SERVICE PARTS MANUAL

Transcription

1 INCLUDES ITEMS A Textron Company SERVICE PARTS MANUAL Ref Fcv 21 GASOLINE POWERED UTILITY VEHICLES REVISED DATE: DEC. 2006

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3 SERVICE PARTS MANUAL GASOLINE POWERED UTILITY VEHICLES MPT 1200 COMMANDER 2200 HAULER 1200 REFRESHER 1200 STARTING MODEL YEAR E-Z-GO Division of TEXTRON, Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice. E-Z-GO Division of TEXTRON, Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: FAX: OUTSIDE USA PHONE: , FAX: E-Z-GO DIVISION OF TEXTRON, INC., P.O.BOX 388, AUGUSTA, GEORGIA USA Page i

4 NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty. When servicing engines, all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). Page ii

5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL v ILLUSTRATED PARTS BREAKDOWN vii ACCELERATOR A-1 AIR FILTER B-1 BODY C-1 BRAKES - FRONT DISC D-1 BRAKES E-1 CAB F-1 CARBURETOR AND CHOKE G-1 CLUTCH H-1 DIRECTION SELECTOR J-1 ELECTRICAL K-1 ENGINE AND MUFFLER L-1 ENGINE MOUNTING M-1 FRONT SUSPENSION/STEERING N-1 FUEL SYSTEM P-1 REAR AXLE Q-1 REFRESHER UNIT R-1 REAR SUSPENSION S-1 SEATING T-1 STARTER / GENERATOR U-1 TRUCK BED, PLASTIC W-1 WEATHER PROTECTION Y-1 WHEELS AND TIRES Z-1 SPECIALTY PRODUCTS APPENDIX A-1 Page iii

6 TABLE OF CONTENTS Notes: Page iv

7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN Contains illustrations and parts lists for all systems of the vehicle APPENDIX Contains a listing of specialty products and options/accessories USE OF THE MANUAL To use this manual, consult the TABLE OF CONTENTS (page iii) to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. Page v

8 ,87 67 Front of Vehicle 83,88 81,86 84, , *See Body Section for decal information 79 HOW TO USE THE SERVICE PARTS MANUAL Title Title 62 - Includes Items 63-66, Includes Items Includes Items Includes Items Includes Items 95, Includes Items Includes Items Includes Items Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS and select the most appropriate component description. Turn to the page number indicated and locate the part description in the parts list. Read the full accompanying description for specific information regarding the part that was not shown in the index. From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. 2. IF YOU KNOW THE PART NUMBER Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on. Turn to the page number indicated and locate the part number in the parts list. Refer to the accompanying description for specific information regarding the part. From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department. Page vi

9 ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Page vii

10 ACCELERATOR 1 - Includes Items Ref Acl 6-1 Page A-1

11 ACCELERATOR Accelerator Cable To Governor Ref Acc 21-2 Page A-2

12 ACCELERATOR To Carburetor Timing Belt Cover on Engine To Pedal Box 62 Existing Bolt Accelerator Cable Ref Acl 6-3 Page A-3

13 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G05 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3-45) G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 4-7) G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 5-6) G1 OVAL RIVET, 3/16" X 3/8" LG G01 ACCELERATOR PEDAL PAD * ACCELERATOR PEDAL G1 NYLON BUSHING G01 PEDAL PIVOT PIN G6 PUSH NUT, 9/32" G3 CLEVIS PIN, 5/16" X 1" LG G1 TEFLON WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G4 CLEVIS YOKE (ADJUSTABLE) G4 LOCK NUT, 5/ G01 ACCELERATOR ROD G2 SPRING RETAINER G01 COMPRESSION SPRING G1 ACCELERATOR ROD BUSHING G1 SPRING RETAINER G01 MICRO SWITCH CAM G3 SETSCREW, 1/4-20 X 3/8" LG G1 LOCK NUT, 5/ G03 PEDAL BOX AND COVER G01 SCREW, #8-16 X 1/2" LG G6 SCREW, #8-32 X 3/4" LG Page A-4

14 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 MICRO SWITCH G01 SCREW, #4-20 X 5/8" LG G04 WIRE HARNESS (PEDAL BOX) G1 LOOM FLEX (BULK)... AR G1 WIRE TIE G02 ACCELERATOR CABLE G01 ACCELERATOR CABLE BUSHING G01 COMPRESSION SPRING G02 CUP WASHER G5 LOCK NUT, # G02 ACCELERATOR PEDAL BRACKET G2 BOLT, 5/16-18 X 13/16" LG G01 PEDAL PIVOT COVER G02 ACCELERATOR CABLE MOUNTING BRACKET G01 LOCK NUT, M8 X 1.25 MM G02 THROTTLE CABLE MOUNTING BRACKET G02 LOCK NUT, M8 X 1.25 MM G01 GOVERNOR ARM G01 LOCK NUT, M8 X 1.25 MM G3 CLAMP G01 LOCK NUT, M8 X 1.25 MM Page A-5

15 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 ACCELERATOR CABLE BRACKET G1 WIRE TIE G02 GOVERNOR COVER G1 BONDED WASHER, 1/4" G11 RIVET, 3/16" X 9/16" LG G01 THROTTLE CABLE G1 WIRE TIE... 1 Page A-6

16 AIR FILTER 10 - Includes Items Carburetor See BODY Section 2 Front of Vehicle 3 Ref Air 21-1 Page B-1

17 AIR FILTER Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 INLET ADAPTER G01 GASKET G01 RIVET, 3/16" X 3/8" LG G2 CLAMP G02 HOSE (CONVOLUTED) G1 HOSE CLAMP G11 RIVET, 3/16" X 9/16" LG G1 WASHER, #14 ID G01 AIR CLEANER CANISTER ASSEMBLY (INCLUDES ITEMS 11-14) G01 AIR CLEANER CANISTER G01 AIR CLEANER COVER G01 AIR CLEANER LATCH G01 AIR CLEANER DUST COLLECTOR G01 AIR CLEANER ELEMENT G7 HOSE CLAMP G01 HOSE (AIR FILTER TO CARBURETOR) G6 HOSE CLAMP G01 CARBURETOR GASKET G02 CHOKE / THROTTLE BRACKET G02 CHOKE THROTTLE COVER G01 CARBURETOR ADAPTER G01 PCV HOSE G11 CARBURETOR MOUNTING SPACER G7 WASHER, 1/4" G1 NUT, M6 X G01 CARBURETOR BAFFLE G01 STUD G1 BOLT, M8 X 1.25 X 20 MM Page B-2

18 AIR FILTER Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 AIR FILTER BRACKET (CABLE ACTUATED CARBURETOR) G3 BOLT, M6 X 1MM X 20MM LG G7 LOCK WASHER, 1/4" G7 WASHER, 1/4" G2 BOLT, 1/4-20 X 1 1/4" LG G7 WASHER, 1/4" G4 LOCK NUT, 1/ Page B-3

19 AIR FILTER Page B-4

20 BODY Includes Items Ref Bod Page C-1

21 BODY Ref Bod 21-2 Page C-2

22 BODY ASH TRAY Includes Items HITCHES Bumper Mounting Hole (4) Clevis Hitch Angle Hitch Heavy Duty Hitch Drop Angle Hitch Drop Ball Hitch Drop Clevis Hitch Ref Bod Page C-3

23 BODY Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 UPPER FLOORPAN (AXLE MOUNTED STEERING) G11 RIVET, 3/16" X 9/16" LG G01 LOWER FLOORPAN G11 RIVET, 3/16" X 9/16" LG G01 ACCESS COVER G03 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 9-12) G01 DEFLECTOR (PASSENGER SIDE) G01 DEFLECTOR (DRIVER SIDE) G5 SCREW, #8-18 X 5/8" LG G01 INSTRUMENT PANEL INSERT (FOUR CUP) G01 LABEL (SAFETY) (PICTOGRAPH) G01 SPLASH PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 VINYL TRIM G01 RIVET, 3/16" X 1" LG G** COWL (LX/SE) G01 NAMEPLATE (E-Z-GO) (OVAL) G01 NAMEPLATE (JACOBSEN) (OVAL) G01 NAMEPLATE (CUSHMAN) (OVAL) G01 RIVET, 3/16" X 1" LG G01 RIVET, 3/16" X 1" LG G01 FENDER FLARE (DRIVER SIDE) G02 FENDER FLARE (PASSENGER SIDE)... 1 Page C-4

24 BODY Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 FRONT SHIELD G02 FRONT SHIELD BRACE G01 SCREW, 1/4-20 X 1/2" LG G1 WASHER, 1/4" G01 RIVET, KTR, 1/4" X 1" LG G02 BUMPER G2 WASHER, 5/16" G04 SPACER, 1" G01 SPACER, 1/2" G8 LOCK WASHER, 5/16" G02 BOLT, 5/16-18 X 2 1/2" LG G01 COWL SUPPORT BRACKET G02 SELF TAPPING SCREW, 1/4-20 X 1/2" LG G01 RIVET, 3/16" X 1 1/8" LG G01 GLOVE BOX DOORS (BOTH SIDES) G02 GLOVE BOX DOOR (DRIVER SIDE) G03 GLOVE BOX DOOR (PASSENGER SIDE) LABEL (MPT ) LABEL (1200) G01 LABEL, TILT WARNING PICTOGRAPH G01 LABEL (JACOBSEN HAULER ) (DRIVER SIDE) G02 LABEL (JACOBSEN HAULER ) (PASSENGER SIDE)... 1 Page C-5

25 BODY Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 LABEL (1200) G01 LABEL (REFRESHER) LABEL (CUSHMAN COMMANDER ) (DRIVER SIDE) * SERIAL NUMBER PLATE G03 ROCKER PANEL (DRIVER SIDE) G04 ROCKER PANEL (PASSENGER SIDE) G01 FENDER SPACER (DRIVER SIDE) G02 FENDER SPACER (PASSENGER SIDE) G03 BRACE (DRIVER SIDE) G04 BRACE (PASSENGER SIDE) G2 SCREW, #10-24 X 1 1/4" LG G2 SPACER, 1/4" G5 WASHER, # G10 LOCK NUT, # G1 SCREW, 1/4-20 X 1" LG G2 SPACER, 1/4" G7 WASHER, 1/4" G4 LOCK NUT, 1/ G9 HOLE PLUG, 1/2" G04 FLOORMAT (AXLE MOUNTED STEERING)... 1 Page C-6

26 BODY Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SEAT SUPPORT PANEL (W/DRIVER SIDE LOUVERS) G10 RIVET, 5/32" X 9/16" LG G01 SEAT HINGE PLATE G11 RIVET, 3/16" X 3/4" LG G01 SIDE PANEL (DRIVER SIDE) G02 SIDE PANEL (PASSENGER SIDE) G10 RIVET, 5/32" X 9/16" LG G12 RIVET, 1/4" X 1/2" LG G7 WASHER, 1/4" G03 SPLASH PANEL G2 BOLT, 5/16-18 X 13/16" LG G8 BOLT, 5/16-18 X 1" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G01 FENDER (DRIVER SIDE) G02 FENDER (PASSENGER SIDE) G03 FENDER WITH TAILLIGHT (DRIVER SIDE) G04 FENDER WITH TAILLIGHT (PASSENGER SIDE) G4 LOCK NUT, 1/ G7 WASHER, 1/4" G6 BOLT, 1/4-20 X 7/8" LG G01 REAR PANEL G01 RIVET, 3/16" X 1" LG G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 SEAT FILLER PANEL (DRIVER SIDE) G02 SEAT FILLER PANEL (PASSENGER SIDE)... 1 Page C-7

27 BODY Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G10 RIVET, 5/32" X 9/16" LG G01 LABEL (E-SHIELD ) G02 HITCH RECEIVER G4 BOLT, 7/16-14 X 1 1/2" LG G3 WASHER, 7/16" G1 LOCK NUT, 7/ G8 SCREW, 5/16-18 X 1" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G02 CLEVIS HITCH G7 CLEVIS PIN, 1/2" X 2 1/2" LG G1 COTTER PIN, 2 1/2" LG G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 ANGLE HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 HEAVY DUTY HITCH G1 HITCH BALL, 1 7/8" G6 LOCK WASHER, 3/4" G11 NUT, 3/ G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 DROP ANGLE HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG... 1 Page C-8

28 BODY Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 DROP BALL HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G1 HITCH BALL, 1 7/8" G6 LOCK WASHER, 3/4" G11 NUT, 3/ G02 DROP CLEVIS HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G7 CLEVIS PIN, 1/2" X 2 1/2" LG G1 COTTER PIN, 2 1/2" LG G04 SEAT FRAME G2 SCREW, 3/8-16 X 1/4" LG G04 ASH TRAY KIT (INCLUDES ITEMS ) G01 ASH TRAY G01 GASKET G02 BRACKET G4 SCREW, #10-16 X 1/2" LG BATTERY TRAY G2 BOLT, 5/16-18 X 13/16" LG G8 BOLT, 5/16-18 X 1" LG G2 WASHER, 5/16" G6 LOCK NUT, 5/ Page C-9

29 BODY Page C-10

30 BRAKES - FRONT DISC Part of Frame Accelerator Pedal Includes Items 19, Includes Items Ref Brh 21-1 Page D-1

31 BRAKES - FRONT DISC WHT BLK Includes Items Includes Items BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brh 21-2 Page D-2

32 BRAKES - FRONT DISC Includes Items Includes Items , 106, Includes Items 94-97, Ref Brh 21-3 Page D-3

33 BRAKES - FRONT DISC Front of Vehicle Includes FRONT DISC BRAKE ACTUATOR ASSEMBLY Ref Brh 21-4 Page D-4

34 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-11) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 8-10) * SERVICE BRAKE PAD * PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 15/32" LG G1 WASHER, TEFLON, 3/8" G01 SHOULDER BOLT, 3/8-16 X 4" LG G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20) G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G05 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23-26) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER * BRAKE CABLE (DRIVER SIDE) * BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING, S.S Page D-5

35 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16" X 1" LG G3 COTTER PIN, 3/32" X 3/4" LG G3 CLEVIS PIN, 5/16" X 3/4" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 CATCH BRACKET G8 BOLT, 1/4-20 X 3/4" LG G2 LOCK NUT, 1/ G01 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 54-80) * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57-59) * SERVICE BRAKE PAD * PARK BRAKE PAD... 1 Page D-6

36 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 OVAL RIVET, 3/16" X 15/32" LG G03 BRAKE PEDAL PLATE G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 1" LG G1 RUBBER NUT, # G01 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G10 LOCK NUT, # G8 MICRO SWITCH G1 SCREW, #6-32 X 1 1/4" LG G5 WASHER, # G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G1 WASHER, TEFLON, 3/8" G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G02 SPRING PLATE (PASSENGER SIDE) G01 SPRING PLATE (DRIVER SIDE) G01 FOUR LINK ROD G01 LOCK NUT, M G01 BRAKE LINE G01 SCREW, 1/4-20 X 11/16" LG G01 WIRE RETAINER... 2 Page D-7

37 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SPINDLE, CALIPER AND DISC HUB ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS ) DISC BRAKE SPINDLE (DRIVER SIDE) G1 SLOTTED NUT G01 DRIVE FLANGE STUD G2 ROLLER BEARING G1 BEARING RACE G01 DISC BRAKE HUB G01 FLANGED BEARING G1 WASHER, 3/8" G8 BOLT, 3/8-16 X G01 BEARING G8 COTTER PIN G1 GREASE SEAL G02 CALIPER (DRIVER SIDE) SPINDLE, CALIPER AND DISC HUB ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS , 106, 107) DISC BRAKE SPINDLE (PASSENGER SIDE) G01 KINGPIN TUBE G01 THRUST WASHER G3 WASHER, 1/2" G6 LOCKNUT, 1/ G6 CAPSCREW, 1/2-13 X 6" LG G01 CALIPER (PASSENGER SIDE) G01 FRONT DISC BRAKE BRAKE ACTUATOR ASSEMBLY (INCLUDES ITEMS ) G3 COTTER PIN, 3/32 X 3/4" LG... 1 Page D-8

38 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 NYLON BUSHING G3 CLEVIS PIN, 5/16 X 1" LG G01 UPPER ACTUATOR PIVOT G02 ACETAL BUSHING G01 SHOULDER BOLT G3 WASHER, 1/2" G3 BOLT, 1/2-13 X 6" LG LOCKNUT, 5/ G01 MASTER CYLINDER G01 BRAKE ACTUATOR ASSEMBLY HOUSING G5 LOCKNUT, 3/ G1 WASHER, 3/8" STAINLESS G01 LOWER ACTUATOR PIVOT G4 CLEVIS YOKE BRAKE ACTUATOR ASSEMBLY COVER G01 SCREW, 1/4-20 SWAGEFORM G8 BOLT, 1/4-20 X 1 1/4" LG G2 LOCKNUT, 1/ G3 COTTER PIN, 3/32 X 3/ G1 WASHER, NYLON G1 NYLON BUSHING G01 ACTUATOR LINKAGE G5 WASHER, 3/8" G01 DISC BRAKE PAD AND PIN KIT (SERVICES ONE CORNER) (INCLUDES ITEMS ) * BRAKE PADS * BRAKE PAD RETAINER PINS... 2 Page D-9

39 BRAKES - FRONT DISC Page D-10

40 BRAKES Part of Frame Accelerator Pedal Includes Items 19, Includes Items Ref Brk 6-1 Page E-1

41 BRAKES WHT BLK Includes Items Includes Items BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brk 6-2 Page E-2

42 BRAKES Ref Brk Front of Vehicle Includes Items Includes Items Includes Items Includes Items Includes Items 94, Includes Items 94, Includes Items 101, Includes Items 115, Page E-3

43 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-10) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" * BRAKE PEDAL G02 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 8-10) * SERVICE BRAKE PAD * PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 3/8" LG G01 SHOULDER BOLT, 3/8-16 X 4" LG G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20) G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G05 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23-26) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER * BRAKE CABLE (DRIVER SIDE) * BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING, (STAINLESS STEEL) Page E-4

44 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16" X 1" LG G3 COTTER PIN, 3/32" X 3/4" LG G2 CLEVIS PIN, 5/16" X 3/4" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G2 LOCK NUT, 1/ G02 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 54-80) * BRAKE PEDAL G02 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57-59) * SERVICE BRAKE PAD * PARK BRAKE PAD... 1 Page E-5

45 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 OVAL RIVET, 3/16" x 3/8" LG G03 BRAKE PEDAL PLATE G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 1" LG G1 RUBBER NUT, # G01 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G10 LOCK NUT, # G8 MICRO SWITCH G1 SCREW, #6-32 X 1 1/4" LG G5 WASHER, # G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G01 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 84-92) G02 BRAKE ASSEMBLY (PASSENGER SIDE) (INCL. ITEMS 84-91, 93) G01 BRAKE SHOE KIT (INCLUDES ITEM 85) * BRAKE SHOE G01 BRAKE SPRING KIT (INCLUDES ITEMS 87-91) * UPPER SPRING * LOWER SPRING... 1 Page E-6

46 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 89 * PIN * CUP AND SPRING * ADJUSTER SPRING G01 BRAKE ADJUSTER KIT (DRIVER SIDE) (INCLUDES ITEMS 94, 95) G02 BRAKE ADJUSTER KIT (PASSENGER SIDE) (INCL ITEMS 94, 95) * ADJUSTER * TEFLON WASHER G2 BOLT, 5/16-24 X 1" LG G1 LOCK NUT, 5/ G1 INNER BRAKE DRUM WASHER, 1 5/16" OD X 1" ID X 1/32" G1 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS ) * BRAKE DRUM G1 LUG BOLT, 1/ G1 OUTER BRAKE DRUM WASHER G8 SLOTTED NUT, 3/ G1 COTTER PIN, 1/8" X 1 1/2" LG G01 SPINDLE CAP G03 BRAKE CABLE BRACKET (PASSENGER SIDE) G04 BRAKE CABLE BRACKET (DRIVER SIDE) G04 BRAKE CABLE BRACKET (PASSENGER SIDE) G03 BRAKE CABLE BRACKET (DRIVER SIDE) G2 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS ) * BRAKE DRUM G2 LUG BOLT, 1/2-20 X 1 5/8"... 4 Page E-7

47 BRAKES Page E-8

48 CAB 1 CAB 3,4* *Steel Doors Shown 6 BALL CAGE Ref Cab 6-1 For Cab Accessories, See ACCESSORIES LISTING in Appendix B Page F-1

49 CAB THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** STEEL CAB (WITHOUT DOORS) REPACEMENT PARTS AND ACCESSORIES MAY BE OBTAINED FROM CURTIS CAB, INC G01 VINYL DOOR KIT G** STEEL DOOR KIT G01 BALL CAGE... 1 For Cab replacement parts and accessories, contact Curtis Cab at: Curtis Cab, Inc. 111 Higgins Street, Worcester, Massachusetts, Tel.: Toll free: Page F-2

50 CARBURETOR AND CHOKE , 20, Includes Items Includes Items Ref Cac 2-1 Page G-1

51 CARBURETOR AND CHOKE See AIR CLEANER Section Ref Cac 2-2 Page G-2

52 CARBURETOR AND CHOKE Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 CARBURETOR (FOR VEHICLES ORIGINALLY EQUIPPED WITH 295cc (EH29C & EH292C) ENGINES) (INCLUDES ITEMS 3-17) G02 CARBURETOR (FOR VEHICLES ORIGINALLY EQUIPPED WITH 350cc (EH35C & EH352C) ENGINES) (INCLUDES ITEMS 3-17) G08 MAIN JET (#86) G05 PILOT JET (#46) G01 PLUG G01 GASKET G01 NEEDLE VALVE G01 FLOAT G01 FLOAT PIN G01 FLOAT BOWL GASKET G01 FLOAT CHAMBER G01 BOWL SCREW G01 BOWL GASKET G01 DRAIN SCREW G01 VENT TUBE G01 SCREW G01 NUT G** MAIN JET (#**) (FOR ELEVATIONS OF 3000 FT FT) G** MAIN JET (#**) (FOR ELEVATIONS OF 6000 FT FT) G01 CARBURETOR MOUNT GASKET G01 CARBURETOR INSULATOR (FOR FUJI ENGINE EH29C) G01 CARBURETOR INSULATOR (FOR FUJI ENGINE EH35C) G04 CHOKE CABLE (22 1/4" LG WITH NUTS)... 1 Page G-3

53 CARBURETOR AND CHOKE Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 CHOKE CABLE (60 1/4" LG WITH NUTS) G02 CHOKE CABLE (31 1/2" LG WITH NUTS) G4 LOCK WASHER, 9/16" G4 JAM NUT, 9/ G02 RETAINER G01 CHOKE CABLE ADAPTER G4 JAM NUT, 5/ Page G-4

54 CLUTCH Ref Clt 21-1 Page H-1

55 CLUTCH THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 DRIVE CLUTCH G9 BOLT, 7/16-20 X 6 1/2" LG G2 LOCK WASHER, 7/16" G1 PILOT WASHER G03 DRIVEN CLUTCH ASSEMBLY (INCLUDES ITEMS 8-15) * MOVABLE SHEAVE (INCLUDES ITEMS 9-10) G01 SCREW, #10-24 X 7/8" LG G01 RAMP BUTTON * CAM G1 SPACER G01 COMPRESSION SPRING * SHEAVE AND POST G01 HEAVY DUTY RETAINING RING G8 BOLT, 5/16-18 X 4" LG G8 LOCK WASHER, 5/16" G1 RETAINING WASHER G01 DRIVE BELT (SEVERE DUTY)... 1 Page H-2

56 DIRECTION SELECTOR 1 - Includes Items Top of Seat Support Panel To Shifter Input Shaft Ref Dsl 21-1 Page J-1

57 DIRECTION SELECTOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G06 DIRECTION SELECTOR ASSEMBLY E-COAT (INCLUDES ITEMS 2-33) G02 DIRECTION SELECTOR BRACKET G01 DIRECTION SELECTOR SHAFT G01 DIRECTION SELECTOR CAM G1 LOCK NUT, 3/ G01 NEUTRAL LOCK PIN G01 COMPRESSION SPRING, 3/8" X 5/8" LG G01 NEUTRAL LOCK LATCH G2 LOCK NUT, 1/ G01 EXTENSION SPRING G01 BALL STUD G5 LOCK NUT, # G01 MICRO SWITCH G01 SCREW, #4-40 X 1" LG G1 WASHER, # G1 LOCK WASHER, # G2 NUT, # G03 REVERSE WARNING BUZZER G01 SCREW, #6-32 X 3/8" LG G GA WIRE (RED 7") G03 SHIFTER CABLE G01 CUP WASHER... 4 Page J-2

58 DIRECTION SELECTOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 COMPRESSION SPRING, 19/32" X 1" LG G01 SHIFTER ARM G5 LOCK NUT, # G01 SCREW, 1/4-20 X 7/8" LG G2 LOCK NUT, 1/ G01 LOCK NUT, M8 X 1.25 MM G01 DIRECTION SELECTOR HANDLE G4 SCREW, #10-32 X 1/2" LG (STAINLESS STEEL) G1 WIRE TIE G01 CABLE CLIP... 2 Page J-3

59 DIRECTION SELECTOR Page J-4

60 ELECTRICAL 1 - Includes Item Front of Vehicle See BODY Section See Starter/Generator Section F2 DF A2 GRN F1 A Ref Ele 2-1 Page K-1

61 ELECTRICAL 47 - Includes Items BLACK RED To F2 On Starter/ Generator Ref Ele 2-2 Page K-2

62 ELECTRICAL FUSE BLOCK HORN BUTTON Floorboard HORN HORN Front of Vehicle Seatwrap Support YEL BLK 88 Ref Ele 21-3 Page K-3

63 ELECTRICAL Includes Items Ref Ele 21-4 Page K-4

64 ELECTRICAL TAILLIGHT Rear Fender 112 WHT to BLU/WHT from Harness - Both Sides BLK to BLK from Harness - Both Sides RED to BRN from Harness - Both Sides (without Turn Signals) RED to WHT from Harness - Driver Side (with Turn Signals) RED to YEL from Harness - Passenger Side (with Turn Signals) 119 TURN SIGNAL Ref Ele 6-5 Page K-5

65 ELECTRICAL CONSOLE INSERT PLATE (WITH POWER OUTLET SHOWN) Includes Items , , , , 139 OFF ON 140 E FUEL F KEY SWITCH, INDICATOR LIGHT(S), AND FUEL GAUGE Includes Items HOUR METER HOUR METER 157 BLACK Front of Vehicle YELLOW Ref Ele 6-6 (+) (-) Solenoid Page K-6

66 ELECTRICAL WORK AND STROBE LIGHTS Includes Items , 184 and/or Includes Items Includes Items Includes Items Front of Vehicle Front of Vehicle Front of Vehicle Ref Ele 23-7 Page K-7

67 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 IGNITION PICKUP ASSEMBLY (INCLUDES ITEM 2) G01 BOLT AND WASHER ASSEMBLY, M5 X 0.8 X 10 MM LG G01 IGNITION COIL (EH292C & EH352C ENGINES) (INCL. SPARK PLUG WIRES) 1 7 * FLAT WASHER * LOCK WASHER G01 SCREW G01 6 GA WIRE (BLACK, 6", F1 - A2) G1 TERMINAL COVER G* BATTERY, 12V G1 BOLT, 5/16-18 X 1 1/4" LG G01 LOCK WASHER, 5/16" (SILICON BRONZE) G01 NUT, 5/16-18 (SILICON BRONZE) G01 BATTERY HOLD DOWN G6 BOLT, 5/16-18 X 3/4" LG G8 LOCK WASHER, 5/16" G2 WASHER, 5/16" (STAINLESS STEEL) G03 GROUND CABLE... 1 Page K-8

68 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G19 14 GA WIRE (BLACK, 6") G6 BOLT, 5/16-18 X 3/4" LG G1 LOCK NUT, 5/ G01 FLANGED BOLT, M6 X 1 X 23 MM LG G58 6 GA WIRE (BLACK 26", F2 - SOL) G01 WIRE HARNESS (CONTROL) G1 WIRE TIE... AR G01 COVER G1 WASHER, 1/4" G6 SCREW, 1/4-14 X 3/4" LG G01 ELECTRICAL PLATE ASSEMBLY (INCLUDES ITEMS 48-72) G01 BRACKET G01 VOLTAGE REGULATOR G01 SOLENOID G2 BOLT, 1/4-20 X 1 1/4" LG G8 BOLT, 1/4-20 X 1" LG G2 LOCK NUT, 1/ G01 IGNITOR G5 BOLT, 1/4-20 X 5/8" LG G2 LOCK NUT, 1/ Page K-9

69 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 FASTON TAB, G5 LOCK WASHER, # G4 NUT, # G56 18 GA WIRE (BLACK, 5 3/4") G3 IN-LINE FUSE HOLDER G8 LOCK WASHER, 5/16" G4 JAM NUT, 5/ G33 6 GA WIRE (BLACK, 24", B+ - SOL) G01 FUSE BLOCK (6 POSITION) G2 SCREW, #10-24 X 1 1/4" LG G5 WASHER, # G10 LOCK NUT, # G01 FUSE, 15 AMP... AR G1 PUSH ON MALE TERMINAL G5 LOCK WASHER, # G4 NUT, # G1 HORN G1 HORN SWITCH... 1 Page K-10

70 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 HORN SWITCH CAP AND NUT G01 HORN SWITCH BOOT G1 HORN SWITCH LABEL G01 RIVET, 3/16" X 1" LG (ALUMINUM) G1 HEADLIGHT (INCLUDES ITEM 122) (LX / SE) G6 SCREW, #10-16 X 1" LG G01 JUMPER WIRE (HEADLIGHT) G3 TURN SIGNAL LIGHT (INCLUDES ITEMS ) G3 TURN SIGNAL LIGHT G7 WASHER, 1/4" G1 WIRE ASSEMBLY G7 LOCK WASHER, 1/4" G1 NUT, 1/ G1 PUSH-ON MALE TERMINAL G5 LENS, AMBER G5 SCREW, #6-18 X 5/8" LG G01 TURN SIGNAL JUMPER, RED/BLACK (PASSENGER SIDE) G02 TURN SIGNAL JUMPER, GREEN/BLACK (DRIVER SIDE) G2 TAILLIGHT ASSEMBLY (COMPLETE) G1 TURN SIGNAL (WITH MOUNTING HARDWARE) (INCL. ITEM 116) G1 TURN SIGNAL FLASHER G3 FLEX LOOM, 3/8 X 8" LG G1 WIRE TIE G3 STEERING COLUMN COVER... 1 Page K-11

71 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 IGNITION SWITCH KIT (W/O LIGHTS - STANDARD - WITH HARDWARE) G03 IGNITION SWITCH (WITHOUT LIGHTS - NON STANDARD) G1 IGNITION SWITCH (WITHOUT LIGHTS - INDIVIDUALLY KEYED) G** IGNITION SWITCH (WITH LIGHTS) G6 LOCK WASHER, 3/4" G1 FACE NUT, 3/ G1 IGNITION KEY (SET) G01 WIRE HARNESS (KEY SWITCH) PLATE (IGNITION SWITCH ONLY) G02 DECAL (IGNITION SWITCH ONLY) WITHOUT HEADLIGHTS G01 DECAL (IGNITION SWITCH ONLY) WITH HEADLIGHTS G04 PLATE (FUEL GAUGE AND OIL LIGHT) G01 DECAL (OIL LIGHT AND FUEL GAUGE W/O HEADLIGHTS) G01 DECAL (OIL LIGHT AND FUEL GAUGE WITH HEADLIGHTS) G1 FUEL GAUGE G1 INDICATOR LIGHT G01 HARNESS (OIL LIGHT/FUEL GAUGE) G GA WIRE (RED 6") G02 DRIVE RIVET, 3/16" X 3/8" LG G** CONSOLE INSERT ASSEMBLY (WITH OR W/O POWER OUTLET) (INCLUDES ITEMS ) G** CONSOLE INSERT PLATE... 1 Page K-12

72 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** DECAL (CONSOLE INSERT PLATE) G01 POWER OUTLET (12 VOLT) G10 RIVET, 5/32" X 7/16" LG G02 DRIVE RIVET, 5/32" X 5/16" LG G01 WIRE HARNESS (POWER OUTLET) G02 HOUR METER KIT (INCLUDES ITEMS ) G1 HOUR METER ASSEMBLY G02 HOUR METER BRACKET G4 SCREW, #10-24 X 1/2" LG G10 LOCK NUT, # G01 WIRE HARNESS (HOUR METER) G** WORK LIGHT BAR WITH LIGHTS AND/OR STROBE (INCLUDES ITEMS , 184 AND/OR 192) G03 STRUT (DRIVER SIDE) G04 STRUT (PASSENGER SIDE) G01 WIRE HARNESS (WORK LIGHT) G02 BRACE G02 COVER PLATE G01 SWITCH HARNESS G** CONSOLE INSERT PLATE G03 STROBE LIGHT MOUNT (USED ONLY WITH STROBE LIGHT) G01 HARDWARE KIT (INCLUDES ITEMS ) G7 BOLT, 5/16-18 X 1 3/4" LG G8 WASHER, 5/16" G1 WASHER, 3/8" X 1 1/4" G01 LOCK NUT, 5/ G3 ACORN NUT, 5/ Page K-13

73 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 DRIVE RIVET, 3/16" X 3/8" LG G1 GROMMET G3 SCREW, 1/4-20 X 3/4" LG G4 LOCK NUT, 1/ G2 WORK LIGHT KIT (INCLUDES ITEMS ) G2 WORK LIGHT (RECTANGULAR) G3 LOCK WASHER, 1/2" G1 NUT, 1/ G1 LIGHT SWITCH G1 TAB ADAPTER G1 16 GA WIRE (RED 5 3/8") G3 STROBE LIGHT KIT (INCLUDES ITEMS ) G4 STROBE LIGHT G4 SCREW, #10-24 x 1/2" LG G10 LOCK NUT, # G1 LIGHT SWITCH G1 TAB ADAPTER G1 16 GA WIRE (RED 5 3/8") G10 HOLE PLUG Page K-14

74 ENGINE AND MUFFLER See ELECTRICAL Section See CARBURETOR AND CHOKE Section Part of Rear Engine Mount Includes Items Page L-1

75 ENGINE AND MUFFLER Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 ENGINE (EH352C) (INCLUDES ITEMS 3-20) G01 TIMING BELT G01 TIMING BELT COVER G01 TIMING BELT COVER GROMMET G01 BOLT, M6 X 1 X 12 MM LG G01 IGNITION COIL BRACKET G3 SPARK PLUG (NGK BPR4ES) G01 VALVE COVER G01 VALVE COVER GASKET G01 FLANGED BOLT, M6 X 1 X 23 MM LG G01 OIL FILLER CAP G01 OIL FILLER 'O' RING G01 OIL FILTER G01 OIL FILTER 'O' RING G01 BOLT AND WASHER, M6 X 1 X 12 MM LG G01 STUD, M6 X 1 X 115MM LG G01 MUFFLER G1 EXHAUST GASKET G01 NUT, M8 X 1.25MM G1 BOLT AND WASHER, M8 X 1.25 X 18 MM LG G8 BOLT, 5/16-18 X 1" LG... 1 Page L-2

76 ENGINE AND MUFFLER Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 LOCK WASHER, 5/16" G8 WASHER, 5/16"... 1 Page L-3

77 ENGINE AND MUFFLER Page L-4

78 ENGINE MOUNTING OIL Part of Frame Ref Emt 6 Page M-1

79 ENGINE MOUNTING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 FRONT ENGINE MOUNT G01 REAR ENGINE MOUNT G4 BOLT, 7/16-14 X 1 1/2" LG G2 LOCK WASHER, 7/16" G3 WASHER, 7/16" G6 BOLT, 3/8-16 X 2 3/4" LG G02 MOUNT BRACKET G1 WASHER, 3/8" G5 LOCK NUT, 3/ G4 BOLT, 3/8-16 X 4 1/2" LG G1 WASHER, 1 1/4" X 3/8" G01 PLASTIC WASHER, 2 1/2" x 5/8" G01 WASHER, 2 1/2" X 5/8" G01 ISOLATION MOUNT G02 WASHER, 2 1/2" X 11/32" G5 LOCK NUT, 3/ G01 ENGINE GUARD G4 BOLT, 7/16-14 X 1 1/2" LG G2 LOCK WASHER, 7/16"... 4 Page M-2

80 ENGINE MOUNTING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 WASHER, 7/16" G2 BOLT, 5/16-18 X 1 1/8" LG G6 LOCK NUT, 5/ G01 U BOLT, 7/ G3 WASHER, 7/16" G1 LOCK NUT, 7/ Page M-3

81 ENGINE MOUNTING Page M-4

82 FRONT SUSPENSION/STEERING Front of Vehicle Part of Frame Part of Frame 9 4, LUG ,16 Ref Fss Includes Items Includes Item Includes Items 7-13, 17 *NOTE: Tie Rod Not Shown for Clarity Page N-1

83 41- Includes Items FRONT SUSPENSION/STEERING Page N-2

84 FRONT SUSPENSION/STEERING Front of Vehicle Includes Items Includes Items Includes Items 99, Includes Items Ref Fss 21-2 Page N-3

85 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT AXLE G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) (INCLUDES ITEMS 4-13) G04 SPINDLE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 5-6) G01 BEARING G01 BEARING, DP G1 GREASE SEAL G1 ROLLER BEARING AND RACE ASSEMBLY G1 WHEEL HUB ASSEMBLY WITH RACES, 4 LUG (INCLUDES ITEM 10) G1 LUG BOLT, 1/2-20 X 1 7/32" LG G1 SLOTTED NUT, G8 COTTER PIN, 5/32" X 1 3/4" LG G2 SPINDLE CAP G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) (INCLUDES ITEMS 7-13 & 17) G02 SPINDLE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 5-6) G6 BOLT, 1/2-13 X 6" LG G3 WASHER, 1/2" G01 KING PIN TUBE G01 THRUST WASHER (STAINLESS STEEL) G6 LOCK NUT, 1/ G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER SHOCK ABSORBER BUSHING... 8 Page N-4

86 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G6 NUT, 3/ G01 VINYL CAP G03 LEAF SPRING (HEAVY DUTY) (SEE PART NUMBER ON SPRING) G03 SPRING PLATE G4 BOLT, 7/16-14 X 1 1/2" LG G1 LOCK NUT, 7/ G6 BOLT, 7/16-14 X 1 3/4" LG G02 RACK AND PINION UNIT (COMPLETE) (INCLUDES ITEMS 42-65) G01 STEERING RACK COVER & BEARING * STEERING BOX INSTALLATION TAG * JAM NUT, 1/ G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 PINION G01 RETAINING RING (INTERNAL) G01 SEAL PINION G01 RACK STEERING G01 SCREW, G01 RACK LOADER G01 SPRING COMPRESSION G01 GASKET RACK LOADER G01 COVER RACK LOADER G01 SCREW, 1/ G3 GREASE FITTING, STRAIGHT G01 RACK BALL JOINT (INCLUDES ITEMS 59-61) G1 RUBBER BOOT... 1 Page N-5

87 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 SLOTTED NUT, 7/ G2 COTTER PIN, 3/32" X 1" LG G01 ROD END (INNER) G01 RACK BOOT G2 WIRE TIE G8 WIRE TIE G6 BOLT, 7/16-14 X 2 3/4" LG G01 BOLT, 7/16-14 X 3 1/2" LG G02 SPACER G03 SPACER (SHORT) G7 NUT, 7/ G2 FLAT WASHER, 7/16" G1 LOCK NUT, 7/ G01 STEERING SHAFT G05 STEERING COLUMN KIT (INCLUDES ITEMS 86-88) G03 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 SCREW, #6-20 X 5/16" LG Page N-6

88 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BOLT, 3/8-16 X 1 1/4" LG WITH PATCHLOCK G1 LOCK WASHER, 3/8" G01 INTERMEDIATE SHAFT (INCLUDES ITEMS 99, 100) G01 BOLT, M8 X 1 1/4" LG G8 LOCK WASHER, 5/16" G01 RETAINING RING (INTERNAL) G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 WAVE WASHER STEERING WHEEL G01 STEERING WHEEL COVER G01 LABEL (E-Z-GO) G01 LABEL (CUSHMAN) G2 LOCK NUT, 5/ G01 LABEL (JACOBSEN) G01 TIE ROD ASSEMBLY (INCLUDES ITEMS ) G01 THREADED ROD (24" LG) G01 TIE ROD END (LEFT HAND THREADS)... 1 Page N-7

89 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 JAM NUT, M12 X (LEFT HAND THREADS) G02 TIE ROD END (RIGHT HAND THREADS) G02 JAM NUT, M12 X (RIGHT HAND THREADS) G1 LOCK NUT, 7/ Page N-8

90 FUEL SYSTEM MECHANICAL GAUGE Front of Vehicle To Carburetor To Crankcase Pulse Fitting 1 9 Part of Frame 12 Ref Fsy 2 Page P-1

91 FUEL SYSTEM To Carburetor To Crankcase Pulse Fitting CALIFORNIA EMISSION REQUIREMENT Page P-2

92 FUEL SYSTEM Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 FUEL TANK (FOR VEHICLES WITHOUT GAUGE) G01 FUEL TANK CAP G01 FUEL LEVEL SENDER ADAPTER G01 SCREW, #6-32 X 1/2" LG G2 FUEL LEVEL SENDER (ELEC. FUEL GAUGE) (INCLUDES ITEMS 6, 7) * GASKET G01 SCREW, #10-32 x 3/4" LG G02 FUEL TANK (FOR ELECTRIC FUEL GAUGE) G8 BOLT, 5/16-18 X 1" LG G8 WASHER, 5/16" G01 SPACER BOLT G6 LOCK NUT, 5/16-18 (STAINLESS STEEL) G2 FUEL TANK CAP WITH GAUGE G1 FUEL PICK UP TUBE G01 FUEL FILTER G1 FUEL SYSTEM TUBING, 14" LG, 1/4" ID X 1/2" OD (BULK)... AR G1 CLAMP G01 FUEL PUMP G6 SCREW, 1/4-14 X 3/4" LG G1 FUEL SYSTEM TUBING, 26" LG, 1/4"ID X 1/2" OD (BULK)... AR G4 HOSE CLAMP, 1/4" G01 TUBING, 1/4" I.D. X 1/2" O.D. (BULK)... AR G1 WIRE TIE G1 VINYL TRIM - BLACK, (BULK)... AR G01 LABEL (UNLEADED GASOLINE ONLY)... 1 Page P-3

93 FUEL SYSTEM Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 FUEL FILTER-CARB FUEL SYSTEM TUBING, 26" LG, 1/4"ID X 1/2" OD (BULK)... AR G01 TUBING, 1/4" I.D. X 1/2" O.D. (BULK)... AR FUEL SYSTEM TUBING, 14" LG, 1/4" ID X 1/2" OD (BULK)... AR LABEL, CARB EMISSION (TOP OF TIMING BELT COVER)... 1 Page P-4

94 REAR AXLE Includes Items OIL Ref Rax 6-1 Page Q-1

95 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 REAR AXLE (13.32:1) (INCLUDES ITEMS 3-23) G01 FLANGED BOLT, M8 X 1.25 X 100 MM LG G01 FLANGED BOLT, M8 X 1.25 X 110 MM LG * BOLT, M8 X 1.25 X 146 MM LG G01 FLANGED BOLT, M8 X 1.25 X 130 MM LG G01 FLANGE NUT, M8 X 1.25 MM G01 OIL CHECK PLUG G01 GASKET, 8 MM G01 OIL DRAIN PLUG G01 GASKET, 14 MM G01 OIL FILLER PLUG G01 INPUT SHAFT SEAL G01 SHIFTER SHAFT SEAL G01 AXLE SHAFT SEAL G01 AXLE TUBE (DRIVER SIDE) G01 AXLE TUBE (PASSENGER SIDE) G01 AXLE SHAFT (DRIVER SIDE) G01 AXLE SHAFT (PASSENGER SIDE) G01 RETAINING RING G01 BALL BEARING G01 FLANGED BOLT, M10 X 1.5 X 23 MM LG G02 AXLE BRACKET G01 LOCK NUT, M8 X 1.25 MM G01 SPACER, 1/2" Page Q-2

96 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 DIFFERENTIAL SCUFF GUARD KIT (INCLUDES ITEMS 32-33) G02 DIFFERENTIAL SKID PLATE G01 FLANGED BOLT, M8 X 1.25 X 110 MM LG... 2 Page Q-3

97 REAR AXLE Page Q-4

98 REFRESHER UNIT Front of Vehicle REFRESHER UNIT MOUNTING FRAME AND SEAT BACK SUPPORT WINDSHIELD, MIRROR AND TOP MOUNTING PLATE Ref Rfi 21-1 Page R-1

99 REFRESHER UNIT Canopy Frame 63 Mounting Flap Item 1 Is Refresher Unit Complete Top Mounting Plate Front Strut Located On Underside Of Lids 40 Located On Underside Of Lid ID Plate (Inside) Items not shown Ref Rfi 21-2 Page R-2

100 REFRESHER UNIT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 REFRESHER UNIT (COMPLETE) (INCLUDES ITEMS 3-49) G02 REFRESHER UNIT MOUNTING FRAME (FRONT) G02 ENGINE ACCESS DOOR G01 ACCESS DOOR HINGE G6 SCREW, X 3/4" LG G5 BOLT, 1/4-20 X 1/2" LG G2 LOCK NUT, 1/ G10 RIVET, 5/32" (STAINLESS STEEL) G6 LOCK NUT, 5/ G01 REFRESHER UNIT MOUNTING FRAME (REAR) G8 BOLT, 3/8-16 X 2" LG G8 BOLT, 5/16-18 X 2" LG G8 WASHER, 5/16" G5 LOCK NUT, 5/ G01 SEAT BACK SUPPORT (DRIVER SIDE) G02 SEAT BACK SUPPORT (PASSENGER SIDE) G01 SIDE COVER G8 BOLT, 5/16-18 X 1" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G06 FRONT STRUT G01 SPACER... 2 Page R-3

101 REFRESHER UNIT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 LOCK WASHER, 5/16" (BLACK) G1 WASHER, 3/8" X 1" G02 BOLT, 5/16-18 X 2 1/2" LG G6 BOLT, 1/4-20 X 1 1/2" LG G7 WASHER, 1/4" G2 LOCK NUT, 1/ G02 TOP MOUNTING PLATE G01 DECAL (WARNING) G01 DECAL (WARNING) G01 MIRROR, 6" G02 MIRROR MOUNTING BRACKET G03 WINDSHIELD G6 BOLT, 1/4-20 X 1 3/4" LG G01 RUBBER GROMMET G7 SPACER G7 WASHER, 1/4" G2 LOCK NUT, 1/ G01 BUMPER ITEMS NOT SHOWN G01 SIGN BOARD G01 CONDIMENT TRAY G01 BOTTLE CADDY G01 CASH DRAWER G01 MINI BOTTLE CARRIER G01 HUMIDOR G01 CREDIT CARD MACHINE MOUNT G01 FOOD WARMER... 1 Page R-4

102 REFRESHER UNIT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 61 THE FOLLOWING SERVICE PARTS AND ACCESORIES ARE AVAILABLE FROM 19TH HOLE MARKETING, INC, 400 E. COMSTOCK DRIVE, CHANDLER, AZ 85225, PHONE: (480) EZRAM10064 CANOPY H1092 SELF TAPPING SCREW, 10MM X 1/2" LG EZRAM10060 CANOPY FRAME (REAR) EZRAM10061 CANOPY FRAME (FRONT) H1075 BOLT, 1/4-20 X 2" H1077 BOLT, 1/4-20 X 1 1/4" LG H1079 WASHER, 1/4" H1078 LOCK NUT, 1/ H1083 BOLT, 5/16-18 X 1 1/4" LG H1019 WASHER, 5/16" H1017 LOCK NUT, 5/ ITEMS NOT SHOWN 75 EZRAM10033 COLD STORAGE DOOR, FRONT EZRAM10037 COLD STORAGE DOOR, REAR EZRAM10041 CONSUMABLE ICE DOOR EZRAM10022 CANOPY UPRIGHT EZRAM10069 HOSE MOUNTING BRACKET H4007 COMPRESSION HINGE EZRAM10075 TRASH DOOR HINGE B6001 TRASH BIN H4008 TRASH DOOR LATCH EZRAM10045 TRASH DOOR COMPARTMENT M6003 DOOR SEAL GASKET H2006 LOCK (COLD STORAGE DOOR) EZRAM10069 HOSE MOUNTING BRACKET H5012 SPIGOT VALVE... 2 Page R-5

103 REFRESHER UNIT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 90 H5000 DRAIN HOSE, 36" LG H5007 HOSE ADAPTER, 3/4" X 1/2" H5006 COMBINATION ELBOW H5005 COMBINATION TEE H1070 HOSE CLAMP B10000 TOUCH UP PAINT REPAIR KIT EZRAM DOOR ACCESSORY MODULE (LEFT) EZRAM DOOR ACCESSORY MODULE (RIGHT) H4009 LOCKING LATCH B9001 CUP DISPENSER B9002 CUP DISPENSOR COVER RING B9003 CUP DISPENSOR COVER SPRING B6011 AIRPOT, 3.75 LITER (STAINLESS STEEL) EZRAM AIRPOT RACK ASSEMBLY H600 DOOR HINGE (STAINLESS STEEL) M1002 CUSHIONING ADHESIVE TAPE... 1 Page R-6

104 REAR SUSPENSION Ref Rsp Page S-1

105 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 U BOLT, 3/ G1 WASHER, 3/8" G5 LOCK NUT, 3/ G03 LEAF SPRING G01 FLANGED BUSHING G1 SHOULDER BOLT, 3/8-16 x 3 1/4" LG G1 LOCK NUT, 3/ G01 VINYL CAP G02 SPACER G9 BOLT, 3/8-16 X 3 1/2" LG G02 SHACKLE PLATE G5 LOCK NUT, 3/ G01 SHOCK ABSORBER G1 WASHER (SHOCK ABSORBER) G1 RUBBER BUSHING G6 NUT, 3/ G01 RUBBER BUMPER G01 LOCK WASHER, 10 MM G01 NUT, M10 X Page S-2

106 SEATING 15 - Includes Items 16, Includes Items Front of Vehicle Ref Sea 21-1 Page T-1

107 SEATING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 SEAT BACK SUPPORT G2 BOLT, 5/16-18 X 13/16" LG G8 BOLT, 5/16-18 X 1" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G01 HINGE G02 ACCESS COVER G5 BOLT, 1/4-20 X 1/2" LG G7 NOISE SUPPRESSOR G02 SEAT BACK SUPPORT BRACKET G01 BOLT, 3/8-16 X 1 1/4" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G4 LOCK NUT, 1/ G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 16, 17) G** VINYL SEAT BACK COVER G01 PLASTIC SEAT BACK COVER (BLACK) G01 BED BUMPER BRACKET G12 SCREW, 1/4-20 X 1" LG G7 LOCK WASHER, 1/4" G01 WASHER, 1/4" G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 24-32) G** VINYL SEAT BOTTOM COVER G01 VINYL TRIM (SEAT BOTTOM) G01 SEAT HINGE G08 SCREW, #12-14 X 1" LG G01 HIP RESTRAINT (PASSENGER SIDE)... 1 Page T-2

108 SEATING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 HIP RESTRAINT (DRIVER SIDE) G01 BOLT, 1/4-20 X 7/8" LG G1 BUMPER... 2 Page T-3

109 SEATING Page T-4

110 STARTER / GENERATOR Includes Items Includes Items Includes Items Includes Items Includes Items Includes Items Includes Items STARTER/GENERATOR MOUNTING Ref Stg 6-1 Page U-1

111 STARTER / GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 STARTER / GENERATOR (INCLUDES ITEMS 2-43) G01 ARMATURE (INCLUDES ITEMS 3-5) G01 REAR BALL BEARING G01 FRONT BALL BEARING G01 BEARING HOLDER G01 FIELD COIL G01 INSULATING BRUSH ASSEMBLY ( F ) (INCLUDES ITEMS 10-13) * NUT * LOCK WASHER * WASHER * INSULATOR G01 POLE CORE SETSCREW G01 FRONT COVER G01 REAR COVER G01 TERMINAL ASSEMBLY ( A ) (INCLUDES ITEMS 18-23) * TERMINAL * INSULATOR * INSULATOR * WASHER * LOCK WASHER * NUT G01 BRUSH HOLDER ASSEMBLY (INCLUDES ITEMS 26-28) G01 BRUSH G01 BRUSH SPRING G01 BRUSH CONNECTOR G01 KEY... 1 Page U-2

112 STARTER / GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 PULLEY G01 BRUSH AND PULLEY HARDWARE KIT (INCLUDES ITEMS 33-37) * NUT * LOCK WASHER * SCREW * SCREW * SCREW G01 BRUSH 1 COVER G01 BRUSH 2 COVER G01 HOUSING HARDWARE KIT (INCLUDES ITEMS 41-43) * BOLT * LOCK WASHER * WASHER G4 BOLT, 1/2-13 X 8" LG G3 WASHER, 1/2" G3 LOCK WASHER, 1/2" G1 NUT, 1/ G01 STARTER / GENERATOR ADJUSTER G5 JAM NUT, 3/ G5 NUT, 3/ G1 WASHER, 3/8" G4 PUSH NUT, 5/16" G01 STARTER / GENERATOR BELT... 1 Page U-3

113 STARTER / GENERATOR Page U-4

114 TRUCK BED, PLASTIC A B 7 6 A 3 B Page W-1

115 TRUCK BED, PLASTIC A B C A B C Ref Tbp 21-2 Page W-2

116 TRUCK BED, PLASTIC Actuator may be rotated 90 on some models Ref Tbp 21-3 Page W-3

117 TRUCK BED, PLASTIC Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BED ASSEMBLY, 40" (INCLUDES ITEMS 2-11) G01 PLASTIC BED, 40" G01 PIVOT SHAFT G01 SHOULDER BOLT, 1/4-20 X 3/4" LG G01 TAILGATE G01 BOWED ANGLE G2 SCREW, 1/4-20 X 5/8" LG (STAINLESS STEEL) G01 EXTRUSION CHANNEL G01 TAILGATE CABLE G2 SCREW, 1/4-20 X 5/8" LG (STAINLESS STEEL) G01 ADJUSTABLE RUBBER BUMPER G1 LOCK NUT, 5/ G01 BED LATCH G01 LATCH TORSION SPRING G02 KEEPER PLATE G02 RETAINER BRACKET G01 SCREW, 1/4-20 X 5/8" LG G01 HANDLE GRIP G01 BUSHING G01 CLEVIS PIN G5 WASHER, 1/2" G1 COTTER PIN... 2 Page W-4

118 TRUCK BED, PLASTIC Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BUSHING G02 SPRING CHANNEL G01 SCREW, 1/4-20 X 5/8" LG G7 WASHER, 1/4" G02 GAS SPRING G10 CLEVIS PIN, 1/2" X 2 27/32" LG G11 CLEVIS PIN, 1/2" X 1 3/4" LG G1 COTTER PIN, G02 OUTRIGGER CHANNEL G02 ELECTRIC ACTUATOR, 12 VOLT, 1500 LBS G02 PLASTIC BED HEAT SHIELD (GASOLINE VEHICLE ONLY) G7 WASHER, 1/4" G01 SCREW, 1/4-20 X 5/8" Page W-5

119 TRUCK BED, PLASTIC Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY JACOBSEN PLATE G01 CUSHMAN PLATE G2 RATCHET FASTENER G01 LOAD BED DECAL G01 RIVET... 5 Page W-6

120 WEATHER PROTECTION 3 Front of Vehicle 6 7 8, DETAIL A DETAIL B Front of Vehicle Front of Vehicle DETAIL C (FRONT) , 9 DETAIL D (REAR) Ref Wea 20-1 Page Y-1

121 WEATHER PROTECTION 23 Front Top Strut 24 REAR VIEW MIRROR 21 - Includes Items Setscrew SIDED SOFT ENCLOSURE 26 - Includes Items Ref Wea 20-2 Page Y-2

122 WEATHER PROTECTION Strut Front of Vehicle Windshield Retainer 44 - Includes item Includes item Includes item Rubber Latch Strut Front of Vehicle Ref Wea 20-3 Page Y-3

123 WEATHER PROTECTION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SUN TOP KIT (INCLUDES ITEMS 2-19) G01 SUN TOP G05 FRONT STRUT G2 BOLT, 5/16-18 X 2 1/4" LG G8 LOCK WASHER, 5/16" G01 SPACER, 1/2" G2 WASHER, 5/16" G04 REAR STRUT (PASSENGER SIDE) G03 REAR STRUT (DRIVER SIDE) G7 BOLT, 5/16-18 X 1 3/4" LG G03 WASHER, 5/16" G6 LOCK NUT, 5/ G5 SCREW, 1/4-20 X 2" LG (STAINLESS STEEL) G6 SCREW, 1/4-20 X 2 1/4" LG (STAINLESS STEEL) G01 WASHER, 1/4" (STAINLESS STEEL) G01 SPACER G2 LOCK NUT, 1/ G1 END CAP, 1" G2 REAR VIEW MIRROR KIT (REQUIRES SUN TOP) (INCLUDES ITEMS 22-24) G1 REAR VIEW MIRROR G2 SUPPORT BRACKET G1 SCREW, #8-32 X 5/8" LG (STAINLESS STEEL) G** 3-SIDED SOFT ENCLOSURE (REQUIRES SUN TOP) (INCL ITEMS 27-28) * ENCLOSURE * VELCRO... AR 29 Page Y-4

124 WEATHER PROTECTION Replacement parts for the windshield may be obtained from Eagle Parts, Inc Marvin Griffin Rd. Augusta, GA Telephone (706) * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 WINDSHIELD KIT (FULL) (INCLUDES ITEMS 32-38) G01 WINDSHIELD (FULL) (LEXAN) EGWHC12 SASH, 26" LG EGWHS12 BOLT, 1/4-20 X 1 3/4" LG. (STAINLESS STEEL) EGWHG12 WASHER, 1/4" (STAINLESS STEEL) EGWHG13 RUBBER GROMMET EGWHN12 LOCK NUT, 1/4-20 (STAINLESS STEEL) G01 SAFETY LABEL G03 WINDSHIELD KIT (FULL) (INCLUDES ITEMS 45, 33-37) G01 WINDSHIELD (FULL) G04 WINDSHIELD KIT (SPLIT) (INCLUDES ITEMS 48, 49, 34-37) G01 WINDSHIELD (SPLIT) EGWHC10 SASH, 12" LG G02 WINDSHIELD KIT (SPLIT) (INCLUDES ITEMS 55, 56, 34-37) G01 WINDSHIELD (SPLIT) (LEXAN) EGWHC10 SASH, 12" LG Page Y-5

125 WEATHER PROTECTION Page Y-6

126 WHEELS AND TIRES 1 - Includes Items 2, 19, Includes Items 5, 19, Includes Items 8, 19, Includes Items 14, 15, 16 Tire design may vary by Part Number Ref Whl 20-1 Page Z-1

127 WHEELS AND TIRES GOLD / SILVER SPOKE HUBCAP 22, 23 Ref Whl 20-2 Page Z-2

128 WHEELS AND TIRES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 TIRE AND WHEEL ASSEMBLY (LINKS 18 X 8.5-8) (INCLUDES ITEMS 2, 19, 20) G01 TIRE (LINKS 18 X 8.5-8) G03 WHEEL AND TIRE ASSEMBLY (TURF SAVER 18 X 8.5-8) (INCLUDES ITEMS 5, 19, 20) G03 TIRE (TURF-SAVER 18 X 8.5-8) G01 WHEEL AND TIRE ASSEMBLY) ( USA TRAIL 18 X ) (INCLUDES ITEMS 8, 19, 20 ) G08 CARLISLE TIRE ( 18 X LOAD RANGE C ) G06 WHEEL AND TIRE ASSEMBLY, USA TRAIL (INCLUDES ITEMS 14, 15 16) G07 CARLISLE TIRE (USA TRAIL 5.70 X 8) G02 WHEEL RIM (4 LUG) G01 VALVE STEM G01 WHEEL RIM (4 LUG) G2 VALVE STEM G* GOLD SPOKE HUBCAP (OPTIONAL)... A/R G* SILVER SPOKE HUBCAP (OPTIONAL)... A/R Page Z-3

129 SPECIALTY PRODUCTS SPECIALTY PRODUCTS Appendix A-1

130 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO. HIGH RESISTANCE SPARK PLUG WIRE SET G02 CLUTCH PULLER (DRIVE) G2 FLYWHEEL PULLER G01 CURRENT INDICATOR G2 DIGITAL MULTI-METER G01 SLIDE HAMMER (AXLE/HUB REMOVAL) G1 SLIDE HAMMER (AXLE REMOVAL ONLY) G1 COMPRESSION TESTER G01 FEELER GAUGE G01 TACHOMETER G01 ENGINE OIL PART NO. 4 CYCLE ENGINE OIL, 5 GALLON (19 LITER) G03 4 CYCLE ENGINE OIL, 12 QUART CASE G04 4 CYCLE ENGINE OIL, 1 QUART BOTTLE (950 ML) G06 TOUCH UP PAINT PART NO. PEN 3 OUNCE (89 ML) - HUNTER GREEN G02 PEN 3 OUNCE (89 ML) - CHAMPAGNE BEIGE G01 PEN 3 OUNCE (89 ML) - WHITE G05 PEN 3 OUNCE (89 ML) - INDUSTRIAL YELLOW G03 PEN 3 OUNCE (89 ML) - ORANGE G04 PEN 3 OUNCE (89 ML) - STEEL BLUE PEARL G24 PEN 3 OUNCE (89 ML) - OLIVE GREEN G** PEN 3 OUNCE (89 ML) - CAMOUFLAGE PAINT (THREE PENS) G01 AEROSOL 12 OUNCE (360 ML) - HUNTER GREEN G09 AEROSOL 12 OUNCE (360 ML) - CHAMPAGNE BEIGE G15 AEROSOL 12 OUNCE (360 ML) - WHITE G03 AEROSOL 12 OUNCE (360 ML) - INDUSTRIAL YELLOW G14 AEROSOL 12 OUNCE (360 ML) - ORANGE G13 AEROSOL 12 OUNCE (360 ML) - STEEL BLUE PEARL G** AEROSOL 12 OUNCE (360 ML) - OLIVE GREEN G** Appendix A-2

131 SPECIALTY PRODUCTS MAINTENANCE PRODUCTS PART NO. FORMULA 40 VINYL-COAT - WHITE G01 PLEXUS CLEANER, 7 OUNCE (210 ML) (FOR WINDSHIELDS) G01 PLEXUS CLEANER, 13 OUNCE (380 ML) (FOR WINDSHIELDS) G02 BATTERY PROTECTOR, 14 OUNCE (410 ML) SPRAY G01 CARBURETOR & CHOKE CLEANER, 15 OUNCE (440 ML) SPRAY G01 WHITE LITHIUM GREASE, 14 OUNCE (410 ML) SPRAY G01 PENETRANT/LUBRICANT, 15 OUNCE (440 ML) SPRAY G01 MULTI-PURPOSE CLEANER & DEGREASER, 14 OUNCE (410 ML) SPRAY G01 MULTI-PURPOSE HAND CLEANER, 32 OUNCE (950 ML) LIQUID G01 BATTERY CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER G01 BIO-DEGRADEABLE CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER G01 MULTI-PURPOSE VALUE PACK G01 BATTERY PROTECTOR, 4 OUNCE (120 ML) SPRAY PENETRANT/LUBRICANT, 4 OUNCE (120 ML) SPRAY WHITE LITHIUM GREASE, 4 OUNCE (120 ML) SPRAY CARBURETOR & CHOKE CLEANER, 4 OUNCE (120 ML) SPRAY Appendix A-3

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