR) Valve 2.5L 1306

4 Exhaust Gas Recirculation (EGR) Valve 2.5L 1307

5 Exhaust Gas Recirculation (EGR) Valve 3.0L 1. Loosen the nut from the bottom of the EGR valve (9D475). 2. Remove the vacuum line from the top of the EGR valve. 3. Remove the two bolts and the EGR valve. 4. NOTE: Use a new gasket when installing the EGR valve. To install, reverse the removal procedure. Exhaust Gas Recirculation (EGR) Valve 3.0L 1308

6 Exhaust Gas Recirculation (EGR) Valve 3.0L 1309

7 Exhaust Gas Recirculation (EGR) Valve 4.0L 1. Disconnect the exhaust gas recirculation (EGR) valve. Disconnect the vacuum line. Disconnect the EGR valve tube fitting. 2. Remove the EGR valve bolts and the EGR valve. Discard the gasket. 3. NOTE: The EGR valve sealing surfaces are soft metals. To install, reverse the removal procedure. Carefully clean the EGR valve sealing surfaces. Install a new EGR valve gasket. Exhaust Gas Recirculation (EGR) Valve 4.0L 1310

8 Exhaust Gas Recirculation (EGR) Valve 4.0L 1311

9 EGR Valve Tube 2.3L 1. Remove the intake manifold. For additional information, refer to Section A. 2. Remove the exhaust gas recirculation (EGR) tube. 3. To install, reverse the removal procedure. EGR Valve Tube 2.3L 1312

10 EGR Valve Tube 2.5L 1. Loosen the nut from the bottom of the EGR valve (9D475). 2. Remove the nut at the exhaust manifold (9430). 3. Remove the two pressure feedback lines from the line fittings and remove the EGR valve to exhaust manifold tube (9D477) from the vehicle. 4. To install, reverse the removal procedure. EGR Valve Tube 2.5L 1313

11 EGR Valve Tube 2.5L 1314

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