S E R V I C E PA R T S M A N U A L

Transcription

1 S E R V I C E PA R T S M A N U A L GASOLINE POWERED UTILITY VEHICLES ISSUED DATE MAY 2006 REVISED DATE OCTOBER 2007

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3 SERVICE PARTS MANUAL GASOLINE POWERED UTILITY VEHICLES MPT 800 INDUSTRIAL 800 COMMANDER 280 HAULER 800 SPORT II Starting Model Year 2006 DISCLAIMER: The E-Z-GO Division of Textron Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically by the E-Z-GO Division, and therefore is subject to change without notice. The E-Z-GO Division DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL, and the E-Z-GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCI- DENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: FAX: OUTSIDE USA PHONE: , FAX: E-Z-GO DIVISION OF TEXTRON, INC., 1451 MARVIN GRIFFIN ROAD, AUGUSTA, GEORGIA USA Page i

4 NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty. When servicing engines, all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). Page ii

5 TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUAL v ILLUSTRATED PARTS BREAKDOWN vii ACCELERATOR - ALL CABLES A-1 AIR FILTER B-1 BODY C-1 BRAKES D-1 BRAKES - FRONT DISC E-1 CAB F-1 CARBURETOR AND CHOKE G-1 CLUTCH H-1 DIRECTION SELECTOR I-1 ELECTRICAL SYSTEM J-1 ENGINE AND MUFFLER K-1 ENGINE MOUNTING L-1 FRONT SUSPENSION/STEERING M-1 FUEL SYSTEM N-1 REAR AXLE O-1 REAR SUSPENSION P-1 SEATING Q-1 STARTER / GENERATOR R-1 TRUCK BED, MANUAL LIFT S-1 TRUCK BED, ELECTRIC LIFT T-1 TRUCK BED, REFRESHER COOLER U-1 WEATHER PROTECTION V-1 WHEELS AND TIRES W-1 SPECIALTY PRODUCTS APPENDIX A-1 OPTIONS/ACCESSORIES APPENDIX B-1 Page iii

6 NOTES Notes: Page iv

7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN Contains illustrations and parts lists for all systems of the vehicle APPENDIX Contains a listing of specialty products and options/accessories INDEX OF MAJOR COMPONENTS Contains a listing of parts (excluding hardware) grouped by part number and description and indicates on which page(s) they can be found USE OF THE MANUAL To use this manual, consult the TABLE OF CONTENTS (page iii) or the INDEX OF MAJOR COMPONENTS (located at rear of this manual) to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. Page v

8 Front of Vehicle ,88 81,86 84,89 82, , *See Body Section for decal information 79 HOW TO USE THE SERVICE PARTS MANUAL Title Title 62 - Includes Items 63-66, Includes Items Includes Items Includes Items Includes Items 95, Includes Items Includes Items Includes Items Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS and select the most appropriate component description. Turn to the page number indicated and locate the part description in the parts list. Read the full accompanying description for specific information regarding the part that was not shown in the index. From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. 2. IF YOU KNOW THE PART NUMBER Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on. Turn to the page number indicated and locate the part number in the parts list. Refer to the accompanying description for specific information regarding the part. From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department. Page vi

9 ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Page vii

10 ACCELERATOR - ALL CABLES 1 - Includes Items Ref Acc 5-1 Page A-1

11 ACCELERATOR - ALL CABLES Accelerator Cable To Governor Ref Acc 21-2 Page A-2

12 ACCELERATOR - ALL CABLES To Carburetor Timing Belt Cover on Engine To Pedal Box 62 Existing Bolt Accelerator Cable Ref Acc 5-3 Page A-3

13 ACCELERATOR - ALL CABLES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G06 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3-45) G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 4-7) G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 5-6) G1 OVAL RIVET, 3/16" X 3/8" LG G01 ACCELERATOR PEDAL PAD * ACCELERATOR PEDAL G1 NYLON BUSHING G01 PEDAL PIVOT PIN G6 PUSH NUT, 9/32" G3 CLEVIS PIN, 5/16" X 1" LG G1 TEFLON WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G4 CLEVIS YOKE (ADJUSTABLE) G4 LOCK NUT, 5/ G01 ACCELERATOR ROD G2 SPRING RETAINER G01 COMPRESSION SPRING G1 ACCELERATOR ROD BUSHING G1 SPRING RETAINER G01 MICRO SWITCH CAM G3 SETSCREW, 1/4-20 X 3/8" LG G4 LOCK NUT, 5/ G03 PEDAL BOX AND COVER G01 SCREW, #8-16 X 1/2" LG G6 SCREW, #8-32 X 3/4" LG Page A-4

14 ACCELERATOR - ALL CABLES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 MICRO SWITCH G01 SCREW, #4-20 X 5/8" LG G04 WIRE HARNESS (PEDAL BOX) G1 FLEX LOOM (BULK)... AR G1 WIRE TIE G01 ACCELERATOR CABLE G01 COMPRESSION SPRING (ONLY FOR ST-SPORTS II) G01 ACCELERATOR CABLE BUSHING G01 COMPRESSION SPRING G02 CUP WASHER G5 LOCK NUT, # G02 ACCELERATOR PEDAL BRACKET G2 BOLT, 5/16-18 X 13/16" LG G01 PEDAL PIVOT COVER G02 ACCELERATOR CABLE MOUNTING BRACKET G01 LOCK NUT, M8 X 1.25 MM G02 THROTTLE CABLE MOUNTING BRACKET G01 LOCK NUT, M8 X 1.25 MM G01 GOVERNOR ARM G01 LOCK NUT, M8 X 1.25 MM G3 CLAMP G01 LOCK NUT, M8 X 1.25 MM Page A-5

15 ACCELERATOR - ALL CABLES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 ACCELERATOR CABLE BRACKET G1 WIRE TIE G02 GOVERNOR COVER/LABEL ASSEMBLY (INCLUDES ITEMS 65, 66) G02 GOVERNOR COVER G01 LABEL (WARNING - GOVERNOR) G1 BONDED WASHER, 1/4" G11 RIVET, 3/16" X 9/16" LG G6 SELF THREADING SCREW, #12-24 X 3/4 - CP G01 THROTTLE CABLE G1 WIRE TIE... 1 Page A-6

16 AIR FILTER 10 - Includes Items Carburetor Front of Vehicle Page B-1

17 AIR FILTER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 AIR FILTER BRACKET (CABLE ACTUATED CARBURETOR) G3 BOLT, M6 X 1MM X 20MM LG G7 LOCK WASHER, 1/4" G7 WASHER, 1/4" G2 BOLT, 1/4-20 X 1 1/4" LG G7 WASHER, 1/4" G4 LOCK NUT, 1/ G11 RIVET G1 BONDED WASHER G01 AIR CLEANER CANISTER ASSEMBLY (INCLUDES ITEMS 11-15) G01 AIR CLEANER CANISTER G01 AIR CLEANER COVER G01 AIR CLEANER LATCH G01 AIR CLEANER DUST COLLECTOR G01 AIR CLEANER ELEMENT G7 HOSE CLAMP G01 HOSE (AIR FILTER TO CARBURETOR) G6 HOSE CLAMP G01 CARBURETOR GASKET G02 CHOKE / THROTTLE BRACKET CHOKE / THROTTLE COVER G01 CARBURETOR ADAPTER G01 PCV HOSE G11 CARBURETOR MOUNTING SPACER G7 WASHER, 1/4" G1 NUT, M6 X G01 CARBURETOR BAFFLE G01 STUD G1 BOLT AND WASHER, M8 X 1.25 X 18 MM... 2 Page B-2

18 BODY Includes Items Page C-1

19 BODY Page C-2

20 BODY Ref Bod Page C-3

21 BODY ASH TRAY Includes Items Vehicle Rear Bumper HITCHES Clevis Hitch Dropped Clevis Hitch Angle Hitch 161 Dropped Angle Hitch Dropped Heavy Duty Hitch Heavy Duty Hitch Ref Bod 21-3 Page C-4

22 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 UPPER FLOORPAN G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G01 LOWER FLOORPAN G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G01 ACCESS COVER G03 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 9-12) G01 DEFLECTOR (PASSENGER SIDE) G01 DEFLECTOR (DRIVER SIDE) G5 SCREW, #8-18 X 5/8" LG G01 INSTRUMENT PANEL INSERT (FOUR CUP) G01 LABEL (SAFETY) (PICTOGRAPH) G01 LABEL (ANTI-ROLLBACK) G01 SPLASH PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 VINYL TRIM G01 RIVET, 3/16" X 1" LG (ALUMINUM) G** COWL G01 NAMEPLATE (E-Z-GO) (OVAL) G01 NAMEPLATE (JACOBSEN) (OVAL) G01 NAMEPLATE (CUSHMAN) (OVAL) G01 RIVET, 3/16" X 1" LG G01 RIVET, 3/16" X 1" LG G01 FENDER FLARE (DRIVER SIDE) G02 FENDER FLARE (PASSENGER SIDE)... 1 Page C-5

23 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 FRONT SHIELD G02 FRONT SHIELD BRACE G01 SCREW, 1/4-20 X 1/2" LG G1 WASHER, 1/4" G01 RIVET, KTR, 1/4" X 1" LG G02 BUMPER BRUSH GUARD (BLACK) G2 WASHER, 5/16" G04 SPACER, 1" G01 SPACER, 1/2" G8 LOCK WASHER, 5/16" G02 BOLT, 5/16-18 X 2 1/2" LG G02 COWL SUPPORT BRACKET G02 SELF TAPPING SCREW, 1/4-20 X 1/2" LG G01 RIVET, 3/16" X 1 1/8" LG G01 GLOVE BOX DOORS (BOTH SIDES) G02 GLOVE BOX DOOR (DRIVER SIDE) G03 GLOVE BOX DOOR (PASSENGER SIDE) LABEL (MPT ) LABEL (800) LABEL (ST SPORT II) G01 LABEL, TILT WARNING PICTOGRAPH G01 LABEL (JACOBSEN HAULER ) (DRIVER SIDE) G02 LABEL (JACOBSEN HAULER ) (PASSENGER SIDE)... 1 Page C-6

24 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 LABEL (800) G01 LABEL (280) G01 LABEL (CUSHMAN COMMANDER ) (DRIVER SIDE) G02 LABEL (CUSHMAN COMMANDER ) (PASSENGER SIDE) * SERIAL NUMBER LABEL G6 RIVET, BLACK (ALUMINUM) G01 ROCKER PANEL (DRIVER SIDE) G01 ROCKER PANEL (PASSENGER SIDE) G1 SCREW, 1/4-20 X 1" LG G4 SPACER G4 LOCK NUT, 1/ G01 SILL PLATE TREAD (PASSENGER SIDE) G02 SILL PLATE TREAD (DRIVER SIDE) G9 HOLE PLUG, 1/2" G03 FLOORMAT G04 FLOORMAT (AXLE MOUNTED STEERING)... 1 Page C-7

25 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SEAT WRAP PANEL G10 RIVET, 5/32" X 9/16" LG G01 SEAT HINGE PLATE G11 RIVET, 3/16" X 3/4" LG G01 SIDE PANEL (DRIVER SIDE) G02 SIDE PANEL (PASSENGER SIDE) G10 RIVET, 5/32" X 9/16" LG G12 RIVET, 1/4" X 1/2" LG G04 SEAT FRAME G2 BOLT, 5/16-18 X 13/16" LG G03 SPLASH PANEL G2 BOLT, 5/16-18 X 13/16" LG BATTERY TRAY G2 BOLT, 5/16-18 X 13/16" LG G01 FENDER (DRIVER SIDE) G02 FENDER (PASSENGER SIDE) G03 FENDER WITH TAILLIGHT (DRIVER SIDE) G04 FENDER WITH TAILLIGHT (PASSENGER SIDE) G4 LOCK NUT, 1/ G7 WASHER, 1/4" G6 BOLT, 1/4-20 X 3/4" LG G01 REAR PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 RIVET, 3/ G01 SEAT FILLER PANEL (DRIVER SIDE) G02 SEAT FILLER PANEL (PASSENGER SIDE)... 1 Page C-8

26 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G10 RIVET, 5/32" X 9/16" LG G01 LABEL G02 HITCH RECEIVER G4 BOLT, 7/16-14 X 1 1/2" LG G3 WASHER, 7/16" G1 LOCK NUT, 7/ G8 SCREW, 5/16-18 X 1" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G02 CLEVIS HITCH G7 CLEVIS PIN, 1/2" X 2 1/2" LG G1 COTTER PIN, 2 1/2" LG G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 ANGLE HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 HEAVY DUTY HITCH G1 HITCH BALL, 1 7/8" G6 LOCK WASHER, 3/4" G11 NUT, 3/ G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG Page C-9

27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 ASH TRAY KIT (INCLUDES ITEMS ) G01 ASH TRAY G01 GASKET G02 BRACKET G4 SCREW, #10-16 X 1/2" LG G02 DROPPED CLEVIS HITCH G02 DROPPED ANGLE HITCH G01 DROPPED BALL HITCH... 1 Page C-10

28 BRAKES Part of Frame Accelerator Pedal Includes Items 19, Includes Items Ref Brk 6-1 Page D-1

29 BRAKES WHT BLK Includes Items Includes Items BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brk 6-2 Page D-2

30 BRAKES Front of Vehicle Includes Items Includes Items Includes Items Includes Items Includes Items 94, Includes Items 94, Includes Items 101, Includes Items 115, 116 Ref Brk 6-3 Page D-3

31 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-10) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" * BRAKE PEDAL G02 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 8-10) * SERVICE BRAKE PAD * PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 3/8" LG G01 SHOULDER BOLT, 3/8-16 X 4" LG G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20) G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G03 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23-26) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER * BRAKE CABLE (DRIVER SIDE) * BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING, S.S Page D-4

32 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16" X 1" LG G3 COTTER PIN, 3/32" X 3/4" LG G2 CLEVIS PIN, 5/16" X 3/4" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G4 LOCK NUT, 1/ G02 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 54-80) * BRAKE PEDAL G02 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57-59) * SERVICE BRAKE PAD * PARK BRAKE PAD... 1 Page D-5

33 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 OVAL RIVET, 3/16" x 3/8" LG G03 BRAKE PEDAL PLATE G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 1" LG RUBBER NUT, # G01 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G10 LOCK NUT, # G8 MICRO SWITCH G1 SCREW, #6-32 X 1 1/4" LG G5 WASHER, # G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G01 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 84-92) G02 BRAKE ASSEMBLY (PASSENGER SIDE) (INCL. ITEMS 84-91, 93) G01 BRAKE SHOE KIT (INCLUDES ITEM 85) * BRAKE SHOE G01 BRAKE SPRING KIT (INCLUDES ITEMS 87-91) * UPPER SPRING * LOWER SPRING... 1 Page D-6

34 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 89 * PIN * CUP AND SPRING * ADJUSTER SPRING G01 BRAKE ADJUSTER KIT (DRIVER SIDE) (INCLUDES ITEMS 94, 95) G02 BRAKE ADJUSTER KIT (PASSENGER SIDE) (INCL ITEMS 94, 95) * ADJUSTER * TEFLON WASHER G2 BOLT, 5/16-24 X 1" LG G1 LOCK NUT, 5/ G1 INNER BRAKE DRUM WASHER, 1 5/16" OD X 1" ID X 1/32" G1 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS ) * BRAKE DRUM G1 LUG BOLT, 1/2-20 X 1 7/32" G1 OUTER BRAKE DRUM WASHER G8 SLOTTED NUT, 3/ G1 COTTER PIN, 1/8" X 1 1/2" LG G01 SPINDLE CAP G03 BRAKE CABLE BRACKET (PASSENGER SIDE) G04 BRAKE CABLE BRACKET (DRIVER SIDE) G2 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS ) * BRAKE DRUM G2 LUG BOLT, 1/2-20 X 1 5/8"... 4 Page D-7

35 BRAKES Notes: Page D-8

36 BRAKES - FRONT DISC Part of Frame Accelerator Pedal Includes Items 19, Includes Items Ref Brh 21-1 Page E-1

37 BRAKES - FRONT DISC WHT BLK Includes Items Includes Items BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brh 21-2 Page E-2

38 BRAKES - FRONT DISC Includes Items 91, Includes Items 91, , Includes Items Ref Brh Page E-3

39 BRAKES - FRONT DISC Front of Vehicle Includes FRONT DISC BRAKE ACTUATOR ASSEMBLY Ref Brh 21-4 Page E-4

40 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-11) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 8-10) * SERVICE BRAKE PAD * PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 15/32" LG G1 WASHER, TEFLON, 3/8" G01 SHOULDER BOLT, 3/8-16 X 4" LG G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20) G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G03 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23-26) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER * BRAKE CABLE (DRIVER SIDE) * BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING Page E-5

41 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16" X 1" LG G3 COTTER PIN, 3/32" X 3/4" LG G3 CLEVIS PIN, 5/16" X 3/4" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G01 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G4 LOCK NUT, 1/ G01 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 54-80) * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57-59) * SERVICE BRAKE PAD * PARK BRAKE PAD... 1 Page E-6

42 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 OVAL RIVET, 3/16" X 15/32" LG G02 BRAKE PEDAL PLATE G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 1" LG G1 RUBBER NUT, # G01 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G10 LOCK NUT, # G8 MICRO SWITCH G1 SCREW, #6-32 X 1 1/4" LG G5 WASHER, # G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G1 WASHER, TEFLON, 3/8" G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G02 SPRING PLATE (PASSENGER SIDE) G01 SPRING PLATE (DRIVER SIDE) G01 FOUR LINK ROD G01 LOCK NUT, M G01 BRAKE LINE G01 SCREW, 1/4-20 X 4444" LG G01 WIRE RETAINER... 2 Page E-7

43 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SPINDLE ASSEMBLY, PASSENGER SIDE (INCLUDES ITEMS 91, ) SPINDLE ASSEMBLY, DRIVER SIDE (INCLUDES ITEMS 91, , 105) G01 FRONT DISC HUB ASSEMBLY (INCLUDES ITEMS 92-96) G1 GREASE SEAL G01 DISC BRAKE HUB G01 DRIVE FLANGE STUD G2 ROLLER BEARING G1 BEARING RACE G1 SLOTTED NUT G01 FLANGED BEARING G8 WASHER, 3/8" G6 BOLT, 3/8-16 X 3/4" LG G01 BEARING G8 COTTER PIN G1 GREASE SEAL DISC BRAKE SPINDLE, PASSENGER SIDE DISC BRAKE SPINDLE, DRIVER SIDE G01 CALIPER, PASSENGER SIDE G02 CALIPER, DRIVER SIDE G01 KINGPIN TUBE G01 THRUST WASHER G3 WASHER, 1/2" G6 LOCKNUT, 1/ G6 CAPSCREW, 1/2-13 X 6" LG G01 FRONT DISC BRAKE BRAKE ACTUATOR ASSEMBLY (INCLUDES ITEMS ) G3 COTTER PIN, 3/32 X 3/4" LG G1 NYLON BUSHING... 1 Page E-8

44 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16 X 1" LG G01 UPPER ACTUATOR PIVOT G02 ACETAL BUSHING G01 SHOULDER BOLT G3 WASHER, 1/2" G3 BOLT, 1/2-13 X 6" LG FLANGED LOCKNUT, 5/ G01 MASTER CYLINDER MASTER CYLINDER WELDMENT MOUNT G5 LOCKNUT, 3/ G1 WASHER, 3/8" STAINLESS G01 LOWER ACTUATOR PIVOT G4 CLEVIS YOKE BRAKE ACTUATOR ASSEMBLY COVER G01 SCREW, 1/4-20 SWAGEFORM G8 BOLT, 1/4-20 X 1 1/4" LG G2 LOCKNUT, 1/ G3 COTTER PIN, 3/32 X 3/ G1 WASHER, NYLON G1 NYLON BUSHING G01 ACTUATOR LINKAGE G5 WASHER, 3/8" G01 DISC BRAKE PAD AND PIN KIT (SERVICES ONE CORNER) (INCLUDES ITEMS ) * BRAKE PADS * BRAKE PAD RETAINER PINS... 2 Page E-9

45 BRAKES - FRONT DISC Notes: Page E-10

46 CAB 1 3,4* *Steel Doors Shown For Cab Accessories, See ACCESSORIES LISTING in Appendix B Ref Cab 5 Page F-1

47 CAB THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** STEEL CAB (WITHOUT DOORS) REPACEMENT PARTS AND ACCESSORIES MAY BE OBTAINED FROM CURTIS CAB, INC G01 VINYL DOOR KIT G** STEEL DOOR KIT... 1 For Cab replacement parts and accessories, contact Curtis Cab at: Curtis Cab, Inc. 111 Higgins Street, Worcester, Massachusetts, Tel.: Toll free: Page F-2

48 CARBURETOR AND CHOKE , 16, 20, Includes Items Includes Items Ref Cac 2-1 Page G-1

49 CARBURETOR AND CHOKE See AIR CLEANER Section Ref Cac 2-2 Page G-2

50 CARBURETOR AND CHOKE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 CARBURETOR (FOR VEHICLES ORIGINALLY EQUIPPED WITH 295cc (EH29C & EH292C) ENGINES) (INCLUDES ITEMS 3-15) G03 CARBURETOR (FOR VEHICLES ORIGINALLY EQUIPPED WITH 350cc (EH35C & EH352C) ENGINES) (INCLUDES ITEMS 4-16) G06 MAIN JET (#80) G05 PILOT JET (#46) G01 PLUG G01 GASKET G01 NEEDLE VALVE G01 FLOAT G01 FLOAT PIN G01 FLOAT BOWL GASKET G01 FLOAT CHAMBER G01 BOWL SCREW G01 BOWL GASKET G01 DRAIN SCREW G01 VENT TUBE G29 MAIN JET (#85) G** MAIN JET (#**) (FOR ELEVATIONS OF 3000 FT FT) G** MAIN JET (#**) (FOR ELEVATIONS OF 6000 FT FT) G01 CARBURETOR MOUNT GASKET CARBURETOR SHIELD (FOR FUJI 295 ENGINE) G01 CARBURETOR INSULATOR G01 CARBURETOR MOUNT GASKET (FOR FUJI 295 ENGINE) G04 CHOKE CABLE (22 1/4" LG WITH NUTS)... 1 Page G-3

51 CARBURETOR AND CHOKE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G4 LOCK WASHER, 9/16" G4 JAM NUT, 9/ G01 RETAINER G01 CHOKE CABLE ADAPTER G4 JAM NUT, 5/ Page G-4

52 CLUTCH Ref Clt 21-1 Page H-1

53 CLUTCH THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 DRIVE CLUTCH G9 BOLT, 7/16-20 X 6 1/2" LG G2 LOCK WASHER, 7/16" G1 PILOT WASHER G03 DRIVEN CLUTCH ASSEMBLY (INCLUDES ITEMS 8-15) * MOVABLE SHEAVE (INCLUDES ITEMS 9-10) G01 SCREW, #10-24 X 7/8" LG G01 RAMP BUTTON * CAM G1 SPACER G01 COMPRESSION SPRING * SHEAVE AND POST G01 HEAVY DUTY RETAINING RING G8 BOLT, 5/16-18 X 4" LG G8 LOCK WASHER, 5/16" G1 RETAINING WASHER G01 DRIVE BELT (SEVERE DUTY)... 1 Page H-2

54 DIRECTION SELECTOR 1 - Includes Items Top of Seat Support Panel To Shifter Input Shaft Ref Dsl 5 Page I-1

55 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G05 DIRECTION SELECTOR ASSEMBLY (INCLUDES ITEMS 2-33) G02 DIRECTION SELECTOR BRACKET WITH BUSHING G01 DIRECTION SELECTOR SHAFT G01 DIRECTION SELECTOR CAM G1 LOCK NUT, 3/ G01 NEUTRAL LOCK PIN G01 COMPRESSION SPRING, 3/8" X 5/8" LG G01 NEUTRAL LOCK LATCH G2 LOCK NUT, 1/ G01 EXTENSION SPRING G01 BALL STUD G5 LOCK NUT, # G01 MICRO SWITCH G01 SCREW, #4-40 X 1" LG G1 WASHER, # G1 LOCK WASHER, # G2 NUT, # G03 REVERSE WARNING BUZZER G01 SCREW, #6-32 X 3/8" LG G GA WIRE (RED 7") SHIFTER CABLE G01 CUP WASHER... 4 Page I-2

56 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 COMPRESSION SPRING, 19/32" X 1" LG G01 SHIFTER ARM WITH BUSHING G5 LOCK NUT, # G01 SCREW, 1/4-20 X 7/8" LG G2 LOCK NUT, 1/ G01 LOCK NUT, M8 X 1.25 MM G01 DIRECTION SELECTOR HANDLE G4 SCREW, #10-32 X 1/2" LG (STAINLESS STEEL) G1 WIRE TIE G01 CABLE CLIP... 2 Page I-3

57 DIRECTION SELECTOR Notes: Page I-4

58 ELECTRICAL SYSTEM 1 - Includes Item Front of Vehicle See BODY Section See Starter/Generator Section F2 DF A2 GRN 7 14 F1 13 A Ref Ele 2-1 Page J-1

59 ELECTRICAL SYSTEM 47 - Includes Items BLACK RED To F2 On Starter/ Generator Ref Ele 2-2 Page J-2

60 ELECTRICAL SYSTEM GRN 75 HORN HORN BUTTON Floorboard Seatwrap Support YEL BLK HORN To Fuse Block Front of Vehicle Ref Ele 11-3 Page J-3

61 ELECTRICAL SYSTEM Includes Items Ref Ele TURN SIGNAL TAILLIGHT Rear Fender Ref Ele 23-5 WHT to BLU/WHT from Harness - Both Sides BLK to BLK from Harness - Both Sides RED to BRN from Harness - Both Sides (without Turn Signals) RED to WHT from Harness - Driver Side (with Turn Signals) RED to YEL from Harness - Passenger Side (with Turn Signals) Page J-4

62 ELECTRICAL SYSTEM CONSOLE INSERT PLATE (WITH POWER OUTLET SHOWN) Includes items 169, 170, Includes Items 169, 171, , 139, , , 151 OFF ON 152 E FUEL F KEY SWITCH, INDICATOR LIGHT(S), AND FUEL GAUGE Includes items Includes Items HOUR METER HOUR METER 179 BLACK Front of Vehicle YELLOW Ref Ele 5-6 (+) (-) Solenoid Page J-5

63 ELECTRICAL SYSTEM WORK AND STROBE LIGHTS Front of Vehicle Includes Items , Includes Items Incluldes Items , 205, Includes Items Includes Items Includes Items Front of Vehicle , 204 Front of Vehicle Ref Ele Page J-6

64 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 PULSER COIL (EH292C & EH352C ENGINES) (INCLUDES ITEM 2) G01 BOLT AND WASHER ASSEMBLY, M5 X 0.8 X 10 MM LG G01 IGNITION COIL(EH292C & EH352C ENGINES) (INCL.SPARK PLUG WIRES) G01 SCREW AND WASHER ASSEMBLY G01 6 GA WIRE (BLACK, 6", F1 - A2) G1 TERMINAL COVER G* BATTERY, 12V G1 BOLT, 5/16-18 X 1 1/4" LG G01 LOCK WASHER, 5/16" (SILICON BRONZE) G01 NUT, 5/16-18 (SILICON BRONZE) G02 BATTERY HOLD DOWN G6 BOLT, 5/16-18 X 3/4" LG G8 LOCK WASHER, 5/16" G03 WASHER, 5/16" (STAINLESS STEEL) G03 GROUND CABLE G19 14 GA WIRE (BLACK, 6")... 1 Page J-7

65 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G6 BOLT, 5/16-18 X 3/4" LG G1 LOCK NUT, 5/ G01 FLANGED BOLT, M6 X 1 X 23 MM LG G85 6 GA WIRE (BLACK 23", F2 - SOL) G01 WIRE HARNESS (CONTROL) (EH292C & EH352C ENGINES) G1 WIRE TIE... AR G01 COVER G1 WASHER, 1/4" G6 SCREW, 1/4-14 X 3/4" LG G01 ELEC. PLATE ASSY (EH292C & EH352C ENGINES) (INCL. ITEMS 48-72) G01 BRACKET G01 VOLTAGE REGULATOR G01 SOLENOID G2 BOLT, 1/4-20 X 1 1/4" LG G8 BOLT, 1/4-20 X 1" LG G2 LOCK NUT, 1/ G01 IGNITOR (EH292C & EH352C ENGINES) G5 BOLT, 1/4-20 X 5/8" LG G2 LOCK NUT, 1/ Page J-8

66 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 FASTON TAB, G5 LOCK WASHER, # G4 NUT, # G56 18 GA WIRE (BLACK, 5 3/4") G01 FUSE HOLDER ASSEMBLY, SEALED G8 LOCK WASHER, 5/16" G4 JAM NUT, 5/ G33 6 GA WIRE (BLACK, 24", B+ - SOL) G1 FUSE BLOCK G01 RIVET, 5/32" X 3/8" LG G1 15 AMP FUSE G1 HORN (INCLUDES ITEM 80, 81) * MOUNTING BRACKET * HEX NUT G5 BOLT, 1/4-20 X 5/8" LG G8 WASHER, 5/16" G4 LOCK NUT, 1/ G1 HORN SWITCH G2 HORN SWITCH CAP AND NUT... 1 Page J-9

67 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 HORN SWITCH BOOT G1 HORN SWITCH LABEL G01 RIVET, 3/16" X 1" LG (ALUMINUM) G1 HEADLIGHT (INCLUDES ITEM 107) (LX / SE) G6 SCREW, #10-16 X 1" LG G01 HEADLIGHT JUMPER WIRE HARNESS G3 TURN SIGNAL LIGHT (INCLUDES ITEMS ) G3 TURN SIGNAL LIGHT G7 WASHER, 1/4" G1 WIRE ASSEMBLY G7 LOCK WASHER, 1/4" G1 NUT, 1/ G1 PUSH-ON MALE TERMINAL G4 LENS, AMBER G5 SCREW, #6-18 X 5/8" LG G01 TURN SIGNAL JUMPER, RED/BLACK (DRIVER SIDE) G02 TURN SIGNAL JUMPER, GREEN/BLACK (PASSENGER SIDE)... 1 Page J-10

68 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 TAILLIGHT ASSEMBLY (COMPLETE) G1 TURN SIGNAL SWITCH (WITH MTG HARDWARE) (INCLUDES ITEM 127) G1 TURN SIGNAL FLASHER G3 FLEX LOOM, 3/8 X 8" LG G1 WIRE TIE G3 STEERING COLUMN COVER G01 WIRE HARNESS (ACCESSORY) G1 IGNITION SWITCH KIT (W/O LIGHTS - STANDARD - INC ITEMS ) G1 IGNITION SWITCH (WITHOUT LIGHTS - NON STANDARD) G6 LOCK WASHER, 3/4" G1 FACE NUT, 3/ G1 IGNITION KEY G1 IGNITION SWITCH (WITHOUT LIGHTS - INDIVDUALLY KEYED) G** IGNITION SWITCH (WITH LIGHTS) G01 WIRE HARNESS (KEY SWITCH) PLATE (IGNITION SWITCH ONLY) G02 LABEL (IGNITION SWITCH ONLY) WITHOUT HEADLIGHTS G01 LABEL (IGNITION SWITCH ONLY) WITH HEADLIGHTS G04 PLATE (FUEL GAUGE AND OIL LIGHT) G01 LABEL (OIL LIGHT AND FUEL GAUGE W/O HEADLIGHTS)... 1 Page J-11

69 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 LABEL (OIL LIGHT AND FUEL GAUGE WITH HEADLIGHTS) G1 FUEL GAUGE G1 INDICATOR LIGHT G01 HARNESS (OIL LIGHT/FUEL GAUGE) G GA WIRE (RED 6") G02 DRIVE RIVET, 3/16" X 3/8" LG G** CONSOLE INSERT ASSEMBLY (WITH OR W/O POWER OUTLET)... (INCLUDES ITEMS ) G03 CONSOLE INSERT PLATE G** LABEL (CONSOLE INSERT PLATE) G01 POWER OUTLET (12 VOLT) G10 RIVET, 5/32" X 7/16" LG G01 DRIVE RIVET, 5/32" X 5/16" LG G01 WIRE HARNESS (POWER OUTLET) G02 HOUR METER KIT (INCLUDES ITEMS ) G1 HOUR METER ASSEMBLY G02 HOUR METER BRACKET... 1 Page J-12

70 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G4 SCREW, #10-24 X 1/2" LG G10 LOCK NUT, # G01 WIRE HARNESS (HOUR METER) G01 WORK LIGHT BAR WITH LIGHTS (INCLUDES ITEMS , 206) G02 WORK LIGHT BAR WITH STROBE LIGHT (INCLUDES ITEMS ) G03 WORK LIGHT BAR WITH LIGHTS AND STROBE (INCLUDES ITEMS , 205, 206) G05 CONSOLE INSERT PLATE G03 STRUT (DRIVER SIDE) G04 STRUT (PASSENGER SIDE) G01 WIRE HARNESS (WORK LIGHT) G02 BRACE G02 COVER PLATE G01 SWITCH HARNESS CONSOLE INSERT PLATE G03 STROBE LIGHT MOUNT (USED ONLY WITH STROBE LIGHT) G01 HARDWARE KIT (INCLUDES ITEMS ) G7 BOLT, 5/16-18 X 1 3/4" LG... 6 Page J-13

71 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 WASHER, 5/16" G1 WASHER, 3/8" X 1 1/4" G01 LOCK NUT, 5/ G3 ACORN NUT, 5/ G02 DRIVE RIVET, 3/16" X 3/8" LG G1 GROMMET G3 SCREW, 1/4-20 X 3/4" LG G4 LOCK NUT, 1/ G2 WORK LIGHT KIT (INCLUDES ITEMS ) G2 WORK LIGHT (RECTANGULAR) G3 LOCK WASHER, 1/2" G1 NUT, 1/ G1 LIGHT SWITCH G1 TAB ADAPTER G1 16 GA WIRE (RED 5 3/8") G3 STROBE LIGHT KIT (INCLUDES ITEMS ) G4 STROBE LIGHT G4 SCREW, #10-24 x 1/2" LG G10 LOCK NUT, # G1 LIGHT SWITCH G1 TAB ADAPTER G1 16 GA WIRE (RED 5 3/8") G10 HOLE PLUG... 1 Page J-14

72 ENGINE AND MUFFLER See ELECTRICAL Section See CARBURETOR AND CHOKE Section Part of Rear Engine Mount Ref Emf 2 Page K-1

73 ENGINE AND MUFFLER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY ENGINE (EH292C) (INCLUDES ITEMS 3-10, 12-20) G02 ENGINE (EH35C) (INCLUDES ITEMS 3-6, 10-20) G01 TIMING BELT G01 TIMING BELT COVER G01 TIMING BELT COVER GROMMET G01 BOLT, M6 X 1 X 12 MM LG G01 DIP STICK (0 DEGREES) G01 IGNITION COIL BRACKET G5 SPARK PLUG (NGK FR2A-D) G01 IGNITION COIL BRACKET G01 SPARK PLUG (NGK BPR5ES) G01 VALVE COVER G01 VALVE COVER GASKET G01 FLANGED BOLT, M6 X 1 X 23 MM LG G01 OIL FILLER CAP G01 OIL FILLER 'O' RING G01 OIL FILTER G01 OIL FILTER 'O' RING G01 BOLT AND WASHER, M6 X 1 X 12 MM LG STUD, M6 X 1 X 135MM LG G01 MUFFLER G1 EXHAUST GASKET G01 NUT, M8 X 1.25MM G1 BOLT AND WASHER, M8 X 1.25 X 18 MM LG G8 BOLT, 5/16-18 X 1" LG G8 LOCK WASHER, 5/16" G8 WASHER, 5/16"... 1 Page K-2

74 ENGINE MOUNTING OIL Part of Frame Ref Emt 2 Page L-1

75 ENGINE MOUNTING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 FRONT ENGINE MOUNT G01 REAR ENGINE MOUNT G4 BOLT, 7/16-14 X 1 1/2" LG G2 LOCK WASHER, 7/16" G3 WASHER, 7/16" G6 BOLT, 3/8-16 X 2 3/4" LG G01 SPACER G02 CROSSMEMBER BRACE G02 MOUNT BRACKET G1 WASHER, 3/8" G5 LOCK NUT, 3/ G7 BOLT, 5/16-18 X 7/8" LG G03 WASHER, 5/16" (STAINLESS STEEL) G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) GO2 WASHER, 2 1/2" OD X 25/64" ID S 9/64" G4 BOLT, 3/8-16 X 4 1/2" LG G1 WASHER, 3/8" G01 PLASTIC WASHER, 2 1/4" OD X 5/8" ID X 1/8" G01 WASHER, 2 1/2" OD X 41/64" ID X 9/64" G01 ISOLATION MOUNT G02 WASHER, 3/8" G5 LOCK NUT, 3/ G03 ENGINE GUARD G4 BOLT, 7/16-14 X 1 1/2" LG G2 LOCK WASHER, 7/16"... 4 Page L-2

76 ENGINE MOUNTING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 WASHER, 7/16" G1 BOLT, 5/16-18 X 1 1/8" LG G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G01 'U' BOLT, 7/16-14 X 3 7/16" X 3 9/16" LG G3 WASHER, 7/16" G1 LOCK NUT, 7/ Page L-3

77 ENGINE MOUNTING Notes: Page L-4

78 FRONT SUSPENSION/STEERING Front of Vehicle *Truck Models Only 26* 24, 25 27* Part of Frame Part of Frame 7 4, LUG ,14 *NOTE: For Vehicles with Front Disc Brakes see page E Includes Items Includes Item Includes Items 5-10, 15 Ref Fss 21-1 *NOTE: Tie Rod Not Shown for Clarity Page M-1

79 FRONT SUSPENSION/STEERING OR Front of Vehicle , , 73 66, 71 69, , , Includes Items 41, 43-45, 48, Includes Items 42-45, 48, Includes Items 50, Includes Items Includes Items Includes Items 80, Includes Items Includes Items , , 98 Ref Fss 21-2 Page M-2

80 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT AXLE FRONT AXLE FRONT AXLE G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) (INCLUDES ITEMS 5-11) G04 SPINDLE ASSEMBLY (PASSENGER SIDE) G1 GREASE SEAL G1 ROLLER BEARING AND RACE ASSEMBLY G01 WHEEL HUB ASSEMBLY WITH RACES, 4 LUG (INCLUDES ITEM 8) G1 LUG BOLT, 1/2-20 X 1 7/32" LG G1 SLOTTED NUT, G8 COTTER PIN, 5/32" X 1 3/4" LG G2 SPINDLE CAP G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) (INCLUDES ITEMS 6-11, 15) G04 SPINDLE ASSEMBLY (DRIVER SIDE) G6 BOLT, 1/2-13 X 6" LG G3 WASHER, 1/2" G01 KING PIN TUBE G01 THRUST WASHER (STAINLESS STEEL) G6 LOCK NUT, 1/ G01 SHOCK ABSORBER G01 SHOCK ABSORBER G01 SHOCK ABSORBER BOOT G1 WIRE TIE G1 SHOCK ABSORBER WASHER G1 RUBBER SHOCK ABSORBER BUSHING... 8 Page M-3

81 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G6 NUT, 3/ G01 VINYL CAP G03 LEAF SPRING (HEAVY DUTY) G03 LEAF SPRING (HEAVY DUTY) (SEE PART NUMBER ON SPRING) G03 SPRING PLATE G1 LOCK NUT, 7/ G11 BOLT, 7/16-14 X 1 3/4" LG G02 RACK AND PINION UNIT (COMPLETE)... 1 (INCLUDES ITEMS 41-43, 45-47, 49-50) G01 RACK AND PINION UNIT (COMPLETE)... 1 (INCLUDES ITEMS 41-42, 44-47, 49-54) G01 STEERING RACK & COVER BEARING * STEERING BOX INSTALLATION TAG G01 RACK EXTENSION G01 RACK EXTENSION * JAM NUT, 1/ G01 RACK BOOT G2 WIRE TIE G8 HOSE CLAMP G01 PINION SEAL G01 RACK BALL JOINT (INCLUDES ITEMS 51 & 52) G1 RUBBER BOOT G2 SLOTTED NUT, 7/ G2 COTTER PIN, 3/32" X 1" LG G3 GREASE FITTING, STRAIGHT G6 BOLT, 7/16-14 X 2 3/4" LG G01 BOLT, 7/16-14 X 3 1/2" LG G02 SPACER G03 SPACER (SHORT)... 1 Page M-4

82 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G7 NUT, 7/ G2 FLAT WASHER, 7/16" G1 LOCK NUT, 7/ G01 STEERING SHAFT G06 STEERING COLUMN KIT (INCLUDES ITEMS 67-69) G03 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 SCREW, #6-20 X 5/16" LG G08 STEERING COLUMN KIT (HORN) (INCLUDES ITEMS 72-74) G04 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 SCREW, #6-20 X 5/16" LG G01 BOLT, 3/8-16 X 1 1/4" LG WITH PATCHLOCK G1 WASHER, 3/8" G01 INTERMEDIATE SHAFT (INCLUDES ITEMS 80, 81) G01 BOLT, M8 X 1 1/4" LG G8 LOCK WASHER, 5/16" G01 RETAINING RING (INTERNAL) G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 WAVE WASHER STEERING WHEEL G01 STEERING WHEEL COVER... 1 Page M-5

83 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY LABEL (E-Z-GO) G01 LABEL (CUSHMAN) G01 CLIPBOARD G2 LOCK NUT, 5/ G01 LABEL (JACOBSEN) G01 TIE ROD ASSEMBLY (INCLUDES ITEMS ) G02 TIE ROD ASSEMBLY (INCLUDES ITEMS ) G02 THREADED ROD (24" LG) G01 TIE ROD END (LEFT HAND THREADS) G01 JAM NUT, M12 X (LEFT HAND THREADS) G02 TIE ROD END (RIGHT HAND THREADS) G02 JAM NUT, M12 X (RIGHT HAND THREADS) G01 THREADED ROD (27" LG) G1 LOCK NUT, 7/ Page M-6

84 FUEL SYSTEM - CALIFORNIA REQUIREMENT Front of Vehicle CALIFORNIA EMISSION REQUIREMENT 2 9 Item 7 - includes items To Carburetor 28 To Crankcase Pulse Fitting 1, 8 Part of Frame 3 Page N-1

85 FUEL SYSTEM - CALIFORNIA REQUIREMENT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FUEL TANK (FOR VEHICLES WITHOUT GAUGE) G01 FUEL TANK CAP G01 SPACER G8 WASHER, 5/16" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) FUEL TANK ASSEMBLY WITH LEVEL SWITCH (INCLUDES ITEMS 8-14) FUEL TANK (FOR VEHICLES WITH FUEL GUAGE) G01 FUEL TANK CAP G01 FUEL LEVEL SENDER ADAPTER G01 SCREW, #6-32 X 1/2" LG G2 FUEL LEVEL SENDER (INCLUDES ITEM 13) * GASKET G01 SCREW, #10 x 3/4" LG G8 BOLT, 5/16-18 X 1" LG G8 WASHER, 5/16" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) FUEL HOSE, CALIFORNIA REQUIREMENT (BULK)... 14" G1 FUEL LINE FILTER G1 CLAMP G01 FUEL PUMP G6 SCREW, 1/4-14 X 3/4" LG G01 LOW PRESSURE FUEL LINE (BULK)... 26" FUEL HOSE, CALIFORNIA REQUIREMENT (BULK)... 16" G4 HOSE CLAMP, 1/4" G1 WIRE TIE G1 VINYL TRIM - BLACK (BULK)... 7" Page N-2

86 FUEL SYSTEM Front of Vehicle Item 7 - includes items To Carburetor To Crankcase Pulse Fitting 1 8 Part of Frame 3 Page N-3

87 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FUEL TANK (FOR VEHICLES WITHOUT GAUGE) G01 FUEL TANK CAP G01 SPACER G8 WASHER, 5/16" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) FUEL TANK ASSEMBLY WITH LEVEL SWITCH (INCLUDES ITEMS 8-14) FUEL TANK (FOR VEHICLES WITH FUEL GAUGE) G01 FUEL TANK CAP G01 FUEL LEVEL SENDER ADAPTER G01 SCREW, #6-32 X 1/2" LG G2 FUEL LEVEL SENDER (INCLUDES ITEM 13) * GASKET G01 SCREW WITH SEAL, #10 X 3/4" LG G8 BOLT, 5/16-18 X 1: LG G8 WASHER, 5/16" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G1 LOW PRESSURE FUEL LINE (BULK)... 4" G01 FUEL LINE FILTER G1 CLAMP G01 FUEL PUMP G6 SCREW, 1/4-14 X 3/4" LG G01 LOW PRESSURE FUEL LINE (BULK)... 26" G1 LOW PRESSURE FUEL LINE (BULK)... 26" G4 HOSE CLAMP, 1/4" G1 WIRE TIE G1 VINYL TRIM - BLACK (BULK)... 7 Page N-4

88 REAR AXLE Includes Items OIL Ref Rax 5 Page O-1

89 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 REAR AXLE (13.32:1) (INCLUDES ITEMS 3-23) G01 FLANGED BOLT, M8 X 1.25 X 100 MM LG G01 FLANGED BOLT, M8 X 1.25 X 110 MM LG * BOLT, M8 X 1.25 X 146 MM LG G01 FLANGED BOLT, M8 X 1.25 X 130 MM LG G01 FLANGE NUT, M8 X 1.25 MM G01 OIL CHECK PLUG G01 GASKET, 8 MM G01 OIL DRAIN PLUG G01 GASKET, 14 MM G01 OIL FILLER PLUG G01 INPUT SHAFT SEAL G01 SHIFTER SHAFT SEAL G01 AXLE SHAFT SEAL G01 AXLE TUBE (DRIVER SIDE) G01 AXLE TUBE (PASSENGER SIDE) G01 AXLE SHAFT (DRIVER SIDE) G01 AXLE SHAFT (PASSENGER SIDE) G01 RETAINING RING G01 BALL BEARING G01 FLANGED BOLT, M10 X 1.5 X 23 MM LG G02 AXLE BRACKET G01 LOCK NUT, M8 X 1.25 MM G01 SPACER, 1/2" Page O-2

90 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 DIFFERENTIAL GUARD KIT (INCLUDES ITEMS 32-33) G02 DIFFERENTIAL GUARD G01 FLANGED BOLT, M8 X 1.25 X 110 MM LG... 2 Page O-3

91 REAR AXLE Notes: Page O-4

92 REAR SUSPENSION , Ref Rsp , 25 Page P-1

93 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 LEAF SPRING G01 ISOMOUNT BASE PLATE G01 ISOMOUNT BUSHING G01 ISOMOUNT CAP G01 U BOLT, 3/ G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 FLANGED BUSHING G1 SHOULDER BOLT, 3/8-16 x 3 1/4" LG G1 LOCK NUT, 3/ G9 BOLT, 3/8-16 X 3 1/2" LG G02 SHACKLE PLATE G01 FLANGED BUSHING G02 SPACER G5 LOCK NUT, 3/ SHACKLE PLATE G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER BUSHING G6 NUT, 3/ G01 VINYL CAP G03 LEAF SPRING... 2 Page P-2

94 SEATING 1 - Includes Items 2, Includes Items Front of Vehicle Ref Sea 23 Page Q-1

95 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 2, 3) G** VINYL SEAT BACK COVER G01 PLASTIC SEAT BACK COVER (BLACK) G** TWO TONE VINYL SEAT BACK G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 6-12) G** VINYL SEAT BOTTOM COVER G01 VINYL TRIM (SEAT BOTTOM) G01 SEAT HINGE G08 SCREW, #12-14 X 1" LG G01 HIP RESTRAINT (PASSENGER SIDE) G01 HIP RESTRAINT (DRIVER SIDE) G01 BOLT, 1/4-20 X 7/8" LG G1 RUBBER PAD G** TWO TONE VINYL SEAT BOTTOM G12 SCREW, 1/4-20 X 1" LG G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G1 WASHER, 1/4" (STAINLESS STEEL) G03 SEAT BACK SUPPORT G2 BOLT, 5/16-18 X 13/16" LG G8 BOLT, 5/16-18 X 1" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G02 SEAT BACK SUPPORT BRACKET G1 BOLT, 3/8-16 X 1 1/4" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 BED BUMPER BRACKET Page Q-2

96 STARTER / GENERATOR Includes Items Includes Items Includes Items Includes Items Includes Items Includes Items Includes Items STARTER/GENERATOR MOUNTING Ref Stg 5 Page R-1

97 STARTER / GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 STARTER / GENERATOR (INCLUDES ITEMS 2-43) G01 ARMATURE (INCLUDES ITEMS 3-5) G01 REAR BALL BEARING G01 FRONT BALL BEARING G01 BEARING HOLDER G01 FIELD COIL G01 INSULATING BRUSH ASSEMBLY ( F ) (INCLUDES ITEMS 10-13) * NUT * LOCK WASHER * WASHER * INSULATOR G01 POLE CORE SETSCREW G01 FRONT COVER G01 REAR COVER G01 TERMINAL ASSEMBLY ( A ) (INCLUDES ITEMS 18-23) * TERMINAL * INSULATOR * INSULATOR * WASHER * LOCK WASHER * NUT G01 BRUSH HOLDER ASSEMBLY (INCLUDES ITEMS 26-28) G01 BRUSH G01 BRUSH SPRING G01 BRUSH CONNECTOR G01 KEY... 1 Page R-2

98 STARTER / GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 PULLEY G01 BRUSH AND PULLEY HARDWARE KIT (INCLUDES ITEMS 33-37) * NUT * LOCK WASHER * SCREW * SCREW * SCREW G01 BRUSH 1 COVER G01 BRUSH 2 COVER G01 HOUSING HARDWARE KIT (INCLUDES ITEMS 41-43) * BOLT * LOCK WASHER * WASHER G4 BOLT, 1/2-13 X 8" LG G3 WASHER, 1/2" G3 LOCK WASHER, 1/2" G1 NUT, 1/ G01 STARTER / GENERATOR ADJUSTER G5 JAM NUT, 3/ G5 NUT, 3/ G1 WASHER, 3/8" G4 PUSH NUT, 5/16" G01 STARTER / GENERATOR BELT... 1 Page R-3

99 STARTER / GENERATOR Notes: Page R-4

100 TRUCK BED, MANUAL LIFT A 7 6 B A 3 B Page S-1

101 TRUCK BED, MANUAL LIFT A B C A B C Page S-2

102 TRUCK BED, MANUAL LIFT Part of Truck Bed Page S-3

103 TRUCK BED, MANUAL LIFT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BED ASSEMBLY (INCLUDES ITEMS 2-11) G01 PLASTIC BED, 36" G01 PIVOT SHAFT G01 SHOULDER BOLT, 1/4-20 X 3/4" LG G01 TAILGATE G01 BOWED ANGLE G2 SCREW, 1/4-20 X 5/8" LG (STAINLESS STEEL) G01 EXTRUSION CHANNEL G02 TAILGATE CABLE G2 SCREW, 1/4-20 X 1 1/4" LG G01 LOAD BED DECAL G01 RIVET G01 ADJUSTABLE RUBBER BUMPER G1 LOCK NUT, 5/ G01 BED LATCH G01 LATCH TORSION SPRING G02 KEEPER PLATE G02 RETAINER BRACKET G01 SCREW, 1/4-20 X 5/8" LG G01 HANDLE GRIP JACOBSEN NAME PLATE G01 CUSHMAN NAME PLATE G2 RATCHET FASTENER G01 CLEVIS PIN G5 WASHER, 1/2" G1 COTTER PIN... 2 Page S-4

104 TRUCK BED, MANUAL LIFT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BUSHING G02 SPRING CHANNEL G01 SCREW, 1/4-20 X 5/8" LG G7 WASHER, 1/4" G02 GAS SPRING G10 CLEVIS PIN, 1/2" X 2 27/32" LG G12 CLEVIS PIN, 1/2" X 2 1/4" LG G1 COTTER PIN, BED TETHER CABLE G02 LIFT BRACKET G01 BED FRAME G2 SCREW, 5/16-18 X 1 1/4" LG G8 WASHER, 5/16" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G6 BOLT, 1/4-20 X 1 3/4" LG G7 WASHER, 1/4" G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G7 SCREW, 7/16-14 X 7/8" LG... 2 Page S-5

105 TRUCK BED, MANUAL LIFT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 LOCK NUT, 7/ Page S-6

106 TRUCK BED, ELECTRIC LIFT A 7 6 B A 3 B Page T-1

107 TRUCK BED, ELECTRIC LIFT Actuator may be rotated 90 on some models Page T-2

108 TRUCK BED, ELECTRIC LIFT Part of Truck Bed Page T-3

109 TRUCK BED, ELECTRIC LIFT Front of Vehicle 31 - Includes Items UP 42 DOWN WHT from Actuator BLK from Battery RED from Battery RED from Actuator Battery Connections 54 Front of Vehicle BLK Lead RED Lead Front of Vehicle To Circuit Breaker and Toggle Switch 32 To Control Harness Rear Frame Member Ref Tbe 3-3 Page T-4

110 TRUCK BED, ELECTRIC LIFT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BED ASSEMBLY (INCLUDES ITEMS 2-11) G01 PLASTIC BED, 36" G01 PIVOT SHAFT G01 SHOULDER BOLT, 1/4-20 X 3/4" LG G01 TAILGATE G01 BOWED ANGLE G2 SCREW, 1/4-20 X 1 1/4" LG (STAINLESS STEEL) G01 EXTRUSION CHANNEL G02 TAILGATE CABLE G2 SCREW, 1/4-20 X 1 1/4" LG G01 LOAD BED DECAL G01 RIVET G01 ADJUSTABLE RUBBER BUMPER G1 LOCK NUT, 5/ JACOBSEN NAME PLATE G01 CUSHMAN NAME PLATE G2 RATCHET FASTENR G01 CLEVIS PIN G5 WASHER, 1/2" G1 COTTER PIN G01 BUSHING G02 OUTRIGGER CHANNEL G01 SCREW, 1/4-20 X 5/8" LG G7 WASHER, 1/4" Page T-5

111 TRUCK BED, ELECTRIC LIFT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 ELECTRIC DUMP KIT (INCLUDES ITEMS G02 ELECTRIC ACTUATOR G01 SPACER G11 CLEVIS PIN, 1/2" X 1 3/4" LG G1 COTTER PIN, 15/32" X 2 13/16" LG G10 CLEVIS PIN 1/2" X 2 7/8" LG G02 LIFT BRACKET G7 SCREW, 7/16-14 X 7/8" LG G1 LOCK NUT, 7/ G02 CIRCUIT BREAKER MOUNTING BRACKET G3 CIRCUIT BREAKER, 30 AMP, 12V G4 SCREW, #10-24 X 1/2" LG G5 LOCK WASHER, # G3 NUT, # G14 14 GA WIRE (RED 5:) G01 TOGGLE SWITCH G01 TOGGLE GUARD G9 RIVET, 1/8" X 11/32" LG (ALUMINUM) G01 WARNING LEBEL G01 WIRE HARNESS (CONTROL) G1 WIRE TIE G01 BED FRAME... 1 Page T-6

112 TRUCK BED, ELECTRIC LIFT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 SCREW, 5/16-18 X 1 1/4" LG G8 WASHER, 1/4" G6 LOCK NUT, 5/ G6 BOLT, 1/4-20 X 1 3/4" LG G7 WASHER, 1/4" G2 LOCK NUT, 1/ Page T-7

113 TRUCK BED, ELECTRIC LIFT Notes: Page T-8

114 TRUCK BED, REFRESHER REFRESHER COOLER (FRAME MOUNTED) 1 - Includes Items Includes Items 6 & Ref Ref 5-2 Page U-1

115 TRUCK BED, REFRESHER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 REFRESHER COOLER (FRAME MOUNTED) (INCLUDES ITEMS 1-22) G01 REFRESHER COOLER INSERT G01 SUPPORT / DECAL ASSEMBLY (INCLUDES ITEMS 21-22) * REFRESHER FRONT SUPPORT G01 REFRESHER CAUTION DECAL G01 REFRESHER REAR SUPPORT G5 BOLT, 5/16-18 x 5/8" LG G8 WASHER, 5/16" G6 BOLT, 5/16-18 x 3/4" LG G4 BOLT, 5/16-18 x 2 1/2" LG G6 LOCK NUT, 5/ G01 HEAT SHIELD... 1 Page U-2

116 WEATHER PROTECTION 3 Front of Vehicle 6 7 8, DETAIL A 8, 9 DETAIL B Front of Vehicle Front of Vehicle DETAIL C (FRONT) , 9 DETAIL D (REAR) Ref Wea 20-1 Page V-1

117 WEATHER PROTECTION 23 Front Top Strut 24 REAR VIEW MIRROR 21 - Includes Items Setscrew SIDED SOFT ENCLOSURE 26 - Includes Items Ref Wea 20-2 Page V-2

118 WEATHER PROTECTION Strut Front of Vehicle Windshield Retainer Rubber Latch Strut Front of Vehicle Ref Wea 20-3 Page V-3

119 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SUN TOP KIT (INCLUDES ITEMS 2-19) G** SUN TOP G05 FRONT STRUT G2 BOLT, 5/16-18 X 2 1/4" LG G8 LOCK WASHER, 5/16" G01 SPACER, 1/2" G2 WASHER, 5/16" G04 REAR STRUT (PASSENGER SIDE) G03 REAR STRUT (DRIVER SIDE) G7 BOLT, 5/16-18 X 1 3/4" LG G03 WASHER, 5/16" (STAINLESS STEEL) G6 LOCK NUT, 5/ G5 SCREW, 1/4-20 X 2" LG (STAINLESS STEEL) G6 SCREW, 1/4-20 X 2 1/4" LG (STAINLESS STEEL) G01 WASHER, 1/4" (STAINLESS STEEL) G01 SPACER G2 LOCK NUT, 1/ G1 END CAP, 1" G2 REAR VIEW MIRROR KIT (REQUIRES SUN TOP) (INCLUDES ITEMS 22-24) G1 REAR VIEW MIRROR G2 SUPPORT BRACKET G1 SCREW, #8-32 X 5/8" LG (STAINLESS STEEL) G** 3-SIDED SOFT ENCLOSURE (REQUIRES SUN TOP) (INCL ITEMS 27-28) * ENCLOSURE * VELCRO... AR 29 Page V-4

120 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 WINDSHIELD KIT (FULL) (INCLUDES ITEMS 32-38) G01 WINDSHIELD (FULL) (LEXAN) (INCLUDES ITEM 33) G01 WARNING DECAL EGWHC12 SASH, 26" LG EGWHS12 BOLT, 1/4-20 X 1 3/4" LG. (STAINLESS STEEL) EGWHG12 WASHER, 1/4" (STAINLESS STEEL) EGWHG13 RUBBER GROMMET EGWHN12 LOCK NUT, 1/4-20 (STAINLESS STEEL) G03 WINDSHIELD KIT (FULL) (INCLUDES ITEMS 45, 34-38) G01 WINDSHIELD (FULL) (INCLUDES ITEM 46) G01 WARNING DECAL G04 WINDSHIELD KIT (SPLIT) (INCLUDES ITEMS 48, 49, 35-38) G01 WINDSHIELD (SPLIT) EGWHC10 SASH, 12" LG G02 WINDSHIELD KIT (SPLIT) (INCLUDES ITEMS 55, 56, 35-38) G01 WINDSHIELD (SPLIT) (LEXAN) (INCLUDES ITEM 56) G01 WARNING DECAL EGWHC10 SASH, 12" LG Page V-5

121 WEATHER PROTECTION Notes: Page V-6

122 WHEELS AND TIRES 1 - Includes Items 2, 23, Includes Items 5, 23, Includes Items 8, 23, Includes Items 18, 19, SILVER / GOLD SPOKE HUBCAP 26, 27 Ref Whl 17 Page W-1

123 WHEELS AND TIRES 10 - Includes Items 13, 14, Includes Items 13, 14, Rotation Ref Whl 19 Page W-2

124 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 TIRE AND WHEEL ASSEMBLY (LINKS 18 X 8.5-8) (INCLUDES ITEMS 2, 23, 24)... A/R G01 TIRE (LINKS 18 X 8.5-8)... A/R G03 WHEEL AND TIRE ASSEMBLY (TURF SAVER 18 X 8.5-8) (INCLUDES ITEMS 5, 23, 24)... A/R G03 TIRE (TURF-SAVER 18 X 8.5-8)... A/R G01 WHEEL AND TIRE ASSEMBLY (USA TRAIL 6-PLY 18.5 X 8.5-8) (INCLUDES ITEMS 11, 23, 24)... A/R G06 TIRE (USA TRAIL 18.5 X 8.5-8)... A/R G03 WHEEL AND TIRE ASSEMBLY, DRIVER SIDE (TRAIL WOLF) (INCLUDES ITEMS 13, 14, 15)... A/R G04 WHEEL AND TIRE ASSEMBLY, PASSENGER SIDE (TRAIL WOLF) (INCLUDES ITEMS 13, 14, 15)... A/R G05 TIRE (TRAIL WOLF 20 X 11-10)... A/R 14 * WHEEL RIM... A/R 15 * VALVE STEM... A/R G06 WHEEL AND TIRE ASSEMBLY, USA TRAIL (INCLUDES ITEMS 18, 19, 20)... A/R G07 CARLISLE TIRE (USA TRAIL 5.70 X 8)... A/R G02 WHEEL RIM (4 LUG)... A/R G01 VALVE STEM... A/R G01 WHEEL RIM (4 LUG)... A/R G2 VALVE STEM... A/R G* GOLD SPOKE HUBCAP (OPTIONAL)... A/R G* SILVER SPOKE HUBCAP (OPTIONAL)... A/R Page W-3

125 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 LUG NUT, 1/ A/R G01 SPINCLE CAP... A/R Page W-4

126 WHEELS AND TIRES Notes: Page W-5

127 SPECIALTY PRODUCTS SPECIALTY PRODUCTS Page A-1

128 SPECIALTY PRODUCTS SPECIAL TOOLS... PART NO. HIGH RESISTANCE SPARK PLUG WIRE SET26733-G02 CLUTCH PULLER (DRIVE)19779-G2 FLYWHEEL PULLER27111-G01 CURRENT INDICATOR16489-G2 DIGITAL MULTI-METER27481-G01 TUBELESS TIERE REPAIR KIT TIRE PLUGGER REFILL PACK(50/BOX) TOUCH UP PAINT... PART NO. PEN 3 OUNCE (89 ML) - HUNTER GREEN28432-G02 PEN 3 OUNCE (89 ML) - CHAMPAGNE BEIGE28432-G01 PEN 3 OUNCE (89 ML) - WHITE28432-G05 PEN 3 OUNCE (89 ML) - INDUSTRIAL YELLOW28432-G03 PEN 3 OUNCE (89 ML) - ORANGE28432-G04 PEN 3 OUNCE (89 ML) - STEEL BLUE PEARL28432-G24 PEN 3 OUNCE (89 ML) - OLIVE GREEN28432-G** PEN 3 OUNCE (89 ML) - CAMOUFLAGE PAINT (THREE PENS)75831-G01 AEROSOL 12 OUNCE (360 ML) - HUNTER GREEN28140-G09 AEROSOL 12 OUNCE (360 ML) - CHAMPAGNE BEIGE28140-G15 AEROSOL 12 OUNCE (360 ML) - INDUSTRIAL YELLOW28140-G14 MAINTENANCE PRODUCTS... PART NO. PLEXUS CLEANER, 13 OUNCE (380 ML) (FOR WINDSHIELDS)28433-G02 BATTERY PROTECTOR, 14 OUNCE (410 ML) SPRAY27619-G02 E-Z-GO ALLSURFACE CLEANER E-Z-GO FIBERGLASS/PLASTIC RESTORER WIND SHIELD AND PLASTIC PROTECTOR Page A-2

129 SPECIALTY PRODUCTS 64 OZ HANDCLEANER OZ HANDCLEANER Page A-3

130 SPECIALTY PRODUCTS Notes: Page A-4

131 OPTIONS/ACCESSORIES OPTIONS AND ACCESSORIES Page B-1

132 OPTIONS / ACCESSORIES ASHTRAY KIT75109-G04See BODY BALL HITCH KIT74492-G02See BODY BUMPER KIT74292-G04See BODY CAB, W/O DOORS75854-G0*See CAB CAB SWITCH PANEL74250-G01See CAB CLEVIS HITCH KIT74492-G06See BODY DEFROSTER/COOLING FAN74248-G01See CAB DIFFERENTIAL GUARD72347-G02See REAR AXLE DOOR SET75856-G0*See CAB DOOR SET (VINYL)75855-G01See CAB ELECTRIC DUMP KIT74164-G04See TRUCKBED GLOVE BOX DOOR75456-G0*See BODY HOUR METER KIT75114-G02See ELECTRICAL SYSTEM INSIDE REAR VIEW MIRROR (CAB)27924-G01See WEATHER PROTECTION REAR VIEW MIRROR KIT19528-G2See WEATHER PROTECTION SOFT ENCLOSURE75367-G0*See WEATHER PROTECTION STROBE LIGHT74245-G01See CAB SUN TOP KIT75040-G0*See WEATHER PROTECTION TURN SIGNAL KIT75107-G02See ELECTRICAL SYSTEM GOLD SPOKE WHEEL COVERS19241-G*See WHEELS AND TIRES SILVER SPOKE WHEEL COVERS19241-G*See WHEELS AND TIRES WINDSHIELD (FULL) (LEXAN-POLYCARBONATE)71966-G01See WEATHER PROTECTION WINDSHIELD (SPLIT) (LEXAN-POLYCARBONATE)71966-G02See WEATHER PROTECTION WINDSHIELD (FULL) (PLEXIGLAS)71966-G03See WEATHER PROTECTION WINDSHIELD (SPLIT) (PLEXIGLAS)71966-G04See WEATHER PROTECTION WINDSHIELD WIPER74244-G01See CAB WORK LIGHTS74247-G01See CAB WORK LIGHT BAR WITH LIGHTS71323-G01See ELECTRICAL SYSTEM WORK LIGHT BAR WITH STROBE71323-G02See ELECTRICAL SYSTEM WORK LIGHT BAR WITH LIGHTS AND STROBE71323-G03See ELECTRICAL SYSTEM Page B-2

133 NOTES Notes: Page B-3

134

135 E-Z-GO Division Of Textron, Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA TO CONTACT US North America: Technical Assistance & Warranty Phone: , FAX: Service Parts Phone: GET-EZGO ( ), FAX: International: Phone: , FAX: Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron, Inc. Technical Communications Department