1 - INCLUDES ITEMS A Textron Company SERVICE PARTS MANUAL ELECTRIC POWERED UTILITY VEHICLE ISSUED DATE APRIL 2006 REVISED DATE JULY 2008

Transcription

1 INCLUDES ITEMS A Textron Company SERVICE PARTS MANUAL ELECTRIC POWERED UTILITY VEHICLE ISSUED DATE APRIL 2006 REVISED DATE JULY 2008

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3 SERVICE PARTS MANUAL ELECTRIC UTILITY VEHICLES MPT 800 INDUSTRIAL 800 COMMANDER 800 JACOBSEN HAULER 280 STARTING MODEL YEAR DISCLAIMER: The E-Z-GO Division of Textron Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically by the E-Z-GO Division, and therefore is subject to change without notice. The E-Z-GO Division DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL, and the E-Z-GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCI- DENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: FAX: OUTSIDE USA PHONE: , FAX: E-Z-GO DIVISION OF TEXTRON, INC., P.O.BOX 388, AUGUSTA, GEORGIA USA Page i

4 NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty. When servicing engines, all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). As with all electric vehicles, the batteries must be checked and recharged as required or at a minimum of 30 day intervals. Page ii

5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL v ILLUSTRATED PARTS BREAKDOWN vii ACCELERATOR A-1 BATTERY CHARGER, ON BOARD B-1 BATTERY CHARGER, PORTABLE B-9 BATTERY CHARGER, LESTER B-11 BODY C-1 BRAKES D-1 BRAKES - FRONT DISC E-1 CAB F-1 DIRECTION SELECTOR G-1 ELECTRIC MOTOR H-1 ELECTRICAL SYSTEM J-1 ELECTRONIC SPEED CONTROL K-1 FRONT SUSPENSION/STEERING L-1 REAR AXLE M-1 REAR SUSPENSION N-1 SEATING P-1 TRUCK BED, MANUAL LIFT Q-1 TRUCK BED, ELECTRIC LIFT Q-7 WEATHER PROTECTION R-1 WHEELS AND TIRES S-1 SPECIALTY PRODUCTS APPENDIX A-1 OPTIONS/ACCESSORIES APPENDIX B-1 Page iii

6 TABLE OF CONTENTS Notes: Page iv

7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN Contains illustrations and parts lists for all systems of the vehicle APPENDIX Contains a listing of specialty products and options/accessories USE OF THE MANUAL To use this manual, consult the TABLE OF CONTENTS (page iii) to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. Page v

8 ,87 67 Front of Vehicle 83,88 81,86 84, , *See Body Section for decal information 79 HOW TO USE THE SERVICE PARTS MANUAL Title Title 62 - Includes Items 63-66, Includes Items Includes Items Includes Items Includes Items 95, Includes Items Includes Items Includes Items Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS and select the most appropriate component description. Turn to the page number indicated and locate the part description in the parts list. Read the full accompanying description for specific information regarding the part that was not shown in the index. From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. 2. IF YOU KNOW THE PART NUMBER Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on. Turn to the page number indicated and locate the part number in the parts list. Refer to the accompanying description for specific information regarding the part. From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department. Page vi

9 ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Page vii

10 ACCELERATOR 1 - Includes Items 2-37? RED GRN BLK WHT To Harness from Direction Selector Part of Frame Ref Acl 3-1 Page A-1

11 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G09 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 2-37) G02 ACCELERATOR PEDAL BRACKET G01 SCREW, #8-10 X 1/2" LG G01 PEDAL BOX AND COVER G6 SCREW, #8-32 X 3/4" LG (STAINLESS STEEL) G01 MICRO SWITCH G01 SCREW, #4-14 X 5/8" LG G01 INDUCTIVE THROTTLE SENSOR G01 SELF THREADING NUT, 3/16" PLUNGER G1 SPRING RETAINER, 1/2" G1 BUSHING G01 COMPRESSION SPRING G2 SPRING RETAINER, 3/8" G01 ACCELERATOR ROD G4 NUT, 5/ G4 CLEVIS YOKE (ADJUSTABLE) G3 CLEVIS PIN, 5/16" X 13/16" LG G1 NYLON BUSHING G1 TEFLON WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 PEDAL PIVOT PIN G6 PUSH NUT, 5/16" G03 WIRING HARNESS (PEDAL BOX ASSEMBLY) G1 LOOM FLEX, 3/8" X 6" LG (BULK)... 1 Page A-2

12 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 WIRE TIE G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 34-37) G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 35-36) G1 OVAL RIVET, 3/16" X 7/16" LG G01 ACCELERATOR PEDAL PAD * ACCELERATOR PEDAL G2 BOLT, 5/16-18 X 4/5" LG... 4 Page A-3

13 ACCELERATOR Page A-4

14 BATTERY CHARGER, ON BOARD BLK YEL ORN BRN RED Includes Items A BLU from Relay Pin Transformer Wire 50 AMMETER INSTALLATION Chassis WHT from DC Cord Heat Sink DC AMPERES 30 Ref Bco 3-1 Page B-1

15 BATTERY CHARGER, ON BOARD BLK from Transformer B To Capacitor To XF on Power Input Board To Normally Open on Relay at Power Input Board C TRANSFORMER INSTALLATION To Diode BLK to DC Cord 80 to Control Board BLK Includes Items Ref Bco 3-2 Page B-2

16 BATTERY CHARGER, ON BOARD Pin 1 - Wire 76 to Input Board "COM" Pin 2 - Tab Adapter 82, RED wire from Control Board Pin 3 - Wire 77 to Input Board "WHT" Pin 4 - Wire 78 to Heat Sink Clip Pin 5 - Wire 79 to DC Cord RED Wire A B BRN ORN COM WHT XF GRN BRN from Control Board ORN from Control Board WHT from AC Cord WHT 77 from Relay Pin 3 BLK from AC Cord BLK 76 from Relay Pin 1 83 BLK from Transformer NO NC BLK from Transformer GRN to Ground RED from Control Board RELAY INSTALLATION POWER INPUT BOARD INSTALLATION GRN from AC Cord AC Cord Port C Front of Charger GROUNDING DETAIL Ref Bco 3-3 Page B-3

17 BATTERY CHARGER, ON BOARD Front of Vehicle BATTERY CHARGER INSTALLATION D WHITE BLACK 91 D CHARGER RECEPTACLE COVER Ref Bco 3-4 Page B-4

18 BATTERY CHARGER, ON BOARD THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 1 * POWERWISE CHARGER (ON BOARD) (INCLUDES ITEMS 3-83) * CHASSIS G6 SCREW, #8-18 X 1 3/4" LG G4 WASHER, # G3 EXPANSION NUT G01 HEAT SINK G3 SCREW, #6-32 X 3/8" LG G3 WASHER, # G5 NUT, # G1 DIODE G01 ELECTRICAL CLIP * COVER G4 SCREW, #8-18 X 1/2" LG G01 LABEL (VENTILATION) G02 LABEL (CORD CONDITION) G01 CAPACITOR BRACKET G01 CAPACITOR G01 SCREW, #8-32 X 3/8" LG G5 BOLT, 1/4-20 X 5/8" LG G2 LOCK NUT, 1/ G5 AC CORD G2 STRAIN RELIEF (AC)... 1 Page B-5

19 BATTERY CHARGER, ON BOARD THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 STRAIN RELIEF (DC) G06 DC CORD ASSEMBLY (INCLUDES ITEMS 33-37) G01 DC CORD G3 RING TERMINAL, 3/16" G1 RING TERMINAL, 5/16" G2 FEMALE TERMINAL G1 HEAT SHRINK TUBING... A/R G1 ISOLATION MOUNT G7 WASHER, 1/4" (STAINLESS STEEL) G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G1 NUT, 1/ G01 AMMETER G4 SCREW, #8-10 X 1/2" LG G4 WASHER, # G01 BRASS WASHER, # G2 SHOULDER WASHER, # G6 NYLON WASHER, 3/8" G4 NUT, #10-32 (BRASS) G01 50 AMP FUSE G5 LOCK WASHER, # G4 SCREW, #10-24 X 1/2" LG G3 NUT, # G01 TRANSFORMER G01 SPACER SUPPORT G1 WIRE TIE G3 SCREW, #8-32 X 3/8" LG Page B-6

20 BATTERY CHARGER, ON BOARD THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G32 16 GA WIRE (GREEN 4") G4 LOCK WASHER, # G1 NUT, # * LABEL (POWERWISE ) G01 CONTROL BOARD G03 POWER INPUT BOARD G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G2 NUT, 1/ G4 RELAY G4 SCREW, #6-32 X 1/2" LG G9 LOCK NUT, # G38 16 GA WIRE (BLACK 4") (from Relay 1 to Power Input Board "COM") G37 16 GA WIRE (WHITE 5") (from Relay 3 to Power Input Board "WHT") G GA WIRE (BLUE 6") (from Relay 4 to Heat Sink clip) G GA WIRE (YELLOW 6") (from Relay 5 to DC Cord "RED") G GA WIRE (BLACK 7") (from Transformer S2/S3 to Control Module "Black") G1 TAB ADAPTER (on Power Input Board "WHT" w/ 77 & AC Cord WHT) G01 TERMINAL ADAPTER (on Relay 2 w/ Control Board RED) G01 TERMINAL ADAPTER (on Relay "COM" w/ 76 & AC Cord BLK) G01 SHIELD ASSEMBLY (INCLUDES ITEMS 86-88) G01 SHIELD G01 CORD HOLDER G01 RIVET, G6 SCREW, #12-24 X 3/4" LG Page B-7

21 BATTERY CHARGER, ON BOARD THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 LOCK NUT, 1/ G01 COVER PLATE G10 RIVET, 3/16" X 7/16" LG (ALUMINUM)... 4 Page B-8

22 BATTERY CHARGER, ON BOARD Page B-9

23 BATTERY CHARGER, ON BOARD THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY LESTER CHARGER (INCLUDES ITEMS 2-13) CASE ASSEMBLY TRANSFORMER ASSEMBLY FUSE ASSEMBLY DIODE ASSEMBLY ELECTRONIC CHARGER CONTROLLER DC CORD, 12/2 & 16/1, 120", POWER WISE, W/STRAIN RELIEF AC CORD, 16/3, 80", NEMA 5-15P, W/STRAIN RELIEF AMMETER, 30 AMP CAPACITOR, 3 MFD, 660 VAC RELAY BOARD ASSEMBLY RELAY KIT G1 BUMPER RUBBER... 4 Page B-10

24 BATTERY CHARGER-PORTABLE 36 VOLT 1 Ref Bcl 3-1 Page B-11

25 BATTERY CHARGER-PORTABLE 36 VOLT 3 9 Page B-12

26 BATTERY CHARGER-PORTABLE 36 VOLT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BATTERY CHARGER, LESTER, 36 VOLT, PORTABLE WITH POWERWISE CONNECTOR, CE APPROVED (OPTIONAL) 2 For service or replacement parts, contact: Lester Electrical 625 West A Street Lincoln, NE Phone: (402) , FAX: (402) Always provide the following information when requesting information or ordering replacement parts: Model Number: Serial Number: (stamped into housing) POWERWISE QE(DELTA), 36VOLT 10 CORD CHARGER KIT, AC CORD, 9, POWERWISE QE KIT, 10 DC CORD, 36V POWERWISE QE KIT, PCB/ EMI BRD, 36-48V PWISE QE KIT, CHARGER CVER/ HNDLE, 36V PW QE CHARGER HANDLE-POWERWISE QE POWERWISE QE(DELTA), 36VOLT 18 CORD CHARGER KIT, AC CORD, 9, POWERWISE QE KIT, 18 DC CORD, 36V POWERWISE QE KIT, PCB/ EMI BRD, 36-48V PWISE QE KIT, CHARGER CVER/ HNDLE, 36V PW QE CHARGER HANDLE-POWERWISE QE... 1 Page B-13

27 BATTERY CHARGER-PORTABLE 36 VOLT Notes: Page B-14

28 BODY Includes Items Page C-1

29 BODY Page C-2

30 BODY Page C-3

31 BODY ASH TRAY Includes Items HITCHES Bumper Mounting Hole (4) Clevis Hitch Angle Hitch Heavy Duty Hitch Drop Angle Hitch Drop Ball Hitch Drop Clevis Hitch Ref Bod Page C-4

32 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 UPPER FLOORPAN G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G01 LOWER FLOORPAN G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G01 ACCESS COVER G01 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 9-12) G01 DEFLECTOR (PASSENGER SIDE) G01 DEFLECTOR (DRIVER SIDE) G5 SCREW, #8-18 X 5/8" LG G01 INSTRUMENT PANEL INSERT (FOUR CUP) G01 LABEL (SAFETY) (TEXT) G01 LABEL (SAFETY) (PICTOGRAPH) G01 LABEL (ANTI-ROLLBACK) G01 SPLASH PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 VINYL TRIM G01 RIVET, 3/16" X 1" LG (ALUMINUM) G** COWL G002...ST COWL SPECIAL COLOR G005...ST COWL FRONT JAC ORANGE G006...ST COWL FRONT LIGHT GOLD PEARL G007...ST COWL SILVER PEARL METAL G011...ST COWL BLACK PAINT G012...ST COWL EMERALD GREEN PEARL G013...ST COWL CLOUD GREY G014...ST COWL VIPER BLUE METAL G019...ST COWL PATRIOT BLUE PEARL G020...ST COWL INFERNO RED METAL G023...ST COWL ADV CLASSICE CAMO Page C-5

33 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G024...ST COWL FRONT NATURAL G025...ST COWL FRONT NEW HOLLAND BLUE G026...ST COWL FRONT STEEL BLUE PEARL G027...ST COWL BRIGHT SILVER METAL G029...ST COWL PRIME G030...ST COWL HD ADV CAMO G031...ST COWL FRONT METALLIC CHARCOAL G033...ST COWL TIMERLINE GREEN G034...ST COWL DEEP MOLTEN RED G035...ST COWL SAFETY YELLOW G036...ST COWL CAMPAGNE BEIGE TEXT G037...ST COWL HUNTER GREEN G038...ST COWL BRIGHT WHITE G039...ST COWL FLAME RED G040...ST COWL BLACK G041...ST COWL ELECTRIC BLUE G042...ST COWL PLATINUM G043...ST COWL BURGUNDY ON CH BG G044...ST COWL ALMOND G046...ST COWL BURGANDY ON BLACK G047...ST COWL BURLINGTON GREEN G048...ST COWL BLACK ON CHAM BEIGE G049...ST COWL RED ON CHAM BEIGE G01 NAMEPLATE (E-Z-GO) (OVAL) G01 NAMEPLATE (JACOBSEN) (OVAL) G01 NAMEPLATE (CUSHMAN) (OVAL) G01 RIVET, 3/16" X 1" LG G01 RIVET, 3/16" X 1" LG G01 FENDER FLARE (DRIVER SIDE) G02 FENDER FLARE (PASSENGER SIDE) G04 FRONT SHIELD G02 FRONT SHIELD BRACE G01 SCREW, 1/4-20 X 1/2" LG G1 WASHER, 1/4" G01 RIVET, KTR, 1/4" X 1" LG G02 BUMPER... 1 Page C-6

34 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 WASHER, 5/16" G04 SPACER, 1" G01 SPACER, 1/2" G8 LOCK WASHER, 5/16" G02 BOLT, 5/16-18 X 2 1/2" LG G02 COWL SUPPORT BRACKET G02 SELF TAPPING SCREW, 1/4-20 X 1/2" LG G01 RIVET, 3/16" X 1.0" LG G01 GLOVE BOX DOORS (BOTH SIDES) G02 GLOVE BOX DOOR (DRIVER SIDE) G03 GLOVE BOX DOOR (PASSENGER SIDE) LABEL (MPT ) G01 LABEL, TILT WARNING PICTOGRAPH G01 LABEL (JACOBSEN HAULER ) (DRIVER SIDE) G02 LABEL (JACOBSEN HAULER ) (PASSENGER SIDE) Page C-7

35 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 69 * SERIAL NUMBER PLATE G6 RIVET, BLACK (ALUMINUM) G01 ROCKER PANEL (DRIVER SIDE) G01 ROCKER PANEL (PASSENGER SIDE) G6 LOCK NUT, 5/ G01 SEAT FRAME G8 WASHER, 5/16" G6 BOLT, 5/16-18 X 3/4" LG G01 SCREW, 3/8-16 X 1/4" LG G2 BOLT, 5/16-18 X 13/16" LG G02 BATTERY RACK G1 SCREW, 1/4-20 X 1" LG G4 SPACER G4 LOCK NUT, 1/ G01 SILL PLATE TREAD (PASSENGER SIDE) G02 SILL PLATE TREAD (DRIVER SIDE) G04 FLOORMAT (AXLE MOUNTED STEERING) G21 SEAT WRAP PANEL G01 PEDAL PIVOT COVER G10 RIVET, 5/32" X 9/16" LG G01 SEAT HINGE PLATE G11 RIVET, 3/16" X 3/4" LG G01 SIDE PANEL (DRIVER SIDE) G02 SIDE PANEL (PASSENGER SIDE)... 1 Page C-8

36 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G10 RIVET, 5/32" X 9/16" LG G12 RIVET, 1/4" X 1/2" LG G03 SPLASH PANEL G2 BOLT, 5/16-18 X 13/16" LG G01 FENDER (DRIVER SIDE) G02 FENDER (PASSENGER SIDE) G03 FENDER WITH TAILLIGHT (DRIVER SIDE) G04 FENDER WITH TAILLIGHT (PASSENGER SIDE) G4 LOCK NUT, 1/ G7 WASHER, 1/4" G6 BOLT, 1/4-20 X 3/4" LG G01 REAR PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 SEAT FILLER PANEL (DRIVER SIDE) G02 SEAT FILLER PANEL (PASSENGER SIDE) G10 RIVET, 5/32" X 9/16" LG G01 LABEL (E-SHIELD ) G02 HITCH RECEIVER G4 BOLT, 7/16-14 X 1 1/2" LG G3 WASHER, 7/16" G1 LOCK NUT, 7/ Page C-9

37 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 SCREW, 5/16-18 X 1" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G02 CLEVIS HITCH G7 CLEVIS PIN, 1/2" X 2 1/2" LG G1 COTTER PIN, 2 1/2" LG G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 ANGLE HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 HEAVY DUTY HITCH G1 HITCH BALL, 1 7/8" G6 LOCK WASHER, 3/4" G11 NUT, 3/ G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 DROP ANGLE HITCH G01 CLEVIS PIN, 5/8" X 2 11/16" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 DROP BALL HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G1 HITCH BALL, 1 7/8" G6 LOCK WASHER, 3/4" G11 NUT, 3/ G02 DROP CLEVIS HITCH G01 CLEVIS PIN, 5/8" X 3" LG... 1 Page C-10

38 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 COTTER PIN, 15/32" X 2 11/16" LG G7 CLEVIS PIN, 1/2" X 2 1/2" LG G1 COTTER PIN, 2 1/2" LG G04 ASH TRAY KIT (INCLUDES ITEMS ) G01 ASH TRAY G01 GASKET G02 BRACKET G4 SCREW, #10-16 X 1/2" LG... 4 Page C-11

39 BODY Page C-12

40 BRAKES! If item 6 does not have hole indicated, order the following replacement parts: item 2: G1 item 3: G2 item 6: G ! 4 3! 1 2! 6! Part of Frame Accelerator Pedal Includes Items 19, Includes Items Ref Brk 3-1 Page D-1

41 BRAKES WHT BLK Includes Items Includes Items Brake Pedal (Vehicle With Brake Lights) Ref Brk 3-2 Page D-2

42 BRAKES Front of Vehicle Includes Items Includes Itmes 84-91, Includes Items Includes Items Includes Items 94, Includes Items 94, Includes Items 101, Ref Brk 3-3 Page D-3

43 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-10) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 8-10) * SERVICE BRAKE PAD * PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 7/16" LG G01 SHOULDER BOLT, 3/8-16 X 4" LG (STAINLESS STEEL) G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20) G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G03 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23-26) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER * BRAKE CABLE (DRIVER SIDE) * BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING, 13/32" (STAINLESS STEEL) Page D-4

44 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16" X 13/16" LG G3 COTTER PIN, 3/32" X 3/4" LG G2 CLEVIS PIN, 5/16" X 5/8" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G4 LOCK NUT, 1/4-20 (STAINLESS STEEL) G02 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 54-80) * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57-59) * SERVICE BRAKE PAD * PARK BRAKE PAD... 1 Page D-5

45 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 OVAL RIVET, 3/16" x 7/16" LG G03 SERVICE BRAKE PEDAL PLATE G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 7/8" LG G1 RUBBER NUT, # G01 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G10 LOCK NUT, # G8 MICRO SWITCH G1 BOLT, #6-32 X 1 1/4" LG G5 WASHER, # G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G01 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 84-95) G02 BRAKE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 84-95) G01 BRAKE SHOE KIT (INCLUDES ITEM 85) * BRAKE SHOE G01 BRAKE SPRING KIT (INCLUDES ITEMS 87-91) * UPPER SPRING * LOWER SPRING... 1 Page D-6

46 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 89 * PIN * CUP AND SPRING * ADJUSTER SPRING G01 BRAKE ADJUSTER KIT (DRIVER SIDE) (INCLUDES ITEMS 94, 95) G02 BRAKE ADJUSTER KIT (PASSENGER SIDE) (INCL. ITEMS 94, 95) * ADJUSTER * TEFLON WASHER G2 BOLT, 5/16-24 X 1" LG G1 LOCK NUT, 5/ G1 WASHER, 13/16" G1 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS ) * BRAKE DRUM G1 LUG BOLT, 1/2-20 X 1 3/16" LG G1 WASHER, 1 3/8" O.D. X 21/32" G1 CASTELLATED NUT, 5/ G1 COTTER PIN, 1/8" X 1 1/2" LG G01 SPINDLE CAP G03 BRAKE CABLE BRACKET (PASSENGER SIDE) G04 BRAKE CABLE BRACKET (DRIVER SIDE)... 1 Page D-7

47 BRAKES Page D-8

48 BRAKES - FRONT DISC Part of Frame Accelerator Pedal Includes Items 19, Includes Items Ref Brh 21-1 Page E-1

49 BRAKES - FRONT DISC WHT BLK Includes Items Includes Items BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brh 21-2 Page E-2

50 BRAKES - FRONT DISC Includes Items Includes Items , 106, Includes Items 94-97, Ref Brh 21-3 Page E-3

51 BRAKES - FRONT DISC Front of Vehicle Includes FRONT DISC BRAKE ACTUATOR ASSEMBLY Ref Brh 21-4 Page E-4

52 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-11) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 8-10) * SERVICE BRAKE PAD * PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 15/32" LG G1 WASHER, TEFLON, 3/8" G01 SHOULDER BOLT, 3/8-16 X 4" LG G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20) G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G05 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23-26) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER * BRAKE CABLE (DRIVER SIDE) * BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING, S.S Page E-5

53 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16" X 1" LG G3 COTTER PIN, 3/32" X 3/4" LG G2 CLEVIS PIN, 5/16" X 3/4" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 CATCH BRACKET G8 BOLT, 1/4-20 X 3/4" LG G2 LOCK NUT, 1/ G01 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 54-80) * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57-59) * SERVICE BRAKE PAD * PARK BRAKE PAD... 1 Page E-6

54 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 OVAL RIVET, 3/16" X 15/32" LG G03 BRAKE PEDAL PLATE G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 1" LG G1 RUBBER NUT, # G01 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G10 LOCK NUT, # G8 MICRO SWITCH G1 SCREW, #6-32 X 1 1/4" LG G5 WASHER, # G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G1 WASHER, TEFLON, 3/8" G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G02 SPRING PLATE (PASSENGER SIDE) G01 SPRING PLATE (DRIVER SIDE) G01 FOUR LINK ROD G01 LOCK NUT, M G01 BRAKE LINE G01 SCREW, 1/4-20 X 4444" LG G01 WIRE RETAINER... 2 Page E-7

55 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SPINDLE, CALIPER AND DISC HUB ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS ) DISC BRAKE SPINDLE (DRIVER SIDE) G1 SLOTTED NUT G01 DRIVE FLANGE STUD G2 ROLLER BEARING G1 BEARING RACE G01 DISC BRAKE HUB G01 FLANGED BEARING G1 WASHER, 3/8" G8 BOLT, 3/8-16 X G01 BEARING G8 COTTER PIN G1 GREASE SEAL G02 CALIPER (DRIVER SIDE) SPINDLE, CALIPER AND DISC HUB ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS , 106, 107) DISC BRAKE SPINDLE (PASSENGER SIDE) G01 KINGPIN TUBE G01 THRUST WASHER G3 WASHER, 1/2" G6 LOCKNUT, 1/ G6 CAPSCREW, 1/2-13 X 6" LG G01 CALIPER (PASSENGER SIDE) G01 FRONT DISC BRAKE BRAKE ACTUATOR ASSEMBLY (INCLUDES ITEMS ) G3 COTTER PIN, 3/32 X 3/4" LG... 1 Page E-8

56 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 NYLON BUSHING G3 CLEVIS PIN, 5/16 X 1" LG G01 UPPER ACTUATOR PIVOT G02 ACETAL BUSHING G01 SHOULDER BOLT G3 WASHER, 1/2" G3 BOLT, 1/2-13 X 6" LG LOCKNUT, 5/ G01 MASTER CYLINDER MASTER CYLINDER WELDMENT MOUNT G5 LOCKNUT, 3/ G1 WASHER, 3/8" STAINLESS G01 LOWER ACTUATOR PIVOT G4 CLEVIS YOKE ACTUATOR ASSEMBLY COVER G01 SCREW, 1/4-20 SWAGEFORM G8 BOLT, 1/4-20 X 1 1/4" LG G2 LOCKNUT, 1/ G3 COTTER PIN, 3/32 X 3/ G1 WASHER, NYLON G1 NYLON BUSHING G01 ACTUATOR LINKAGE G5 WASHER, 3/8" G01 DISC BRAKE PAD AND PIN KIT (SERVICES ONE CORNER) (INCLUDES ITEMS ) * BRAKE PADS * BRAKE PAD RETAINER PINS... 2 Page E-9

57 BRAKES - FRONT DISC Page E-10

58 CAB 1 CAB 3,4* *Steel Doors Shown For Cab Accessories, See ACCESSORIES LISTING in Appendix B Page F-1

59 CAB THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** STEEL CAB (WITHOUT DOORS) REPACEMENT PARTS AND ACCESSORIES MAY BE OBTAINED FROM CURTIS CAB, INC G01 VINYL DOOR KIT G** STEEL DOOR KIT... 1 For Cab replacement parts and accessories, contact Curtis Cab at: Curtis Cab, Inc. 111 Higgins Street, Worcester, Massachusetts, Tel.: Toll free: Page F-2

60 DIRECTION SELECTOR Includes Items Includes Items (EE Only) Page G-1

61 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 DIRECTION SELECTOR HANDLE G4 SCREW, #10-32 X 1/2" LG (STAINLESS STEEL) G01 DIRECTION SELECTOR SHAFT G2 BUSHING G01 OFFSET SHIFT LINKAGE ARM G01 LINKAGE ROD G03 SHIFT LINKAGE ARM G3 BUSHING G1 LOCK NUT, 3/ G01 COVER G6 SCREW, 1/4-14 x 3/4" LG G1 WASHER, 1/4" G6 BOLT, 5/16-18 X 3/4" LG G2 WASHER, 5/16" (STAINLESS STEEL) G6 LOCK NUT, 5/16-18 (STAINLESS STEEL) G02 DIRECTION SELECTOR ASSEMBLY (INCLUDES ITEMS 20-47) G01 DIRECTION SELECTOR SHAFT G1 CAM G2 MICRO SWITCH G7 SCREW, #6-32 X 2" LG G01 COVER BRACKET G3 LOCK WASHER, # G1 FASTON TAB G5 NUT, # G5 SCREW, #6-32 X 3/4" LG G1 SPACER G1 WASHER, 3/8"... 1 Page G-2

62 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 LOCK NUT, 3/ G37 18 GA WIRE (RED 6") * SCREW G3 LOCK WASHER, # G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G7 WASHER, 1/4" (STAINLESS STEEL) G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G1 NUT, 1/ G1 SUPPORT BRACKET G02 DIRECTION SELECTOR MOUNTING BRACKET G02 REVERSE WARNING BUZZER G1 CONTACT BOARD ASSEMBLY (INCLUDES ITEMS 45-47) G1 STOP G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G6 BOLT, 1/4-20 X 3/4" LG G02 BRACKET G01 BOLT, 1/4-20 X 5/8" LG G2 LOCK NUT, 1/ Page G-3

63 DIRECTION SELECTOR Page G-4

64 ELECTRIC MOTOR 1 - Includes Items S1 S2 A2 8 7 A Ref Mtr 3-1 Page H-1

65 ELECTRIC MOTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 MOTOR (SERIES, FLEET SPEED) (INCLUDES ITEMS 3-12) G01 ARMATURE G03 BRUSH SPRING G15 BRUSH PLATE AND BOX G25 BRUSH REPLACEMENT KIT (INCLUDES HARDWARE) G07 BEARING G06 SNAP RING G09 COVER PLATE AND SCREW G08 COVER COMMUTATOR END G16 CAP G29 FRAME AND FIELD COIL (INCLUDES HARDWARE)... 1 Page H-2

66 ELECTRICAL SYSTEM (POS to Solenoid) To Power Harness (NEG to ESC B-) 7 6 Ref Ele 3-1 Page J-1

67 ELECTRICAL SYSTEM (BLK) Includes Items Includes Items (GRN) ORN/WHT BLU/WHT 71 RED 27 GRN 71 Ref Ele 3-2 Page J-2

68 ELECTRICAL SYSTEM RED BLK B I B1 GRN BLU L 41 BLU/WHT BLU/WHT To 71 (With Lights) 38 (Without Lights) Black Yellow Floormat Floorboard HORN Ref Ele 3-3 Page J-3

69 ELECTRICAL SYSTEM Ref Ele 3-4 Page J-4

70 ELECTRICAL SYSTEM Brake Pedal WHT to Normally Open Floor Pan BLK to Common WHT from Micro Switch to BRN from Taillights BLK from Micro Switch to RED from Fuse Block Rear Fender 79 WHT to BLK from Harness - Both Sides BLK to BLU/WHT from Harness - Both Sides RED to WHT from Harness - Driver Side (with turn signal) RED to YEL from Harness - Passenger Side (with turn signal) RED to BRN from Harness - Both Sides (without turn signal) Ref Ele 3-5 Page J-5

71 ELECTRICAL SYSTEM 83 RED 82 BLK YEL Turn Signal BLK WHT 88 HOUR METER 85 Hour Meter Hour Meter YELLOW BLACK 89 Ref Ele 3-6 Page J-6

72 ELECTRICAL SYSTEM Front of Vehicle Work and Strobe lights (vehicles without cabs) 91 - Includes Items , 111 and/or 119 Front of Vehicle (97) WHT or YEL (97) 115 YEL or WHT (97) RED Page J-7

73 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 1 XXXXX-G** BATTERY (6 VOLT) G01 HOLD DOWN BOLT (STAINLESS STEEL) G01 BATTERY RETAINER G1 LOCK NUT, 5/ G32 6 GA WIRE (BLACK 10 1/2") G40 6 GA WIRE (BLACK 6") G2 NUT, 5/ G01 CHARGER WIRE HARNESS/RECEPTACLE ASSEMBLY (PORTABLE CHARGER) (INCLUDES ITEMS 12-21) CHARGER HARNESS G29 CHARGER RECEPTACLE (INCLUDES ITEMS 14-21) G03 RECEPTACLE COVER G04 RECEPTACLE BOTTOM G05 FEMALE CONTACT G06 INSULATOR SLEEVE G25 RED JUMPER WIRE G08 SCREW, #10-32 X 1/2" LG. (BRASS, BINDING HEAD) G09 SCREW, #6-32 X 1 3/4" LG. (STAINLESS STEEL) G10 LOCK NUT, # G10 RIVET, 3/16" X 1" LG (ALUMINUM) G1 WIRE TIE (NOT ILLUSTRATED) G1 FUSE BLOCK G01 RIVET, 5/32" X 3/8" LG G1 FUSE, 15 AMP PLATE (IGNITION SWITCH ONLY)... 1 Page J-8

74 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 PLATE (IGNITION WITH STATE OF CHARGE METER) G02 DRIVE RIVET, 3/16 X 3/8" LG G02 DECAL (WITHOUT LIGHTS) G02 DECAL (WITHOUT LIGHTS, WITH STATE OF CHARGE METER) G02 DECAL (WITH LIGHTS AND STATE OF CHARGE METER) G01 STATE OF CHARGE METER G74 18 GA WIRE (RED 6") G01 STATE OF CHARGE METER HARNESS G1 IGNITION SWITCH (WITHOUT LIGHTS) G01 IGNITION SWITCH (WITH LIGHTS) G6 LOCK WASHER, 3/4" G1 FACE NUT, 3/ G1 IGNITION KEY (SET)... A/R G01 IGNITION SWITCH HARNESS G1 WIRE TIE (NOT ILLUSTRATED) G1 HORN G5 BOLT, 1/4-20 X 5/8" LG G8 WASHER, 1/4" (STAINLESS STEEL) G4 LOCK NUT, 1/4-20 (STAINLESS STEEL) G1 HORN SWITCH (INCLUDES ITEM 55) G2 BUTTON AND NUT G1 HORN SWITCH PLATE G01 RIVET, 3/16 X 1" LG (ALUMINUM) G01 HORN SWITCH BOOT Page J-9

75 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 WIRE HARNESS (ACCESSORY) G1 WIRE TIE (NOT ILLUSTRATED) G1 WIRE TIE (NOT ILLUSTRATED) G2 STOP/TAIL LIGHT G1 TURN SIGNAL (WITH MOUNTING HARDWARE) (INCLUDES ITEM 82) G1 FLASHER G3 STEERING COLUMN COVER G1 HOUR METER G02 BRACKET G4 SCREW. #10-24 X 1/2" LG G7 NUT, # G01 WIRE HARNESS (HOUR METER)... 1 Page J-10

76 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** WORK LIGHT BAR WITH LIGHTS AND/OR STROBE (INCLUDES ITEMS , 111 AND/OR 119) G03 STRUT (DRIVER SIDE) G04 STRUT (PASSENGER SIDE) G01 WIRE HARNESS (WORK LIGHT) G02 BRACE G02 COVER PLATE G01 SWITCH HARNESS G** LIGHT SWITCH PLATE G03 STROBE LIGHT MOUNT (USED ONLY WITH STROBE LIGHT) G01 HARDWARE KIT (INCLUDES ITEMS ) G7 BOLT, 5/16-18 X 1 3/4" LG (STAINLESS STEEL) G8 WASHER, 5/16" (STAINLESS STEEL) G1 WASHER, 3/8" X 1 1/4" G6 LOCK NUT, 5/16-18 (STAINLESS STEEL) G3 ACORN NUT, 5/ G02 DRIVE RIVET, 3/16" X 3/8" LG G1 GROMMET G3 SCREW, 1/4-20 X 3/4" LG (STAINLESS STEEL) G4 LOCK NUT, 1/ G2 WORK LIGHT KIT (INCLUDES ITEMS ) G2 WORK LIGHT (RECTANGULAR) G3 LOCK WASHER, 1/2" G1 NUT, 1/ G1 LIGHT SWITCH G1 TAB ADAPTER G1 16 GA WIRE (RED 5 3/8") Page J-11

77 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 STROBE LIGHT KIT (INCLUDES ITEMS ) G4 STROBE LIGHT G4 SCREW, #10-24 x 1/2" LG G10 LOCK NUT, # G1 LIGHT SWITCH G1 TAB ADAPTER G1 16 GA WIRE (RED 5 3/8") G1 HEADLIGHT (RECTANGULAR) (INCLUDES ITEM 128) G01 SCREW, #10-16 X 1" LG G01 JUMPER G3 TURN SIGNAL LIGHT ASSEMBLY (INCLUDES ITEMS ) G3 TURN SIGNAL LIGHT G7 WASHER, 1/4" (STAINLESS STEEL) G1 WIRE ASSEMBLY G7 LOCK WASHER, 1/4" G1 NUT, 1/ G1 PUSH-ON MALE TERMINAL G5 LENS, AMBER G5 SCREW, #6-18 X 5/8" LG G01 JUMPER, RED/BLACK (PASSENGER SIDE) G02 JUMPER, GREEN/BLACK (DRIVER SIDE) G01 PLATE, HEADLIGHT... 2 Page J-12

78 RED ELECTRONIC SPEED CONTROL B+ to Direction Selector A SOL B- to Negative Battery Terminal M- to A1 Motor B+ B- M BLK ORN to MS4 (NC) BLK to Tab on Direction Selector RED to Solenoid LT. GRN to Key Switch RED BLK WHT To Pedal Box Connector to B+ 15 WHT from Power Harness Ref Esc 3-1 RED from Control Harness 5 Silver line on diode must be oriented as shown BLK from Control Harness Page K-1

79 ELECTRONIC SPEED CONTROL Includes Items Splash Pan 33 Ref Esc 3-2 Page K-2

80 ELECTRONIC SPEED CONTROL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 ELECTRONIC SPEED CONTROL ASSEMBLY (INCLUDES ITEMS 2-31) * LOCK WASHER, # * NUT, G1 DIODE, 3 AMP G1 RESISTOR G02 WIRE HARNESS (CONTROL) * NUT, 5/ * LOCK WASHER, 5/16" G56 6 GA WIRE (BLACK 6", SOL - B+) G10 18 GA WIRE (BLACK 6", SOL - B-) LOCK NUT, 1/ G02 SOLENOID, 36 VOLT G01 HEATSINK G09 ELECTRONIC SPEED CONTROLLER G01 THERMAL MOUNTING PAD G01 BOLT, 1/4-20 X 3/4" LG G01 COVER G1 WIRE TIE G01 MOUNT G01 BOLT, 1/4-20 X 1 3/16" LG G04 WIRE HARNESS (POWER) G5 BOLT, 5/16-18 X 5/8" LG G1 NUT, 5/ Page K-3

81 ELECTRONIC SPEED CONTROL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SOLENOID BRACKET G01 BOLT, 1/4-20 X 3/4" LG Page K-4

82 FRONT SUSPENSION/STEERING Front of Vehicle 25 Part of Frame ,15 19, Part of Frame LUG , Includes Items Includes Item Includes Items 5-10, 15 *NOTE: Tie Rod Not Shown for Clarity Page L-1

83 FRONT SUSPENSION/STEERING Front of Vehicle Includes Items 42-47, Includes Items Includes Items Includes Items 80, Includes Items Page L-2

84 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT AXLE G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) (INCLUDES ITEMS 4-10) G04 SPINDLE ASSEMBLY (PASSENGER SIDE) G1 GREASE SEAL G1 ROLLER BEARING AND RACE ASSEMBLY G01 WHEEL HUB ASSEMBLY WITH RACES, 4 LUG (INCLUDES ITEM 8) G1 LUG BOLT, 1/2-20 X 1 7/32" LG G1 SLOTTED NUT, G8 COTTER PIN, 5/32" X 1 3/4" LG G2 SPINDLE CAP G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) (INCLUDES ITEMS 5-10, 15) G04 SPINDLE ASSEMBLY (DRIVER SIDE) G6 BOLT, 1/2-13 X 6" LG G3 WASHER, 1/2" G01 KING PIN TUBE G01 THRUST WASHER (STAINLESS STEEL) G6 LOCK NUT, 1/ G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER SHOCK ABSORBER BUSHING... 8 Page L-3

85 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G6 NUT, 3/ G01 VINYL CAP G03 LEAF SPRING (HEAVY DUTY) (SEE PART NUMBER ON SPRING) G03 SPRING PLATE G1 LOCK NUT, 7/ G11 BOLT, 7/16-14 X 1 3/4" LG G01 RACK AND PINION UNIT (COMPLETE) (INCLUDES ITEMS 42-47, 48-53) G01 STEERING RACK COVERING & BEARING G01 RACK EXTENSION * JAM NUT, 1/ G01 RACK BOOT G2 NYLON CLAMP G8 HOSE CLAMP G01 PINION SEAL G01 RACK BALL JOINT (INCLUDES ITEMS 50-53) G1 RUBBER BOOT G2 SLOTTED NUT, 7/ G2 COTTER PIN, 3/32" X 1" LG G3 GREASE FITTING, STRAIGHT G6 BOLT, 7/16-14 X 2 3/4" LG G01 BOLT, 7/16-14 X 3 1/2" LG G02 SPACER G03 SPACER (SHORT) G7 NUT, 7/ Page L-4

86 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 FLAT WASHER, 7/16" G1 LOCK NUT, 7/ G01 STEERING SHAFT G05 STEERING COLUMN KIT (INCLUDES ITEMS 67-69) G03 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 SCREW, #6-20 X 5/16" LG G01 BOLT, 3/8-16 X 1 1/4" LG WITH PATCHLOCK G1 LOCK WASHER, 3/8" G01 INTERMEDIATE SHAFT (INCLUDES ITEMS 80, 81) G01 BOLT, M8 X 1 1/4" LG G8 LOCK WASHER, 5/16" G01 RETAINING RING (INTERNAL) G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 WAVE WASHER STEERING WHEEL G01 STEERING WHEEL COVER G01 LABEL (E-Z-GO)... 1 Page L-5

87 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 LOCK NUT, 5/ G01 TIE ROD ASSEMBLY (INCLUDES ITEMS ) G01 THREADED ROD (24" LG) G01 TIE ROD END (LEFT HAND THREADS) G01 JAM NUT, M12 X (LEFT HAND THREADS) G02 TIE ROD END (RIGHT HAND THREADS) G02 JAM NUT, M12 X (RIGHT HAND THREADS) G1 LOCK NUT, 7/ Page L-6

88 REAR AXLE 1 - Includes Items 2-7 NOTE: Apply a light coat of moly grease to male spline before assembly. Reference part number Ref Rax 1 Page M-1

89 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 REAR AXLE ASSEMBLY, 12.44:1 (INCLUDES ITEMS 3-9) G12 AXLE SHAFT (PASSENGER SIDE) G11 AXLE SHAFT (DRIVER SIDE) G1 DIFFERENTIAL COVER G01 FILL/CHECK PLUG G1 SCREW, 5/16-18 X 3/4" LG G01 VENT G1 BUMPER SPLINE G2 BOLT, 1/4-20 X 1 1/4" LG G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G7 WASHER, 1/4" (STAINLESS STEEL) G01 MOLY LUBE, 2 OZ.... AR G02 DIFFERENTIAL GUARD... 1 Page M-2

90 REAR SUSPENSION Ref Rsp Page N-1

91 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER SHOCK ABSORBER BUSHING G6 NUT, 3/ G03 LEAF SPRING (HEAVY DUTY) G01 U BOLT, 3/8-16 X 2" X 2 1/2" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G02 SPACER G01 RUBBER BUSHING G02 SHACKLE PLATE G9 BOLT, 3/8-16 X 3 1/2" LG (STAINLESS STEEL) G5 LOCK NUT, 3/ G1 SHOULDER BOLT, 3/8-16 X 3 1/4" LG G1 LOCK NUT, 3/ Page N-2

92 SEATING 15 - Includes Items 16, Includes Items Front of Vehicle Ref Sea Page P-1

93 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 SEAT BACK SUPPORT G2 BOLT, 5/16-18 X 13/16" LG G8 BOLT, 5/16-18 X 3/4" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G01 ACCESS COVER G1 DRIVE RIVET G02 SEAT BACK SUPPORT BRACKET G01 BOLT, 3/8-16 X 1 1/4" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 16, 17) G** VINYL SEAT BACK COVER G01 PLASTIC SEAT BACK COVER (BLACK) G** TWO TONE VINYL SEAT BACK G12 SCREW, 1/4-20 X 1" LG G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G01 WASHER, 1/4" (STAINLESS STEEL) G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 24-32) G** VINYL SEAT BOTTOM COVER G01 VINYL TRIM (SEAT BOTTOM) G01 SEAT HINGE G08 SCREW, #12-14 X 1" LG G01 HIP RESTRAINT (PASSENGER SIDE)... 1 Page P-2

94 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 HIP RESTRAINT (DRIVER SIDE) G01 BOLT, 1/4-20 X 7/8" LG G** TWO TONE VINYL SEAT BOTTOM G1 BUMPER... 2 Page P-3

95 SEATING Page P-4

96 TRUCK BED, MANUAL LIFT 1 - INCLUDES ITEMS A B 10 4 A 5 B Page Q-1

97 TRUCK BED, MANUAL LIFT Page Q-2

98 TRUCK BED, MANUAL LIFT A A Page Q-3

99 TRUCK BED, MANUAL LIFT INCLUDES ITEMS SEEING FROM THE BOTTOM Page Q-4

100 TRUCK BED, MANUAL LIFT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 ASSEMBLY PLASTIC BED ( INCLUDES ITEMS 2-11 ) G01 PLASTIC BED 36" G01 TAILGATE 36", PLASTIC G01 ANGLE, BOWED G01 SHAFT, PIVOT G02 CABLE ASSEMBLY, TAILGATE G2 SCREW, 1/4-20 X 1 1/4" LG G01 BOLT, SHOULDER G01 CHANNEL, EXTRUSION G2 SCREW, 1/4-2 X 5/8" LG G5 RACHET FASTNER G01 CLEVIS PIN G5 WASHER, 1/2" G1 COTTER PIN G02 GAS SPRING G01 SCREW, 1/4-20 X 5/8" LG G7 WASHER, 1/4" G02 CHANNEL GAS SPRING G01 FLANGED BUSHING CABLE ASSEMBLY G01 BED FRAME G02 BRACKET ELECTRIC LIFT G2 SCREW, 5/16-18 X 1 1/4" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G6 SCREW, 4/4-20 X 1 3/4" LG G2 LOCK NUT, 1/ Page Q-5

101 TRUCK BED, MANUAL LIFT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G7 SCREW, 7/16-14 X.875" LG G1 NUT, 7/ G02 INSTALLATION LATCH ( INCLUDES ITEMS ) G01 WELDMENT LATCH BED G02 BRACKET G02 LATCH PLATE G01 TORSION SPRING G01 SCREW, 1/4-2 X 5/8" LG G01 HANDLE GRIP G01 BUMPER G1 LOCK NUT, 5/ G01 BRACKET BUMPER LATCH PLATE (LEFT SIDE) LATCH PLATE (RIGHT SIDE) G03 BOLT, 1/ G7 WASHER, 1/4" G4 LOCK NUT, 1/ LABEL EZGO MPT G01 BED CAPACITY LABEL (500 LB) G01 RIVET, 3/16"... 5 Page Q-6

102 TRUCK BED, ELECTRIC LIFT 1 - INCLUDES ITEMS A B 10 4 A 5 B Page Q-7

103 TRUCK BED, ELECTRIC LIFT Page Q-8

104 TRUCK BED, ELECTRIC LIFT A A Page Q-9

105 TRUCK BED, ELECTRIC LIFT Front of Vehicle 36 - Includes Items UP 43 DOWN WHT from Actuator BLK from Battery RED from Battery RED from Actuator Battery Connections 50 Front of Vehicle BLK Lead RED Lead Front of Vehicle To Circuit Breaker and Toggle Switch 37 To Control Harness Rear Frame Member Ref Tbe 3-3 Page Q-10

106 TRUCK BED, ELECTRIC LIFT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 ASSEMBLY PLASTIC BED ( INCLUDES ITEMS 2-11 ) G01 PLASTIC BED 36" G01 TAILGATE 36", PLASTIC G01 ANGLE, BOWED G01 SHAFT, PIVOT G02 CABLE ASSEMBLY, TAILGATE G2 SCREW, 1/4-20 X 1 1/4" LG G01 BOLT, SHOULDER G01 CHANNEL, EXTRUSION G2 SCREW, 1/4-2 X 5/8" LG G5 RACHET FASTNER G01 CLEVIS PIN G5 WASHER, 1/2" G1 COTTER PIN G01 SCREW, 1/4-20 X 5/8" LG G7 WASHER, 1/4" G02 OUTRIGGER CHANNEL G01 FLANGED BUSHING G01 BED FRAME G02 BRACKET ELECTRIC LIFT G2 SCREW, 5/16-18 X 1 1/4" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G6 SCREW, 4/4-20 X 1 3/4" LG G2 LOCK NUT, 1/ Page Q-11

107 TRUCK BED, ELECTRIC LIFT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G7 SCREW, 7/16-14 X.875" LG G1 NUT, 7/ G04 ELECTRIC DUMP KIT ( INCLUDES ITEMS ) G03 ELECTRIC ACTUATOR 36 V G01 TOGGLE SWITCH G01 TOGGLE GUARD G02 CIRCUIT BREAKER MOUNTING BRACKET G4 SCREW, X 1/2" LG G5 LOCK WASHER, # G4 CIRCUIT BREAKER 15A 24V G1 WIRE TIE G3 NUT, # G9 RIVET, 5/32 X G14 14 GA WIRE (RED 5") G01 WIRE HARNESS ( CONTROL ) G10 CLEVIS PIN, 1/2" X 2 7/8" LG G11 CLEVIS PIN, 1/2" X 1 3/4" LG G1 COTTER PIN, 15/32" X 2 13/16" LG G01 SPACER LABEL EZGO MPT G01 BED CAPACITY LABEL (500 LB) G01 RIVET, 3/16"... 5 Page Q-12

108 WEATHER PROTECTION 3 Front of Vehicle 6 7 8, DETAIL A 92 DETAIL B Front of Vehicle Front of Vehicle DETAIL C (FRONT) , 9 DETAIL D (REAR) Ref Wea 20-1 Page R-1

109 WEATHER PROTECTION 23 Front Top Strut 24 REAR VIEW MIRROR 21 - Includes Items Setscrew SIDED SOFT ENCLOSURE 26 - Includes Items Ref Wea 20-2 Page R-2

110 WEATHER PROTECTION Strut Front of Vehicle Windshield Retainer Rubber Latch Strut Front of Vehicle Ref Wea 20-3 Page R-3

111 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SUN TOP KIT (INCLUDES ITEMS 2-19) G** SUN TOP G05 FRONT STRUT G2 BOLT, 5/16-18 X 2 1/4" LG G8 LOCK WASHER, 5/16" G01 SPACER, 1/2" G2 WASHER, 5/16" G04 REAR STRUT (PASSENGER SIDE) G03 REAR STRUT (DRIVER SIDE) G7 BOLT, 5/16-18 X 1 3/4" LG G03 WASHER, 5/16" G6 LOCK NUT, 5/ G5 SCREW, 1/4-20 X 2" LG (STAINLESS STEEL) G6 SCREW, 1/4-20 X 2 1/4" LG (STAINLESS STEEL) G01 WASHER, 1/4" (STAINLESS STEEL) G01 SPACER G2 LOCK NUT, 1/ G1 END CAP, 1" G2 REAR VIEW MIRROR KIT (REQUIRES SUN TOP) (INCLUDES ITEMS 22-24) G1 REAR VIEW MIRROR G2 SUPPORT BRACKET G1 SCREW, #8-32 X 5/8" LG (STAINLESS STEEL) G** 3-SIDED SOFT ENCLOSURE (REQUIRES SUN TOP) (INCL ITEMS 27-28) * ENCLOSURE * VELCRO... AR 29 Page R-4

112 WEATHER PROTECTION Replacement parts for the windshield may be obtained from Eagle Parts, Inc Marvin Griffin Rd. Augusta, GA Telephone (706) * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 WINDSHIELD KIT (FULL) (INCLUDES ITEMS 32-38) G01 WINDSHIELD (FULL) (LEXAN) EGWHC12 SASH, 26" LG EGWHS12 BOLT, 1/4-20 X 1 3/4" LG. (STAINLESS STEEL) EGWHG12 WASHER, 1/4" (STAINLESS STEEL) EGWHG13 RUBBER GROMMET EGWHN12 LOCK NUT, 1/4-20 (STAINLESS STEEL) G01 SAFETY LABEL G03 WINDSHIELD KIT (FULL) (INCLUDES ITEMS 45, 33-37) G01 WINDSHIELD (FULL) G04 WINDSHIELD KIT (SPLIT) (INCLUDES ITEMS 48, 49, 34-37) G01 WINDSHIELD (SPLIT) EGWHC10 SASH, 12" LG G02 WINDSHIELD KIT (SPLIT) (INCLUDES ITEMS 55, 56, 34-37) G01 WINDSHIELD (SPLIT) (LEXAN) EGWHC10 SASH, 12" LG Page R-5

113 WEATHER PROTECTION Page R-6

114 WHEELS AND TIRES 1 - Includes Items 2, 19, Includes Items 5, 19, Includes Items 8, 19, Includes Items 14, 15, 16 Tire design may vary by Part Number Ref Whl 3-1 Page S-1

115 WHEELS AND TIRES GOLD / SILVER SPOKE HUBCAP 22, 23 Page S-2

116 WHEELS AND TIRES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 WHEEL AND TIRE ASSEMBLY, LINKS (INCLUDES ITEMS 2, 19, 20) G01 CARLISLE TIRE (LINKS 18 X 8.5-8, 4 PLY RATED) G03 WHEEL AND TIRE ASSEMBLY, TURF SAVER (INCLUDES ITEMS 5, 19, 20) G03 CARLISLE TIRE (TURF SAVER 18 X 8.5-8, 4 PLY RATED) G01 WHEEL AND TIRE ASSEMBLY, LINKS (INCLUDES ITEMS 8, 19, 20) G08 CARLISLE TIRE (USA TRAIL LOAD RANGE C) G06 WHEEL AND TIRE ASSEMBLY, USA TRAIL (INCLUDES ITEMS 14, 15 16) G07 CARLISLE TIRE (USA TRAIL 5.70 X 8) G02 WHEEL RIM (4 LUG) G01 VALVE STEM G01 WHEEL RIM (4 LUG) G2 VALVE STEM G* GOLD SPOKE HUBCAP (OPTIONAL)... A/R G* SILVER SPOKE HUBCAP (OPTIONAL)... A/R Page S-3

117 SPECIALTY PRODUCTS SPECIALTY PRODUCTS Appendix A-1

118 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO. BATTERY MAINTENANCE KIT G01 SEAL INSTALLATION TOOL (REAR AXLE SHAFT SEAL) G1 BATTERY SET DISCHARGER, 36 VOLT, 75 AMP G01 CURRENT INDICATOR G2 DIGITAL MULTI-METER G01 CRIMPING TOOL G01 SLIDE HAMMER (AXLE/HUB REMOVAL) G1 SLIDE HAMMER (AXLE REMOVAL ONLY) G1 TOUCH UP PAINT PART NO. PEN 3 OUNCE (89 ML) - HUNTER GREEN G02 PEN 3 OUNCE (89 ML) - CHAMPAGNE BEIGE G01 PEN 3 OUNCE (89 ML) - WHITE G05 PEN 3 OUNCE (89 ML) - INDUSTRIAL YELLOW G03 PEN 3 OUNCE (89 ML) - ORANGE G04 PEN 3 OUNCE (89 ML) - STEEL BLUE PEARL G** PEN 3 OUNCE (89 ML) - CAMOUFLAGE PAINT (THREE PENS) G01 AEROSOL 12 OUNCE (360 ML) - HUNTER GREEN G09 AEROSOL 12 OUNCE (360 ML) - CHAMPAGNE BEIGE G15 AEROSOL 12 OUNCE (360 ML) - WHITE G03 AEROSOL 12 OUNCE (360 ML) - INDUSTRIAL YELLOW G14 AEROSOL 12 OUNCE (360 ML) - ORANGE G13 AEROSOL 12 OUNCE (360 ML) - STEEL BLUE PEARL G** MAINTENANCE PRODUCTS PART NO. FORMULA 40 VINYL-COAT - WHITE G01 PLEXUS CLEANER, 7 OUNCE (210 ML) (FOR WINDSHIELDS) G01 PLEXUS CLEANER, 13 OUNCE (380 ML) (FOR WINDSHIELDS) G02 BATTERY PROTECTOR, 14 OUNCE (410 ML) SPRAY G01 WHITE LITHIUM GREASE, 14 OUNCE (410 ML) SPRAY G01 PENETRANT/LUBRICANT, 15 OUNCE (440 ML) SPRAY G01 MULTI-PURPOSE CLEANER & DEGREASER, 14 OUNCE (410 ML) SPRAY G01 MULTI-PURPOSE HAND CLEANER, 32 OUNCE (950 ML) LIQUID G01 Appendix A-2

119 SPECIALTY PRODUCTS BATTERY CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER G01 BIO-DEGRADEABLE CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER G01 MULTI-PURPOSE VALUE PACK G01 BATTERY PROTECTOR, 4 OUNCE (120 ML) SPRAY PENETRANT/LUBRICANT, 4 OUNCE (120 ML) SPRAY WHITE LITHIUM GREASE, 4 OUNCE (120 ML) SPRAY CARBURETOR & CHOKE CLEANER, 4 OUNCE (120 ML) SPRAY Appendix A-3

120 SPECIALTY PRODUCTS Notes: Appendix A-4

121 OPTIONS/ACCESSORIES OPTIONS/ACCESSORIES Appendix B-1

122 OPTIONS/ACCESSORIES ITEM KIT NO. COMMENTS ACCESSORIES LISTING KIT NO. ASHTRAY KIT G See BODY BALL HITCH KIT G See BODY BUMPER KIT G See BODY CLEVIS HITCH KIT G See BODY DEFROSTER/COOLING FAN G See CAB DIFFERENTIAL GUARD G See REAR AXLE DOOR SET G0* See CAB DOOR SET (VINYL) G See CAB ELECTRIC DUMP KIT G See TRUCKBED GLOVE BOX DOOR G0* See BODY HOUR METER KIT G See ELECTRICAL SYSTEM INSIDE MIRROR G See WEATHER PROTECTION INSTRUMENT/SWITCH PANEL G See CAB REAR VIEW MIRROR KIT G See WEATHER PROTECTION SOFT ENCLOSURE G See WEATHER PROTECTION STEEL CAB, W/O DOORS G0* See CAB STROBE LIGHT G See CAB SUN TOP KIT G0* See WEATHER PROTECTION TURN SIGNAL KIT G See ELECTRICAL SYSTEM GOLD SPOKE WHEEL COVERS G* See WHEELS AND TIRES SILVER SPOKE WHEEL COVERS G* See WHEELS AND TIRES WINDSHIELDS G0* See WEATHER PROTECTION WINDSHIELD WIPER G See CAB WORK LIGHTS G See CAB WORK LIGHT BAR WITH LIGHTS G See ELECTRICAL SYSTEM WORK LIGHT BAR WITH STROBE G See ELECTRICAL SYSTEM WORK LIGHT BAR WITH LIGHTS AND STROBE G See ELECTRICAL SYSTEM DC/DC CONVERTER, TXT-FACTORY DC/DC CONVERTER, TXT-FIELD Appendix B-2

123

124 E-Z-GO Division Of Textron, Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA TO CONTACT US North America: Technical Assistance & Warranty Phone: , FAX: Service Parts Phone: GET-EZGO ( ), FAX: International: Phone: , FAX: Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron, Inc. Technical Communications Department