SERVICE PARTS LIST for

Transcription

1 T-295PL Manual SERVICE PARTS LIST for MODEL GR-60 (N.A.O.) Rooftop Air Conditioning Unit T-295PL REV. 06/ Mobile Climate Control

2 TABLE OF CONTENTS PARAGRAPH NUMBER Page INTRODUCTION... i MODEL CHART... ii ORDERING INSTRUCTIONS... ii GENERAL NOTES... ii UNIT LOCATION SECTION... 2 EVAPORATOR AND CONDENSER TOP COVER CONDENSER COIL EVAPORATOR COIL BASE ASSEMBLY EVAPORATOR MOTORS CONDENSER MOTORS MOTOR HARNESSES CONTROL PANEL ASSEMBLY CONTROL HARNESSES Temperature Sensor Solenoid/Air Heating Harness Service Port Harness Compressor Clutch/Unloader Harness Compressor Main Harness... 5 COMPRESSOR INSTALLATION COMPONENTS... 8 PART NUMBER INDEX... Index- i

3 INTRODUCTION This parts list identifies service replacement parts for Mobile Climate Control Rooftoop Bus Air Conditioning and Heating systems found in the Model Chart. This parts list also contains parts required to modify the standard O5G compressor to these applications. MODEL CHART Model Number Part Number Motor Refrigerant Controller GR-60 CM Permanent Magnet R-34a Micromax GR-60 CM Brushless (Rotron) R-34a Micromax ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number, Part no., description of part as shown on list and quantity required. Replacement parts can be obtained by going to the following website: GENERAL NOTES To find replacement parts, determine major group in which replacement part is located, consult table of contents for the appropriate page for the illustrated breakdown of the replacement part. The following letter designations are used to classify parts throughout this list. A/R As Required N/A NSA NSS P SST SV Part Not Available -No replacement Non-Stock Assembly - order components listed under the assembly. Not Sold Separately - order next higher assembly or kit. Painted Stainless Steel Series unless otherwise specified. Suffix SV added to part number designates service replacement part. 202 Mobile Climate Control i T-295PL Rev. 06/202

4 UNIT LOCATION SECTION Evaporator and Condenser Top Cover (See Section 2) Condenser Coil (See Section 3) Evaporator Coil (See Section 4) Base (See Section 5) Mobile Climate Control T-295PL Rev. 06/202

5 2 EVAPORATOR AND CONDENSER TOP COVER , ref NSA Evaporator/Condenser Cover Assembly --- Includes: 2 CM Handle, Pocket Pull Gasket, Rubber Type L 4 CM Grille, Condenser Fan 6 5 CM Label, Open Cover 2 6 CM Label, No Step 4 7 CM Label, Side, Apex (2 Pieces) 8 AC Spring, Gas, 40 Pound Force Insulation, Thermal And Noise Seal, Rear, Evaporator Seal, Evaporator Cover 2 2 CM Angle, Support, Cover 3 CM Hinge Assembly, Cover 4 CM Latch Assembly, Cover Cover, Condenser/Evaporator GR-60, 0 Meter Radius 6 CM Support, Handle, Pocket Pull 4 7 CM204-9 Inner Cover Assembly Mobile Climate Control 2 T-295PL Rev. 06/202

6 2 EVAPORATOR AND CONDENSER TOP COVER (Continued) 8 CM288-9 Tube,Security,GasSpring 2 9 AC Stud, Ball Type, Large 4 20 AC Clip, Safety, Large Nut, Hex, 5/ Washer, Split Lock, 5/6 Inch Washer, Plain, 5/6 Inch Mobile Climate Control 3 T-295PL Rev. 06/202

7 3 CONDENSER COIL 2 7, NSA Condenser Coil Assembly - Includes: (Ref.) 2 N/A Tank Assembly, Receiver (CM ) Coil Assembly, Condenser, Bent (Curb Side) Coil Assembly, Condenser, Bent (Road Side) 5 CM Plate, Protective, Coil (Road Side) 6 CM Plate, Protective, Coil (Curb Side) 7 CM Seal,ProtectivePlate,PVC,AdhesiveBacked 2 8 N/A Valve Assembly, Pre-Charge, With Mounting Plate & -7/6-2 ORS Fitting (CM ) 9 CM Valve Assembly, Service, 90 Degree, /2 Inch ODF Connections Clamp, Tube, Stauff, 3/4Inch OD - Includes: Plate, Cover, Tube Clamp Plate, Weld Nut, Tube Clamp Screw, Cap Hex Head, /4-20 x 2.00 Inches Long Washer, Split Lock, /4 Inch Washer, Plain, /4 Inch Plug, Fusible, Safety 7 CM Bracket, Mounting, Receiver Tank, (Curb Side) 8 CM Bracket, Mounting, Receiver Tank, (Road Side) 9 CM283-7 Sight Glass, With Moisture Indicator Sight Glass, With (3) Red Balls 202 Mobile Climate Control 4 T-295PL Rev. 06/202

8 4 EVAPORATOR COIL ,9, ,4,5 6 2 or Mobile Climate Control 5 T-295PL Rev. 06/202

9 4 EVAPORATOR COIL - Continued NSA Evaporator Coil Assembly - Includes: (Ref.) CM Coil, Evaporator Without Heat (Curb Side Only) 2 CM Coil, Evaporator With Heat (Curb Side Only) Coil Assembly, Evaporator With Heat (Curb Side) Coil Assembly, Evaporator Without Heat (Curb Side) CM Coil, Evaporator Without Heat (Road Side Only) 3 CM Coil, Evaporator With Heat (Road Side Only) Coil Assembly, Evaporator With Heat (Road Side) Coil Assembly, Evaporator Without Heat (Road Side) Plate, Protective, Coil, Without Heat CM Plate, Protective, Coil, With Heat Insulation, Coil, 0.50 Thick x 3.75 x 72.5 Inches Valve, 2-Wau, Service, 5/* ODS Connections Valve, Thermal Expansion, Less Flange, 7.5Tons, R-34a 8 AC0-422 Valve, Solenoid, Liquid Line, Less Coil, 5/8 ODS Connections Repair Kit, Solenoid Valve Coil, Solenoid Valve, 24VDC Transducer, Pressure, /4 Inch SAE Female Flare 2 2 CM Tube Assembly, Equalizer, /4 OD Clamp, Tube, Stauff, 3/4Inch OD - Includes: Plate, Cover, Tube Clamp Plate, Weld Nut, Tube Clamp Screw, Cap Hex Head, /4-20 x 2.00 Inches Long Washer, Split Lock, /4 Inch Washer, Plain, /4 Inch O-Ring,.7 ID x.39 Thick 20 CM Nut, Hex, ORS Adapter, High Pressure, With Cap Adapter, Low Pressure, With Cap 202 Mobile Climate Control 6 T-295PL Rev. 06/202

10 5 BASE ASSEMBLY , ,6,7, , Mobile Climate Control 7 T-295PL Rev. 06/202

11 5 BASE ASSEMBLY - Continued NSA Base Assembly - Includes: (Ref.) 2 CM Insert, Drain, Condenser, Plastic 8 3 CM Latch, Compression (Right) Bracket, Latch Adjustment (Right) 5 CM Latch, Compression (Left) Latch, Latch Adjustment (Left) 7 CM Bracket, Motor/Fan Mounting 6 8 CM Hinge Assembly, Base 9 CM Strap, Latch 4 0 CM Drier, Filter, 7/8 Flare Connections Drier, Filter, 5/8 Flare Connections CM Label, Caution 6 2 CM Cover, Access, Connections (Road Side) 3 CM Cover, Access, Connections (Curb Side) 4 CM Damper Assembly, Fresh Air - Includes: 5 CM Actuator, Pneumatic (Used On Earlier Units Prior To 999) Actuator, Electric - Includes: SK Connector, Male, 2 Cavity, Black Terminal, Female Seal, Cable 2 9 CM Harness Assembly, Motor, Rotron, Complete (See Section 8) CM205-2 Harness Assembly, Motor, Leeson, Right (See Section 8) 20 CM Harness Assembly, Motor, Leeson, Left (See Section 8) 2 CM RO Filter, Fresh Air 22 CM Base Assembly 23 CM Latch, Draw, Adjustable 6 24 CM Support, Strap, Latch 4 25 CM Gasket Gasket 202 Mobile Climate Control 8 T-295PL Rev. 06/202

12 6 EVAPORATOR MOTORS PERMANENT MAGNET MOTOR,2 7 3,4,5,6 8 BRUSHLESS MOTOR 9, Blower/Motor Assembly, Evaporator, 24 VDC, PM - Includes: 2 NSS Motor, Double Shaft SV Connector Kit, 2 Pin - Includes: 4 NSS Connector, 2 Pin, Black Terminal, Male (4-6 AWG) Seal, Cable 2 7 CM Gasket, Foam, Blower/Motor 8 CM Gasket, Foam, Lower Motor Blower/Motor Assembly, Evaporator, 24 VDC, Rotron - Includes: 0 NSS Motor, Double Shaft Connector, Male, 4 Pin, Black 7 CM Gasket, Foam, Blower/Motor 8 CM Gasket, Foam, Lower Motor 202 Mobile Climate Control 9 T-295PL Rev. 06/202

13 7 CONDENSER MOTORS PERMANENT MAGNET MOTOR BRUSHLESS MOTOR ,0,, Support, Motor (Permanent Magnet Motor Only) 6 2 CM Latch, Draw, Adjustable Fan/Motor Assembly, Permanent Magnet - Includes: 6 4 CM Motor, Fan, Permanent Magnet, 24 VDC -Includes: 5 CM Brush Set, 2 pieces 2 6 NSS Shroud, Fan 7 NSS Blade, Fan 8 CM Clip SV Connector Kit, 2 Pin - Includes: (Loose) 0 NSS Connector, 2 Pin, Black Terminal, Male (4-6 AWG) Seal, Cable 2 3 CM Pin, Motor Shaft Support, Motor (Brushless Motor Only) 6 2 CM Latch, Draw, Adjustable Fan/Motor Assembly, Brushless - Includes: 6 6 NSS Motor, Fan, Brushless, 24 VDC Connector, Female, 3 Cavity, Black 8 NSS Shroud, Fan 9 NSS Blade, Fan 202 Mobile Climate Control 0 T-295PL Rev. 06/202

14 8 MOTOR HARNESSES 3,4 BRUSHLESS MOTOR HARNESS Thru9 0,,2 PERMANENT MAGNET HARNESS - RIGHT 3,4 0,,2 7 0,,2 0,,2 0,,2 2Thru9 PERMANENT MAGNET HARNESS - LEFT 0,,2 8 3,4 0,,2 0,,2 202 Mobile Climate Control T-295PL Rev. 06/202

15 8 MOTOR HARNESSES - Continued CM Harness Assembly, Motor, Rotron - Includes: SV Sensor Kit, Temperature, Ambient - Includes: 3 NSS Sensor, Temperature, Ambient Connector, Butt, Range: #6-22 AWG U-3803 Tube, Heat Shrink, /4 x 2-/8 Inches Long U Tube, Heat Shrink, /2 x 2-3/4 Inches Long Screw, Thread Cutting, Hex Head Slotted, #8-32 x 3/4 Inch Long, SST 8 66U Screw, Machine, Hex Head Slotted, #0-24 x 3/4 Inch Long, SST Instructions, Technical Write-Up SK Connector, Male, 2 Cavity, Black Terminal, Female Seal, Cable Connector, Female, 2 Cavity Terminal, Female Connector, Male, 4 Cavity, Black Terminal, Male (8-20 AWG) 48 7 CM205-2 Harness Assembly, Motor, Permanent Magnet, Right - Includes: SV Sensor Kit, Temperature, Ambient - Includes: 3 NSS Sensor, Temperature, Ambient Connector, Butt, Range: #6-22 AWG U-3803 Tube, Heat Shrink, /4 x 2-/8 Inches Long U Tube, Heat Shrink, /2 x 2-3/4 Inches Long Screw, Thread Cutting, Hex Head Slotted, #8-32 x 3/4 Inch Long, SST 8 66U Screw, Machine, Hex Head Slotted, #0-24 x 3/4 Inch Long, SST Instructions, Technical Write-Up SK Connector, Male, 2 Cavity, Black Terminal, Female Seal, Cable Connector, Female, 2 Cavity Terminal, Female 2 8 CM Harness Assembly, Motor, Permanent Magnet, Left - Includes: SK Connector, Male, 2 Cavity, Black Terminal, Female Seal, Cable Connector, Female, 2 Cavity Terminal, Female Mobile Climate Control 2 T-295PL Rev. 06/202

16 9 CONTROL PANEL ASSEMBLY ,9, 3 8,0, Module, Logic Controller 24VDC 2 CM Seal, Relay Boards Base Plate, Relay Boards Module, Micromate Panel Harness Assembly, Kill Switch - Includes: 6 CM Terminal, Ring, 3/ Connector, Female, Way, Black Connector, Male, Way, Black Terminal, Female (4-6 AWG) Terminal, Male (4-6 AWG) Seal, Cable 2 2 CM Switch, Toggle, On/Off Cable Assembly, Ribbon, With 26 Pin Connector Board Assembly, Relay, Permament Magnet Motors - Includes: Relay, SPDT, 24 VDC Board Assembly, Relay, Brushless Motors - Includes: Relay, SPDT, 24 VDC Mobile Climate Control 3 T-295PL Rev. 06/202

17 0 CONTROL HARNESSES 0. Temperature Sensor ,7,8,9 0,, Harness, Temperature Sensor And Transducer - Includes: 2 CM Connector, 24 Position Pin, Female Thermistor, Return Air Sensor Thermistor, Freeze Temperature Sensor SV Connector Kit, 2 Pin - Includes: 7 NSS Connector, 2 Pin, Black Terminal, Male (4-6 AWG) Seal, Cable SV Connector Package, Female - Includes: 2 NSS Connector, Female, Black, 3 Pin Terminal, Female (6-8 AWG) Solenoid/Air Heating Harness 2,3, ,6,7,8 CM Harness, Solenoid/Air Heating - Includes: SK Connector, Male, 2 Cavity, Black Terminal, Female Seal, Cable SV Connector Kit, 2 Pin - Includes: 6 NSS Connector, 2 Pin, Black Terminal, Male (4-6 AWG) Seal, Cable Connector, Female, 5 Cavity Terminal, Female Mobile Climate Control 4 T-295PL Rev. 06/202

18 0.3 Service Port Harness 2,3 4,5 6 2,3 7 CM Harness, Diagnostic-Logic Board - Includes: Connector, 4 Position Terminal Connector, 5 Position Terminal, Contact Harness, Diagnostic-Logic Board - Includes: Connector, 4 Position Terminal Connector, 6 Position 0.4 Compressor Clutch/Unloader Harness 2,3,4 CM Harness, Compressor - Includes: Connector, 6 Position, Female, Black Terminal, Male (4-6 AWG) Seal, Cable Mobile Climate Control 5 T-295PL Rev. 06/202

19 0.5 Compressor Main Harness 2,3 2,4,7 3,4 5,6,7,8 2,4,8 7,,2 9,0 7,,2 5,6,7,8 5,6 2,3,4 2,3,4 2,4, Harness, Compressor, 36 Feet Long - Includes: Harness, Compressor, 43 Feet Long - Includes: Harness, Compressor, 46 Feet Long - Includes: Harness, Compressor, 5 Feet Long - Includes: Connector, 4 Position, Female, Black Terminal, Female Connector, 6 Position, Female, Black SV Connector Kit, 2 Pin - Includes: 3 6 NSS Connector, 2 Pin, Black Terminal, Male (4-6 AWG) Seal, Cable 2 9 CM Connector, 5 Position, Red Terminal, Female Connector, Male, Way, Black Terminal, Male (4-6 AWG) Seal, Cable Connector, Female, Way, Black Terminal, Female Connector, 4 Position Terminal, Female SK Connector, Male, 2 Position, Black 2 8 AC20-95 Connector, Female, 6 Position, Black 202 Mobile Climate Control 6 T-295PL Rev. 06/202

20 COMPRESSOR ,6, ,4, Mobile Climate Control 7 T-295PL Rev. 06/202

21 COMPRESSOR - Continued Compressor Assembly, 05G Service (Remanufactured, 4 CFM, R-34a) Compressor Assembly, 05G Service (New, Twin Port, 4 CFM, R-34a) 2 68PD2-0-5 Valve Assembly, Suction, Service - Includes: 3 68PD-293 Valve Assembly, Suction, With Tube & Fitting - Includes: Valve, Suction, Service, -/8 ODF 5 68PD-082 Tube, Suction, Straight, -/8 OD x.065w x 2 Inches Long, Steel Fitting, ORS,.25 ODF x -/ O-Ring,.7 ID x 0.39 Thick Gasket, Suction Service Valve (Valve To Compressor) Bolt,HexHead,/2-3x2.50InchESLong Elbow, /4 NPT x M3, Low Pressure Side Coupling, Service Port, M3, R-34a - Includes: Cap, Service Port Clutch Assembly, 24 VDC (Less Lock Nut) - Includes: Coil, Clutch, 24 VDC Rotor and Armature Assembly (2-5V Grooves at 8.70 Inch OD) - Includes: Bearing Ring, Retainer 8 NSS Armature Assembly Nut, Lock, Clutch, Special 20 68G Washer, Special, 7/6 ID 2 68G Key, Crankshaft, Special 22 AUAR24 Washer, Lock, 3/8 Spring Screw, Hex Head Cap, 3/8-24 x.25. SAE Grade 8, Zinc Plated Switch, Pressure, Low, (LPS) R-22 & R-34a Snubber Assembly, 90 Degree, /4 MPT x /4 FPT 26 06DA Valve Assembly, Schrader, /4 Male Flare Switch, Pressure, High, (HPS) R-34a 28 68PD-02-2 Valve Assembly, Discharge, Service - Includes: Valve, Discharge, Service, 7/8 ODF - Includes: Cap, Service Valve Stem, With "O" Ring, Plastic Gasket, Discharge Service Valve (Valve to Compressor) O-Ring, Discharge Adapter Fitting,.92 ID x.39 Thick Elbow, /8 NPT x M5, High Pressure Side Bolt, Hex Head, 5/6-8 x 2.00 Inches Long Coupling, Service Port, M5, R-34a - Includes: Cap, Service Port 37 68PD-202 Bracket, Clutch Wire Support Elbow, Adapter, /4 FPT x 7/6 UNC 39 - Connector, Female, 6 Cavity, Black (See Section 0.4) Screw, Hex Head Cap, 3/8-6 x.00 Long 4 AU02AB242 Washer, Plain, 3/8 SAE Washer, Lock, 3/8, External Tooth 202 Mobile Climate Control 8 T-295PL Rev. 06/202

22 2 INSTALLATION COMPONENTS , ,25 26, Mobile Climate Control 9 T-295PL Rev. 06/202

23 2 INSTALLATION COMPONENTS - Continued Module, Drivers Display (Micromate Control Panel) 2 Nova Bus Part Cable, Power 2 3 CM Hose,Drain,3/4Inch A/R 4 CM Tee, Plastic, 3/4 Inch 4 5 CM Clamp, Nylon, 3/4 Inch A/R Clamp, Hose, #2 A/R 7 CM Tube Assembly, Drain 6 8 CM Seal, Air Return "A" 2 9 CM Seal, Air Return "B" 2 CM Filter, Air, GR60/NOVA (Long /2 x 0.3 x Inches) 0 CM Filter, Air, GR60/NOVA (Short /2 x 0.3 x 6.4 Inches) Filter, Air, GR60/NOVA (One Piece /2 x.93 x 82.6 Inches) Nova Bus Part Hose Assembly, Unit Discharge 2 Nova Bus Part Hose Assembly, Compressor Discharge 3 Nova Bus Part Hose Assembly, Unit Suction 4 Nova Bus Part Hose Assembly, Compressor Suction 5 CM Clamp, Insulated, 2 Inch (Suction) A/R 6 CM Clamp, Insulated, -3/4 Inch (Discharge) A/R 7 CM Valve, Solenoid, Coolant, 3/4 Inch FPT - Includes: Coil, Solenoid, 24 VDC Valve Assembly, Check NS O-Ring, ID x 0.39 Thick 4 NS O-Ring,.7 ID x 0.39 Thick 4 NS Nova Bus Part Harness Assembly, Unit Compressor NS Nova Bus Part Harness Assembly, Unit Multiplex Socket, Spanner Nut, Large, With Greas Fitting - Motors With Brushes A/R NS Crimper, J2, J3, J4 A/R NS Extractor, J2, J3, J4 A/R Crimper, Weatherpack A/R NS Extractor, Weatherpack A/R NS Board, Micro Tester A/R 22 CM Diagnostic Kit, Microprocessor ServiceTool - Includes: A/R Module, Drivers Display (Micromate Control Panel) 23 CM Harness, Display Module, 70 Inches Long - Includes: Connector, 6 Position Terminal Connector, 5 Position, Deutsch Terminal, Deutsch Mobile Climate Control 20 T-295PL Rev. 06/202

24 INDEX PART # PAGE # PART # PAGE # 0 06DA , SV , 4, , SK... 8, 2, 4, SV... 9, 0, 4, , 0, 3, 4, 5, , 0, 4, , 2, 3, 4, 5, SV , , Mobile Climate Control Index- T-295PL Rev. 06/202

25 INDEX PART # PAGE # PART # PAGE # , 4, , 5, 6, , , , , , , , , Mobile Climate Control Index-2 T-295PL Rev. 06/202

26 INDEX PART # PAGE # PART # PAGE # C 6 66U U U G G PD PD PD PD PD A AC AC AC AC AC AU02AB AUAR CM CM CM CM CM CM CM CM CM CM CM CM CM , 0 CM CM CM CM CM RO... 8 CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM Mobile Climate Control Index-3 T-295PL Rev. 06/202

27 INDEX PART # PAGE # PART # PAGE # CM CM CM CM CM CM CM CM , 2 CM , 2 CM , 2 CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM Mobile Climate Control Index-4 T-295PL Rev. 06/202

28 Every driver deserves the best possible vehicle climate with MCC products MCC provides exceptional performance in mobile climate comfort. Member of MCC Group S Certified ISO 900 and ISO 400. Specifications subject to change without notice. MCC is a registered trademark. 389 Farmtrail Road York PA 7406 USA Tel: Fax: Mobile Climate Control T-295PL Rev. 06/202