SERVICE PARTS MANUAL. RTEV CRUISER 2P/4P RTEV HUNTER 2P/4P Ruff & Tuff Electric Vehicles, Inc.
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1 SERVICE PARTS MANUAL RTEV CRUISER P/P RTEV HUNTER P/P Ruff & Tuff Electric Vehicles, Inc.
2
3 Ruff & Tuff Electric Vehicles Inc, reserves the right to modify any equipment, technical specifications, colors, materials, services offered and rendered, and the like so as to adapt them to local conditions without previous announcement and without giving reasons, or to cancel any of the above items without substituting them with others. It shall be acceptable to stop manufacturing a certain model without previous announcement. In the event of such modifications, please ask your local Ruff & Tuff dealer for information. We shall not be held liable for any printing errors. By Ruff & Tuff Electric Vehicles, Inc. USA. All rights reserved.
4 Front Cowl and Instrument Rear Cowl Assembly Sun Top and Strut (I) Sun Top and Strut (II) Page 7 Page 8 Page 9 Page 0 Sun Top and Strut (III) Charger Instrument Panel Seat System I Page Page Page 3 Page 3
5 Seat System II Seat System III Rear Wheel House Panel Frame (I) Page 5 Page 6 Page 7 Page 8 Frame (II) Steering System Steering Shaft System Front Independent Suspension I Page 9 Page 0 Page Page
6 Front Independent Suspension II Front Independent Suspension III Front Independent Suspension IV Electric System Assembly Page 3 Page Page 5 Page 6 Battery Frame Motor Controller Battery and Converter Page 7 Page 8 Page 9 Page 30 5
7 Brake Panel System I Brake System II Rear Hub and Brake System Accelerator Page 3 Page 3 Page 33 Page 3, 35 Front Tire Rear Shock Assembly Rear Drive Axle Rear Leaf Spring Page 36 Page 37 Page 38, 39 Page 0 6
8 Front Cowl and Instrument Part No. Part Name Qty HEL Front Cowl IN Front RT Badge 3 Instrument Panel HEL Assembly GB68-90 Rivet
9 Rear Cowl Assembly Part No. Part Name Qty GB68-90 Rivet 3 7 HEL Seat Hinge Plate 3 GB85-85 Screw ST. 7 HEL Access Panel 5 HEL Bagwell Liner 6 HEL Ratchet Fastener 0 7 HEL Rear Bumper 8 GB88-85 Screw M GB95-85 Washer (6) HEL Rear Cowl 8
10 Sun Top and Strut (I) HEL Handle Jacket HEL Sun Top 3 HEL Rear Strut GB Lock NUT M8 5 GB Washer GB Bolt M8 5 7 HEG Left Seat Back Support 8 HEG Right Seat Back Support HEL Rear View Mirror Assy. 9 HEL Rear View Mirror 0 HEL Bracket of Mirror GB88-85 Screw M 0 3 GB88-85 Screw M6 0 3 GB Washer 6 GB NUT M6 8 5 Stainless Screw M6 60 GB GB96-85 Stainless Washer HEL-3000 Nylon Bush 8 HEL Rubber Washer 9 HEL Front Strut 0 09B6 Windshield pc. clear HEL Rubber Bushing GB96-85 Stainless Washer 6 3 GB88-85 Stainless Screw M6 5 9
11 Sun Top and Strut (II) HEL Sun Top GB88-85 Stainless Screw M GB96-85 Stainless Washer 6 HEL Rubber Washer 8 5 GB Lock Nut M8 6 6 GB95-85 Washer 8 7 GB Bolt M HEL Right Rear Strut 9 GB Lock Nut M6 0 GB88-86 Screw M HEL Handle 3 HEL Left Rear Strut 3 HEL Intensify Bush 8 GB Bolt M8 0 5 HEL Front Strut 6 HEL Top Frame 0
12 Sun Top and Strut (III) HEL Sun Top GB88-85 Stainless Screw M GB96-85 Stainless Washer 6 6 HEL Rubber Washer 0 5 GB Lock Nut M8 6 6 GB95-85 Washer 8 7 GB Bolt M HEL Right Rear Strut 9 GB Lock Nut M6 6 0 GB88-86 Screw M HEL Handle 3 HEL Left Rear Strut 3 HEL Intensify Bush 0 GB Bolt M8 0 5 HEL Front Strut 6 HEL Top Frame
13 Charger HEL-3730 Charging Cable DC 0 Power Supply Cable 3 8V 8A SMT S Charger HEL Charging Socket 8V OB CB On-Board Charger Bracket
14 Instrument Panel GB85-85 Screw ST3.5 3 HEL Forward / Reverse Switch 3 HEL Buzzer Switch HEL State of Charge Meter 5 HEL Cigarette Lighter 6 HEL Headlight Switch 7 HEL-3700 Instrument Panel Plate 8 HEL Double Speed Switch 9 HEL Cup Holder 0 HEL Storage Box Door HEL Storage Box Lock HEL-5300 Clamping Card 3
15 Seat (I) HEL Seat Backrest Assembly 3 HEL-7000 HEL Vinyl Seat Bottom Cover Tee Nut HEL Buckle 5 HEL-70000(3) Left Arm Rest 8 6 GB Bolt M HEL Foam 8 HEL-7000 Plywood Base 9 HEL Seat Hinge 0 HEL-70000() Right Arm Rest GB95-85 Washer 0 GB Bolt M0 5
16 Seat System (II) HEL Seat Bottom Assy. HEG Rubber k Absorber 6 3 GB Bolt M GB95-85 Washer HEG Backrest Bracket 6 GB95-85 Washer8 8 7 GB Bolt M HEL Seat Back Assy. 9 GB Bolt M GB93-87 Spring Washer0 GB95-85 Washer0 6 HEG Right Backrest Bracket 3 HEG Left Backrest Bracket GB Bolt M0 5 5 GB Bolt M GB95-85 Washer GB93-87 Spring Washer8 8 GB Lock NUT M8 6 9 GB Bolt M0 0 0 GB Lock Nut M0 HEG () Right Rear Bracket HEG (3) Left Rear Bracket 3 HEG Foot Plate HEG Safety Handrail 5 GB Bolt M8 60 5
17 Seat System (III) HEL Seat Back Assembly HEL Seat Bottom 3 HEL Buckle HEL-70000(3) HEL-70000() Armrest / 5 GB95-85 Washer GB93-87 Spring Washer GB Bolt M GB88-85 Screw M8 0 9 GB80-88 Crown Nut M0 0 HEL Safety Belt Plate GB68-86 Nut M8 HEL Seat Back Bracket 3 HEL Backrest Handrail GB Bolt M GB95-85 Washer 6 6 GB93-87 Spring Washer 6 7 GB Bolt M HEL Seat Support 9 GB Bolt M GB95-85 Washer0 8 GB Lock Nut M8 HEL Seat Pan 3 HEL Ashtray GB Lock Nut M0 5 Gb96-85 Washer 0 6 HEL Ventilated lid 6
18 Rear Wheel House Panel GB NUT M6 GB93-87 Spring Washer 6 3 GB95-85 Washer HEL-3000 HEL-3000 Rear Wheel House Panel GB Bolt M6 0 6 HELA Frame / 7
19 Frame (I) No. Part No. Part Name Qty HEL Floor Carpet HELA Front Floor Pan 3 HELA Frame HELA-000 Center Floor Pan 5 GB68-90 Rivet GB88-85 Stainless Screw M GB Stainless Washer GB88-85 Stainless Screw M GB68-86 Lock Nut M5 0 HEL Bushing GB Washer 6 8 GB68-86 Lock Nut M6 3 HEL Side Trim (/) 8
20 Frame (II) No. Part No. Part Name Qty HEL Floor Carpet HELA Front Floor Pan HEL6A Frame HELA-000 Center Floor Pan GB68-90 Rivet 5 6 GB88-85 Stainless Screw M6 30 GB Stainless Washer 5 GB88-85 Stainless Screw M5 30 GB68-86 Lock Nut M5 HEL Bushing GB Washer 6 GB Lock Nut M6 HEL Side Trim 8 8 (/) 9
21 Steering System GB70-85 Screw M5 0 6 HEL Steering Wheel LID 3 HEL-3000 Horn Button HEL Gasket 5 HEL Steering Wheel 6 HEL Linker 7 HEL Brush Socket 8 HEL Steering Column 9 HEL Lower Column Cover 0 HEL Upper Column Cover GB85-85 Screw ST. HELA-300 Steering Wheel Cover 3 GB Bolt M0 0 GB93-87 Spring Washer 0 5 GB95-85 Washer 0 0
22 Steering Shaft System GB Lock Nut M6 GB93-87 Spring Washer 6 3 HEL Bush HEL Main Shaft 5 HEL Retaining Ring 6 HEL Bearing 7 HEL End Yoke 8 GB Bolt M8 5 9 HEL Cross Spider 0 HEL Spline Yoke HEL Boot Seal HEL Tube Yoke 3 HEL Steering universal Joint HEL-3000 Steering Gear Input Shaft 5 HEL-3000 Steering Gear Housing 6 HEL Inner Tie Rod End 7 HEL-3000 Tie Rod 8 HEL Boot Seal 9 HEL-3000 Tie Rod End 0 HEL Steering Rack HEL Steering Gear GB Slot Nut M.5 3 GB9-86 Cotter Pin 8 HEL Right Spindle 5 HEL Left Spindle
23 Front Independent Suspension I GB88-85 Screw M6 0 3 HEL Flasher Base 3 HEL Cowl Bracket HELA Frame 5 GB Nut M 8 6 GB95-85 Washer 6 7 GB Nut M6 8 GB95-85 Washer 9 HELA Strut 0 HELA-9000 Upper Arm Base GB Hex Bolt M6 60 GB Washer 0 3 GB Nut M0 HELA Shock Absorber 5 GB Bolt M6 0 6 HEL Front Shield 7 GB95-85 Washer 6
24 Front Independent Suspension II GB Lock Nut M GB Washer 3 HELA- Upper Arm Base 9000 GB Bolt M8 5 5 GB93-87 Spring Washer 8 6 GB95-85 Washer 8 7 HELA- Steering Gear Clamp HELA- Steering Gear Clamp I HELA- Second Frame HELA- Lower Arm Base 9000 GB Bolt M 80 GB Lock Nut m 6 3 GB Washer 6 HEL-800 Plate 5 GB Bolt m HELA- Frame
25 Front Independent Suspension III HELA- Upper Arm Base 9000 GB Bolt M 65 3 HELA- Rubber Bushing HELA- Bushing GB Washer 6 GB Lock Nut M 7 HELA- Upper Arm HELA- Rubber Bushing HELA- Bushing GB Bolt M 80 GB Washer GB Lock Nut M 3 HELA- Strut 90060
26 Front Independent Suspension IV HELA-9000 Lower Arm Base GB/T Bolt M 65 3 HELA-9000 Rubber Bushing 8 HELA-9000 Bushing 5 GB/T Washer 6 GB/T Lock Nut M 7 HELA Upper Arm 8 GB/T Bolt M GB/T Washer 0 0 GB/T Lock Nut M0 HELA-9000 Lower Arm GB/T Bolt M 80 3 HELA-9000 Bushing HELA Rubber Bushing 5 GB/T Washer 6 GB/T Lock Nut M 7 HELA Strut 5
27 Electric System Assembly HEL Left Headlight Assy. HEL Right Headlight Assy. 3 HEL Flasher HEL Horn 5 HEL Double Speed Switch 6 HEL Instrument Panel 7 HEL Ignition Switch 8 HEL-3000 Turn Switch 9 HEL Accelerator Box Assy. 0 HEL Micro Switch HEL Controller Assy. HEL Battery 3 HEL Converter HEL Safety Device 5 HEL Motor 6 HEL Left Tail Light Assy. 7 HEL Reverse Buzzer 8 HEL Right Tail Light Assy. 6
28 Battery Frame HEL Seat Frame GB95-85 Washer 6 3 GB93-87 Spring Washer 6 GB Bolt M GB95-85 Washer GB93-87 Spring Washer GB Nut M8 8 GB Bolt M GB Nut M6 6 0 HEL-8006 Limited Plate HEL-8000 Battery Frame GB95-85 Washer 0 3 GB93-87 Spring Washer 0 GB Bolt M0 35 7
29 Motor HEL Motor (kw) HEL-3700 Armature HEL Field Core 3 HEL-3700 Field Coil Kit GB Coppery Bolt M8 0 5 GB95-85 Coppery Washer 8 6 HEL Motor Housing 7 HEL End Cover 8 GB Bolt M GB95-85 Washer 8 0 GB93-87 Spring Washer 8 HEL Radiator Cover HEL-3700 Bearing 3 HEL-3700 Brush Holder GB Coppery Bolt M 5 GB95-85 Coppery Washer 8
30 Controller Part No. Part Name Qty HEG Controller Assy. HEL Diode HEL Resistor HEL Main Solenoid HEL /0 Solenoid / GB88-85 Screw M8 5 GB Washer 8 GB-86 Nut M5 6 GB93-87 Spring Washer 5 6 GB95-85 Washer 5 6 GB Bolt M6 0 GB93-87 Spring Washer 6 GB95-85 Washer 6 HEL Solenoid Bracket HEG Controller (650AMP) HEL Heat Sink 9
31 Battery and Converter GB68-86 Lock Nut M0 HEL Battery Retainer 3 HEL Battery 6 HEL Hold Bolt 5 HEL-8000 Battery Frame 6 GB Bolt M6 6 7 GB93-87 Spring Washer 6 8 HEL Controller Cover 9 GB88-85 Screw M8 6 0 GB93-87 Spring Washer 8 6 GB95-85 Washer 8 HEG Controller Assy. 3 HEL Mount Bracket A 3 GB-86 Nut M8 5 GB Bolt M8 5 6 GB93-87 Spring Washer 6 7 GB-86 Nut M6 8 HEL Mount Bracket B 9 HEL Safety Device 0 HEG Converter GB88-85 Bolt M6 5 30
32 Brake Panel System I HEL Pivot Pin HEL Torsion Spring 3 HEL-3500 Park Pedal HEL-3500 Brake Pedal 5 GB95-85 Washer 8 6 GB9-86 Cotter Pin 6 7 HEL Brake Pad Park Pad 9 GB68-90 Rivet GB68-86 Lock Nut M0 HEL Flange Bushing HEL Torsion Spring 3 HEL Bolt 3
33 Brake System II HEL Brake Pedal Assy. GB88-86 Pivot Pin GB95-85 Washer 8 GB9-86 Cotter Pin HEL Strut Assy. 6 HEL Block and Tackle Assy. 7 HEL Brake Cable 8 GB Nut M0 9 HEL Washer 0 HEL Compression Spring HEL Compensator Stop Tube HEL Yoke 3 HEL Linkage Rod HEL Nut 5 HEL Block and Tackle Bracket 6 HEL Block and Tackle 3
34 Rear Hub and Brake System GB9-86 Cotter Pin 5 30 HEL Slotted Nut 3 HEL Lug Nut M.5 8 HEL Lug Bolt 8 5 HEL Brake Drum Brake Assy. 6 HEL Cap and Spring 7 HEL Adjusting Screw Spring 8 HEL Brake Shoe Kit 9 HEL Adjuster 0 HEL Return Spring GB Bolt M8 0 HEL Bottom Plate 3 HEL Hold-down Pin HEL Brake Cable 5 GB68-86 Lock Nut M
35 Accelerator HEL-0000 Copper Bushing HEL Rubber Tube 3 GB8-89 Screw M6 HEL Kick-off Cam 5 GB9-86 Cotter Pin.5 6 GB95-85 Washer HEL Kick-off Cam Pivot 8 HEL-0000 Nylon Bushing 9 HEL Kick off link 0 HEL-000 Hold-down Pin HEL-0000 Accelerator Panel Assy. HEL-0003 Panel Pad 3 GB0-86 Rivet 5 6 GB88-86 Pivot Pin 8 5 GB95-85 Washer 8 6 HEL Clevis Yoke (Adjustable) 7 GB-86 Nut M8 8 HEL Spring Retainer 9 GB089-9 Compression Spring 0 HEL-000 Accelerator Rod 3
36 Accelerator HEL Accelerator Rod Bushing GB85-85 Screw ST HEL- Accelerator Pedal 000 Bracket HEL Accelerator Box HEL- Micro Switch GB85-85 Screw ST3.5 0 HEL Inductive Throttle Sensor 8 GB95-85 Washer 6 9 GB Nut M HEL- Inductive Plunger GB73-85 Screw M 8 HEL- Accelerator box cover GB89-85 Screw M3 8 35
37 Front Tire HEL Tire HEL-3003 Lug Nut 6 3 HEL-3000 Tire Valve HEL Wheel Rim 5 HEL Rim Center Cap 6 HEL Spindle cap 7 GB9-86 Cotter Pin HEL Slot Nut 9 GB97-9 Bearing HEL-3000 Front wheel hub assy. HEL Dust seal 36
38 Rear Shock Assembly Rear Shock Assembly GB68-86 Lock Nut M0 HEL-9000 Washer 8 3 HEL-9000 Shock Absorber washer 8 HEL Shock absorber 37
39 Rear Drive Axle HEL Rear Drive Axle HEL Half-shaft Bearing HEL Left Half-shaft 3 HEL Left Tube GB Bolt M HEL Cap HEL HEL Final Drive Bearing Axle Housing 8 GB93-87 Spring Washer GB Bolt M GB Bolt M HEL Primary Shaft 3 HEL HEL Motor Second Shaft GB Bolt M HEL Right Tube 6 HEL Bracket 38
40 Rear Drive Axle No Part No GB Part Name NUT M0 Right Haft-shaft Oil Pan Diff Bearing Diff Housing Haft-shaft Gear Pinion Pinion Shaft Gear NUT M0 Qty HEL HEL HEL HEL HEL HEL HEL HEL GB GB Bolt M HEL- Left Bearing Cap HEL- Right Bearing Cap GB93-87 Spring Washer 0 3 GB Bolt M0 50 HEL- Differential Assy
41 Rear Leaf Spring No. Part No. Part Name Qty HEL Bolt I HEL Shocker washer 6 3 GB95-85 Washer 0 5 GB Lock Nut M0 3 5 HEL-9000A Spring clamp 6 GB Nut M0 7 HEL-90005A Center bolt 8 HELA-900 Main spring 9 GB Nut M8 0 HEG U-bolt HELA-9003 Third spring HELA-900 Second spring 3 HEL Bolt II HEL Connector plate 5 HEL Spring bushing 6 Rear Leaf Spring 0
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