Technical data. Part Thread (mm) Nm ±10% Tolerance Sidestand
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1 section 3 - Torque settings Frame torque settings Sidestand Stand sensor bolt 5 Pre-applied threadlocker Stand plate fixing screw M10x25 43 Pre-applied threadlocker Side stand fastening pin Side stand fastening nut M8 20 Front sprocket Front sprocket retaining nut M25x * Sprocket guard retaining bolt M6x16 6 LOCK 2 Lights and reflectors Headlight support to chassis fixing screw M8x20 25 Wiring protection on headlamp support fixing screw M5x LOCK 2 Headlight fixing screw M5x22 6 Rear headlamp fixing screw M5x14 3 Front turn signals on hand guard fixing screw M3.5x /0.40 Rear turn signals fixing screw M5x12 3 Left mirror fixing screw M10x Right mirror fixing screw M10x Instruments Fixing screw on instrument panel M5 By hand Instrument panel on panel retaining nut M5 3 Front fork Steering head terminals M6x30 10* GREASE B Central tightening screw on steering head M8x30 22* GREASE B Handlebar on head stud bolt (Daniel) M10x * LOCK 2 Steering bearing ring nut 3* "GREASE B: sequence 1-2-1" Steering limit switch register counter nut M8 18 LOCK 2 on thread nut only Steering base clamps (Daniel) M8x30 16 ± 5% "GREASE B: sequence 1-2-1" Handlebar U-bolt fixing screw (Daniel) M8X25 25* Front pipe grommet to bottom yoke fixing screw 10 Ohlins fork end terminal fixing screw 19* Sequence Marzocchi fork end terminal fixing screw 10* Sequence Splash guard to bottom yoke fixing screw 3 LOCK 2 Electrical/electronic system Electrical components support to subframe bracket front fixing screw M6x25 10 Battery bracket fixing screw M5x9 5 Black box bracket fixing screw AF5x Multistrada 1200 ABS / Multistrada 1200 S ABS - M.Y edition DRAFT 13
2 section Vibration damper to black box and bracket retaining nut M5 2 Fit toothed washer between support and vibration damper Solenoid bracket to tank front fixing screw AF5x16 3 Solenoid bracket to tank lower fixing screw M5x12 4 Voltage regulator bracket to electric components housing fixing screw M6x20 5 Voltage regulator to bracket fixing screw M6x20 10 Electrical components support to frame fixing screw M6x25 6 Mitsubishi control unit bracket fixing screw AF5x16 2 Map Sensor to electrical components support fixing screw M6x18 4 Wiring support to left frame plate fixing screw M5x8 6 Electrical components support to tank fixing screw M5x8.5 5 Left/right light switch fixing screw (Daniel) 1.3 Hands free fixing screw (key lock) 20 LOCK 2 Battery leads and starter motor on solenoid fixing screw 4 Ground cable to crankcase fixing screw 10 Cable to starter motor retaining nut 5 Bolt securing horn to frame 22 Electrical component housing to storage compartment rear fixing screw 8 Sensor TPRT to front rh half-fairing fixing screw M5x14 5 Power outlet retaining nut 3.5 Rear brake to support STOP switch 5 Cover on wiring support to left plate fixing screw 1.5 Left heated handgrip fixing screw 1.5 Front brake ABS control unit bracket fixing screw AF5x16 3 Front callipers fixing screw M10x * GREASE B Front brake pump terminal M6x25 10 Sequence starting from upper screw Front brake oil reservoir to hand guard fixing screw 3 / 2 Front brake hose (pipe grommet) bracket on base fixing screw M6x10 10 ABS tube cover on electrical components housing fixing screw AF5x Front brake calliper pre-tightening M10x Front ABS sensor fixing screw M6x16 10 Rear ABS sensor fixing screw M6x16 10 Rear swingarm Upper slider and chain guard fixing screw M5x8.5 5 LOCK 2 Lower chain slider fixing screw M5x8.5 5 LOCK 2 Eccentric hub tightening screw M12x * "GREASE B: sequence 1-2-1" Swingarm pivot tightening screw 72* 14 Multistrada 1200 ABS / Multistrada 1200 S ABS - M.Y edition DRAFT
3 section Rear brake calliper support bracket locking pin 33* LOCK 8 Rear brake Brake pump and sensor bracket stop to crankcase fixing screw M6x20 10 Rear oil reservoir fixing screw M6x16 2 Rear calliper fixing screw M8x20 25* Pipe grommet clamps to swingarm fixing screw M6x16 8 Rear brake pipe grommet to swingarm fixing screw M6x15 5 Handlebars - Clutch control Clutch pump fixing screw (Daniel) M6x25 10 Sequence starting from upper screw Hand guard to right/left pump fixing screw M6x18 10 Hand guard to right/left terminal fixing screw M5x20 5 Piston clutch to crankcase fixing screw M6x20 10 Sequence Oil clutch reservoir to hand guard fixing screw 2 Throttle twistgrip fixing screw 10 Handlebar counterweight fixing screw 2 Rear suspension Shock absorber upper fixing screw 42* GREASE B Shock absorber lower fixing screw 42* GREASE B Ohlins preloading actuator fixing screw M6x15 10 Spring preloading hydraulic press to support (sachs rear shock absorber) fixing screw M5x22 10 Spring preloading support to left side frame fixing screw 10 Front mudguard Mudguard to fork fixing screw M6x16 5 Pipe grommet to plastic mudguard plus splash guard fixing screw Pipe grommet to carbon mudguard fixing screw Pipe grommet to carbon mudguard fixing screw M5x9 3.5 M5x16 Liquid cooling Right/left radiator upper fixing screw M6x22 10 Wing on radiator bracket fixing screw M6x10 6 Internal threaded head pin fixing screw 10 Lower radiator fixing screw M5x14 5 Expansion tank fixing screw M6x10 8 Water hose guide clamp (thermostatic valve unit) 2.5 Clamp on water pump tube (piston clutch) 2.5 Expansion tank pipe to radiator fixing clamp 1 Expansion tank pipe fixing clamp 1 Water clamp on radiator 3 Bleed pipe clamp to Horizontal cylinder 1 Water bleed plug on left crankcase 19 Multistrada 1200 ABS / Multistrada 1200 S ABS - M.Y edition DRAFT 15
4 section Footrest and linkage Brake lever and gearshift on frame plate fixing screw 23 LOCK 2 Spacer on brake lever fixing screw M6x28 Gearshift lever on crankshaft fixing screw M6x18 10 LOCK 1 Gearchange lever tie-rod junction fixing screw M6x20 10 Right/left passenger footrest fixing screw M8X25 24 LOCK 2 on thread Rear brake linkage to brake lever pivot bolt 5 LOCK 2 Counter nut for rear brake pedal adjuster screw 2.5 Master cylinder pushrod retaining nut 7.5 Handgrip on rear left footrest fixing screw 20 Pannier support rod on rear right/left footrest fixing screw 10 Rear mudguard Licence plate holder to cover fixing screw M5x12 3 License plate holder unit to storage compartment fixing screw M6x14 6 License plate holder fixing screw M6x18 6 Reflector retaining nut M4x0.7 Mudguard to right side swingarm fixing screw M5x8.5 5 Mudguard to swingarm plus rear brake pipe grommet fixing screw Carbon mudguard to swingarm plus rear brake pipe grommet fixing screw M5x8.5 5 M5x8.5 5 Carbon mudguard to right side swingarm fixing screw M5x8.5 5 Splash guard to plastic swingarm fixing screw M6x15 10 LOCK 2 on thread Splash guard to carbon swingarm fixing screw 10 LOCK 2 on thread Front wheel Disc and phonic wheel to wheel rim fixing screw M8x20 Front wheel axle nut 63* GREASE B on the undersides of the head and threaded pin Rear wheel Phonic wheel to disc fixing screw M5x8 6 Brake disc to pin fixing screw 27 Left/right rear wheel retaining nut M Rear wheel cush drive retaining nut M10x LOCK 2 Fuel tank Fuel plug fixing screw M5x30 4 GAC fixing screw M5 6 Front plugs fixing screw M6x30 10 Rear plugs fixing screw M6x40 10 Fuel probe fixing ring nut 8 Exhaust system Central cover to silencer (Black) fixing screw M5x8 5 Lower silencer cover (Grey) fixing screws 5 16 Multistrada 1200 ABS / Multistrada 1200 S ABS - M.Y edition DRAFT
5 section Upper silencer cover (Grey) fixing screw 5 Starter motor valve to support fixing screw AF4.5x12 2 Lambda sensor fixing 24.5 Starter motor valve support to right footrest bracket fixing screw 10 Rubber pad for starter motor valve to right plate fixing screw M6x20 10 Exhaust link rod to right/left plate link rod M6x18 10 Left link rod to silencer fixing screw M6x22 10 Right link rod to silencer fixing screw M6x22 10 Drainage to vertical big end retaining nut 10 Drainage to vertical big end retaining nut 10 Drainage to horizontal big end retaining nut 10 Silencer clamp fixing screw 22 C.O. cover screw 25 Bowden cable on the exhaust adjuster nut 2.5 Seat Saddle lock fixing screw M6 8 Seat lock nut 3 Fixing the retaining pin of the rider saddle 6 Frame Front frame-plates fixing screw 50* GREASE B Plate-frame connection rear screw 50* GREASE B Recovery locking ring nut 100* GREASE B Frame-engine retaining nut 60* GREASE B Plates connection brackets fixing screw M8x28 25* GREASE B Lower plate to right/left crankcase fixing screw M10x28 42* LOCK 8 Rear subframe retaining bolt M8 25* Clearance adjuster 0.6 Storage compartment to frame fixing screw M8 14* Carrier side panel to tub lower fixing screw 10 Tub to carrier side panel lateral fixing screw 5 Rear plate to crankcase fixing screw 50* Oil cooler Fixing union to radiator (nipple) 23 LOCK 1 Fixing tube to radiator coupling 18 * Lubricate with engine oil Radiator (to headlight support) upper fixing screw M6x25 6 Tubes plate to crankcase fixing screw M6x14 10 Pressure switch adjustment 19 Air intake oil breather Funnels to air box fixing screw M5x8.5 5 Solid threadlocker Duct to air box fixing screw 3.5 Map sensor support to air box fixing screw M6x18 5 Multistrada 1200 ABS / Multistrada 1200 S ABS - M.Y edition DRAFT 17
6 section Map sensor to support retaining nut 5 Blow by to air box fixing screw M5x8.5 5 Clamp on tube valve blow by Clamp Clip 1.5 Injectors to vertical/horizontal funnels fixing screw M5x14 5 Fuel system Intake funnels to throttle body fixing screw M5x Solid threadlocker Canister bracket to threaded pin rod fixing screw 5 Nut securing EVAP canister support to bracket M6x20 10 Vertical/horizontal intake manifold throttle body fixing clamp 2.5 GAS cable to throttle body retaining nut 2.5 Fairings Bracket to crankcase for left gravel guard fixing screw 5 Left oil sump guard plus pipe grommet to plate fixing screw 5 Left gravel guard to bracket on the crankcase fixing screw 5 Left gravel guard support to crankcase stud bolt fixing screw 5 Gravel guard to right frame plate fixing screw 5 Right gravel guard to bracket fixing screw 5 Left/right gravel guard to oil sump guard fixing screw 5 Left oil sump guard to stand bracket fixing screw 24 Right oil sump guard to plate fixing screw 24 Oil sump guard to vibration damper fixing screw 24 Oil sump guard support plate to crankcase fixing screw 24 Cover to central tank fixing screw 4 Right/left panels to lower tank fixing screw 4 Right/left cover (saddle joint) fixing banjo bolt 4 Right/left panel to carrier panel fixing screw 2 Right/left panel to carrier panel fixing screw 2 Right/left panel to carrier panel fixing screw 2 Right/left panel to frame and to plate fixing screw 4 Top fairing to headlight support fixing screw 10 Fixing the windshield adjustment slide 5 Slide adjustment knobs stop nut 1.5 LOCK 2 Aerial (HANDSFREE) to top fairing fixing screw Self-tapping 0.7 Windshield to slide fixing screw 3 Right/left panel to top fairing and reservoir fixing screw M5x12 2 Threadlocker Right/left panel to top fairing fixing screw M5x8.5 2 WING to bracket on right/left radiator fixing screw 5 Front Rh and Lh half-fairing upper joint fixing screw 2 Front Rh and Lh half-fairing lower joint fixing screw 2 Front Rh/Lh half-fairing to reservoir panel fixing screw 2 Right/left deflector to reservoir panel fixing screw 2 WING to front half-fairing fixing screw M3.5X Multistrada 1200 ABS / Multistrada 1200 S ABS - M.Y edition DRAFT
7 section Balk berry holder (right) /relay cover (left) fixing screw 2 Balk berry holder (right) /relay cover (left) fixing screw 4 *dynamic safety-critical point; tightening torque must be within Nm ±5%. Note For product specifications and symbols, refer to Product specifications (Sec. 1-2). Multistrada 1200 ABS / Multistrada 1200 S ABS - M.Y edition DRAFT 19
8 section Engine torque settings Part Thread (mm) Nm Min. Max. Idler and tensioner pulley bolts M20x LOCK 2 or TB1324 Camshaft pulley retaining nut M17x GREASE A Rocker arm shaft covers M12x LOCK 2 or TB1324 Coolant temperature sensor on coolant outlet union M12x LOCK 4 Restrain the insert when tightening Cylinder head nut: Snug torque Preload torque Tightening torque Cam cap bolt: Preload torque Tightening torque M10x1.5 M8x Coil retaining bolt M6x Pulley flange retaining bolts M6x Cylinder head cover bolt M6x Apply GREASE C to the underside of the nut and the thread of the stud Engine oil Exhaust manifold stud M6x LOCK 5 Vacuum gauge connection screw on cylinder head (EU only) Evaporative emissions canister fitting on cylinder head (California only) M6x LOCK 2 or TB1324 M6x LOCK 2 or TB1324 Air breather fitting on horizontal cylinder head M6x LOCK 2 Air breather blanking screw on vertical cylinder head M6x LOCK 6 Intake manifold bolt M6x Water temperature sensor M6x Bolts securing coolant unions to cylinder head M5x Pre-applied Tecnologic 150 threadlocker Oil cartridge M16x Engine oil on gasket Oil cartridge nipple M16x LOCK 2 or TB1324 Oil pick-up pipe plug M14x LOCK 5 Oil cooler nipple M14x LOCK 5 Oil drain plug with magnet M12x THREEBOND TB Gear position sensor M12x Clutch cover oilway blanking plug M10x LOCK 5 Neutral sensor M10x Oil pump adapter bolt M10x1 LOCK 5 Clutch cover inner oilway screw M10x LOCK 5 Cylinder head/barrel stud M10x LOCK 2 or TB1324 Vertical cylinder zone crankcase bolt: Preload torque Tightening torque Central crankcase bolt + swingarm pivot bolt: Preload torque Tightening torque M8x1.25 M8x GREASE B or Agip GR SM on thread GREASE B or Agip GR SM on thread Gear stop lever bolt M8x LOCK 2 or TB1324 Blow-by valve fixing screw M6x Chain side secondary bearing retaining bolt M6x LOCK 2 or TB Multistrada 1200 ABS / Multistrada 1200 S ABS - M.Y edition DRAFT
9 section Part Thread (mm) Nm Min. Max. Clutch side primary bearing retaining bolt M6x LOCK 2 or TB1324 Crankcase bolt idler area M6x Outer crankcase bolt M6x Oil pick-up gauze filter bolt M6x TB1215 Chain cover oil circuit blanking screw M6x LOCK 2 or TB1324 Under-piston oil jet retaining screw M5x LOCK 2 or TB1324 Starter motor mounting bolt M6x Loctite 516 pre-applied to thread Starter motor rear bolt M6x Loctite 516 pre-applied to thread Idler gear shaft retaining bolt M6x LOCK 2 or TB1324 Primary sprocket nut retainer M24x GREASE B Ring nut fastening wet clutch primary pinion M24x GREASE B Flywheel retaining nut M24x LOCK 5 Balancing cap M12x LOCK 5 Con-rod bolts: Tightening of 45 ±1 Torque check M10x to 95 Crankshaft grub screw M8x LOCK 5 Drilled crankshaft grub screw M8x LOCK 5 Selector drum locating screw M16x Apply GREASE B to thread Selector claw bolt M8x LOCK 2 or TB1324 Selector claw locator nut M6x Selector claw bolt M6x LOCK 2 or TB1324 Idler and tensioner pulley bolts M20x LOCK 2 or TB1324 Timing belt driveshaft pulley retaining nut M15x GREASE A Timing belt driveshaft gear nut M14x GREASE A Fixed tensioner bearing locking screw M14X GREASE A Idler and tensioner pulley nut M8x GREASE A Carbon fibre cover bolts M6x Loctite 516 pre-applied to thread Plastic cover bolt M6x Loctite 516 pre-applied to thread Carbon filter cover support fixing screw M4x Self-tapping screw for timing belt cover filter M3.5 Coolant inlet union M30x LOCK 5 Coolant outlet union M22x LOCK 5 Oil filler plug M20x2.5 Tighten as far as it will go Alternator cover inspection plug M15x TB1215 Pick-up sensor inspection bolt M12x LOCK 2 or TB1324 Water pump cover plug M10x Oil pressure sensor M10x Clutch oil pan cap M10x Oil way blanking plug M10x LOCK 5 Coolant pump bearing stop screw M6x LOCK 2 or TB1324 Multistrada 1200 ABS / Multistrada 1200 S ABS - M.Y edition DRAFT 21
10 section Part Thread (mm) Nm Min. Max. Stator wiring clamp bracket bolt M6x LOCK 2 or TB1324 Water pump cover screw M6x Alternator-side crankcase cover bolt M6x Alternator cover screw - idle gear M6x Alternator-side crankcase cover + water pump bolt M6x Inspection cover bolt M6x Alternator-side crankcase cover bolt M6x Alternator stator retaining bolt M6x LOCK 2 or TB1324 Clutch cover bolt M6x Clutch cover bolt M6x Wet clutch cover closing screw M6x Wet clutch cover closing screw M6x Wet clutch cover closing screw M6x Wet clutch drum nut M25x GREASE B Wet clutch spring screw M6x Spark plug M10x Alternator rotor/flywheel bolt M6x LOCK 5 By-pass pump cap M15x LOCK 5 Oil pump retaining bolt M6x Oil pump assembly bolt M6x Oil pump retaining bolt M8x Coolant outlet union M22x LOCK 5 Coolant circuit hose clamps *dynamic safety-critical point; tightening torque must be within Nm ±5%. Note For product specifications and symbols, refer to paragraph Product specifications (Sec. 1-2). 22 Multistrada 1200 ABS / Multistrada 1200 S ABS - M.Y edition DRAFT
Torque settings Torque settings. Frame torque settings. Note
3 - Torque settings Frame torque settings Part Thread (mm) Nm ±10% Tolerance Side stand Stand sensor screw M6x1 5 LOCK 2 Stand plate fixing screw M10x1.5 43 LOCK 2 Side stand fastening pin M8x1.25 Side
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