QUANTUM SERIES JUICE DISPENSER
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1 QUANTUM SERIES JUICE DISPENSER l IPL Manual Release Date: April 25, 2001 Publication Number: IPL Revision Date: April 28, 2014 Revision: C Visit the Cornelius web site at for all your Literature needs.
2 The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual. This Product is warranted only as provided in Cornelius Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of non-authorized parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition. Contact Information: To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact: Trademarks and Copyrights: This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. Printed in U.S.A.
3 GENERAL ASSEMBLY Figure 1. General Assembly , Cornelius Inc Publication Number: IPL
4 Table 1. General Assembly Part Nut 1/ Washer 10 Split Lock Screw X1/2 TH SS 115V 60 HZ Screw N0. 10 X 5/8 HHWF230 50HZ Bushing Snap 3000 & 4000 Series Brkt and Tube Drain 3000 & 4000 Series Bushing Snap Plug Button Cover Electrical Box 1000 & 2000 Series Cover Electrical Box 3000 Series Cover Electrical Box 4000 Series Panel Splash 1000 and 2000 Series Panel Splash 3000 Series Panel Splash 4000 Series Nozzle Mixer O-Ring Assembly O-Ring ID Mixer Static Nozzle Mixing Door Assem 1000 Series(see Fig. 8) Door Assem 2000 Series (see Fig. 8) Door Assem 3000 Series (see Fig. 8) Door Assem 4000 Series (see Fig. 8) Cover Assem 1000 Series (see Fig. 10) Cover Assem 2000 Series (see Fig. 10) Cover Assem 3000 Series (see Fig. 10) Cover Assem 4000 Series (see Fig. 10) Client 1000, 2000 & 3000 Series Fitting T-Barb 3/8 1000, 2000 & 3000 Series Tube 1000, 2000 & 3000 Series Nylon Washer 15 Refrigeration Assembly (see Fig. 2) 16 Cabinet Assembly (see Fig. 3) Platform Assembly 1000 Series (see Fig. 4) Platform Assembly 115 V 60 HZ, 2000 & 4000 Series (see Fig. 4) Platform Assembly 230V 50 HZ, 2000 & 4000 Series (see Fig. 4) Platform Assembly 115V 60HZ, 3000 Series (see Fig. 4) Drip Tray, 1000 Series Drip Tray, 2000 Series Drip Tray, 3000 Series Drip Tray, 4000 Series Cup Rest, 1000 Series Cup Rest, 2000 Series Cup Rest, 3000 Series Cup Rest, 4000 Series Shelf, 1000 Series Shelf, 2000 Series Shelf, 3000 Series Shelf, 4000 Series Strap 22 Electrical Box Assembly (see Fig. 12) Bracket, Water Coil 1000 & 2000 Series Bracket, Water Coil 3000 Series Bracket, Water Coil 4000 Series Arm Assembly Bracket Assembly Drip Tray 1000 Series (not shown) Plate Door Support 1000 Series Plate Door Support 2000, 3000 & 4000 Series Panel RH Side Plate Hinge Upper Coil, Water Assembly Hinge Bolt Shoulder Client Bushing Upper Hinge Panel Top 1000 & 2000 Series Panel Top 3000 Series Panel Top 4000 Series Panel, Back 1000 & 2000 Series Panel, Back 3000 Series Panel, Back 4000 Series Bracket, Cabinet 1000 & 2000 Series Bracket, Cabinet 3000 Series Brackets, Cabinet 4000 Series Screw, TF 8-32 TRPH Screw, /4 THM S Cover, Bottom Hinge Cover, Top Hinge Screw, 8-32 X 3/8 FHM 40 Part Table 1. General Assembly Bracket, Flavor Strip 2000 Series Holder, Flavor Label 3000 Series Holder, Flavor Label 4000 Series Washer, Plane Flat Nut, Not Used Publication Number: IPL , Cornelius Inc.
5 REFRIGERATION AND FRAME ASSEMBLY Figure 2. Refrigeration and Frame Assembly , Cornelius Inc Publication Number: IPL
6 Table 2. Refrigeration and Frame Assembly Part Kit Compressor, 120V 60 HZ Kit Compressor, 230V 50 HZ Clip, Spring Washer, Flat ID Grommet, Compressor Motor Assembly & Condenser 115V 5 60 HZ (seefig. 9) Motor Assembly & Condenser 230V 50/60 HZ (see Fig. 9) Grommet Baffle Condenser (1000 & Panel, Baffle Condenser ( Panel, Baffle Condenser ( Screw, /8 HHS Dryer Solenoid Valve 120V 60 HZ Solenoid Valve 230V 50/60HZ Table 2. Refrigeration and Frame Assembly Part 11 Box, Electrical Assembly (see Fig. 11) Frame (1000 & 2000 Frame (3000 frame scratch that Frame ( Screw, TF8-32 TRPH Insert, Threaded 3/ Fitting, Straight 3/8MF X 3/8MPT Valve, Water Solenoid 24V Not, Jam 7/ Fitting,, Bulkhead Spacer Screw, Machine 8-32 BDPH Strain Relief Cord, Service 115V 60HZ Cord, Service 220V 50HZ Publication Number: IPL , Cornelius Inc.
7 UPPER CABINET ASSEMBLY Figure 3. Upper Cabinet Assembly , Cornelius Inc Publication Number: IPL
8 Table 3. Upper Cabinet Assembly Part Stud, Latch Bushing Gasket Liner (1000 & 2000 Gasket Liner (3000 Gasket Liner (4000 Wrap, Front (1000 & 2000 Wrap, Front (3000 Wrap, Front (4000 Panel, Bottom Front (1000 Panel, Bottom Front (2000 Panel, Bottom Front (3000 Panel, Bottomed Front (4000 Liner, Inner Assembly (1000 Liner, Inner Assembly (2000 Liner, Inner Assembly (3000 Liner, Dinner Assembly (4000 Ham Door (1000 Series: not shown) Ham Door (2000 Series: not shown) Ham Door (3000 Series: not shown) Ham Door (4000 Series: not shown) Screw, 8-32 X 1/2 THMS Screw, MA 8-32 TRPH Spacer, Lower Screw Machine 8-32 BDPH X Bushing, Hinge Bracket, Connector Platform ( Bracket, Connector Platform (2000 & Bracket, Connector Platform ( Screw, 8X3/ Magnet Door Seal 16 Table 3. Upper Cabinet Assembly Part Magnet Door Seal (1000 & 2000 Magnet Door Seal (3000 Publication Number: IPL , Cornelius Inc.
9 PLATFORM ASSEMBLY Figure 4. Platform Assembly , Cornelius Inc Publication Number: IPL
10 Table 4. Platform Assembly Part Platform Assem. (1000 Platform Assem. (2000 & Platform Assem. ( Screw, Mach TRPH Washer, Holddown Client Adapter Bottle Assem. (see Fig. 5) Support Bottle, Right Support Bottle, Left Adapter, Caddy Support (1000 Adapter, Caddy Support (2000 & 4000 Adapter, Caddy Support (3000 Panel, Splash Platform (1000 Panel, Splash Valve (2000 & 4000 Cover, Platform (2000 & 4000 Panel, Splash Valve (3000 Cover, Platform ( Pump & Motor Assembly (see Fig. 7) Manifold Assembly, Water ( Manifold Assembly, Water (2000 & 4000 Manifold Assembly, Water ( Bushing Block Valve Assembly Latch Guide, Latch Washer, Latch Rivet, Latch Platform (1000 Platform (2000 & 4000 Platform ( Screw, 8-18 X 7/ that O-Ring ID Clamp Hose Clamp Tube Assembly, Suction (1000 Tube Assembly, Suction (2000 & 4000 & Tube Assembly, Suction (3000 Line Discharge Assembly (1000 & 3000 Tube Assembly Discharge (2000 & 4000 Bracket, Bottle Adapter (1000 Bracket, Support Bottle Adapter (2000 & 4000 Bracket, Caddy Support ( Tube, Assembly Discharge (2000 & Table 4. Platform Assembly Part Line, Suction Assembly (3000 Tube Assembly, Suction (2000 & 4000 Tube Assembly, Center Suction ( Screw 8 X 3/ Screw 8-32 X 1/2 THMS Publication Number: IPL , Cornelius Inc.
11 VALVE BLOCK ASSEMBLY Table 5. Valve Block Assemby Part Block Valve Assembly Holder Poppet Seal Nut Ring, Retaining Armature tab Gasket, Rubber Valve Block Spring Armature Guide O-Ring ID Seat, Armature Spring, Syrup Valve Body, Mixing Valve Body, Water Plate, Coil Retainer Diaphragm Valve Figure 5. Valve Block Assembly Spring, Actuator Poppet Support, Diaphragm Plate, Front Valve Block Spring Coil Assembly 24V DC Flow Control Bonnet Assembly 22 Table 5. Valve Block Assemby Part Sleeve & Piston Assembly,Water Sleeve Ceramic, Syrup Screw 8-18 X 7/ Frame, Solenoid Port Valve, Water O-Ring ID O-Ring ID Bracket, Support Valve , Cornelius Inc Publication Number: IPL
12 BOTTLE ADAPTER ASSEMBLY Table 6. Bottle Adapter Assembly Part Adapter Bottle Assembly Adapter, Caddy Top Adapter Caddy Run & Flush O-Ring ID O-Ring ID O-Ring ID Screw 8-18 X 3/ Pin, Sensor Sold out O-Ring ID Switch, Snap Portion Control Pin Actuator Screw 2-56 X 7/ Plate, Support Bottle Figure 6. Bottle Adapter Assembly PUMP AND MOTOR ASSEMBLY Table 7. Pump and Motor Assembly Part Pump & Motor Assembly Figure 7. Pump and Motor Assembly Motor Pump Rotor Assembly Block Assembly Mounting, Pump & Motor Thumb Screw, Pump Screw 8-32 X 3/4 FHMS Tubing, Neoprene ID (sold by the foot) Body, Pump Assembly Bushing Kit, Pump Tube Replacement Publication Number: IPL , Cornelius Inc.
13 REAR DOOR ASSEMBLY Figure 8. Rear Door Assembly 1 Table 8. Rear Door Assembly Part Switch, Safety Door Assembly, Back (1000 & 2000 Door Assembly, Back (3000 Door Assembly, Back (4000 Panel, Rear Door (1000 & 2000 Panel, Rear Door(3000 Panel, Rear Door ( Rivet Dia Switch, Rocker Gasket, Door Magnetic (1000 & 2000 Gasket, Door Magnetic (3000 Gasket, Door Magnetic (4000 Frame, Door Gasket (1000 & 2000 Frame, Door Gasket (3000 Frame, Door Gasket (4000 CONDENSER MOTOR ASSEMBLY Table 9. Condenser Motor Assembly Part Nut, Tinnerman Panel, Splash Washer Motor Assembly Fan 9W 120V60HZ Motor Assembly Fan 9W 230V 50/60 HZ Motor, Fan 9W 120V 60HZ Motor,Fan 9W 230V 50/60 HZ Blade, Fan Screw 8-36 X 3/ Condenser Coil Figure 9. Condenser Motor Assembly , Cornelius Inc Publication Number: IPL
14 DOOR COVER ASSEMBLY Table 10. Door Cover Assembly Part Cover Assembly Merchandiser Pushbutton (2000 Cover Assembly Merchandiser Portion Control (2000 Cover Assembly Merchandiser Portion Control, Illuminated (2000 Cover Assembly Merchandiser Pushbutton (3000 Cover Assembly Merchandiser Pushbutton, Illuminated (3000 Cover Assembly Merchandiser Portion Control, Illuminated (3000 Cover Assembly Merchandiser Pushbutton (3000 Cover Assembly Merchandiser Portion Control (4000 Cover Assembly Merchandiser Pushbutton, Illuminated (4000 Cover Assembly Merchandiser Portion Control, Illuminated (4000 Figure 10. Door Cover Assembly Cover, Merchandiser (2000 Cover, Merchandiser Illuminated (2000 Cover, Merchandiser (3000 Cover, Merchandiser Illuminated (3000 Cover, Merchandiser (4000 Cover, Merchandiser Illuminated ( Washer, Flat ID Screw 4 X 5/ Table 10. Door Cover Assembly Part Board, Pushbutton Portion Control Board Overlay Assembly Pushbutton Overlay Assembly Portion Control Bezel Pushbutton Bezel Portion Control Lock & Keys Jumper Assembly, Strain Relief (not shown) Clip Publication Number: IPL , Cornelius Inc.
15 ELECTRICAL BOX(DC)ASSEMBLY Table 11. Electrical Box (DC) Assembly Part Screw 10 X 3/ Bushing, Snap Screw TF 8-32 TRPH Rivet, Pop Fuse, 6.25 Amp Fuse holder Box Electric (1000 & 2000 Box Electric (3000 Box Electric (4000 Figure 11.Electrical Box (DC) Assembly Table 11. Electrical Box (DC) Assembly Part Regulator Voltage Assembly ( Regulator Voltage Assembly (2000 & 4000 Regulator Voltage Assembly ( Thermostat Concentrate Thermostat Water Evaporator Block, Terminal Switch Screw 10 X 3/8 HHWF Screw 8-32 X1/ , Cornelius Inc Publication Number: IPL
16 ELECTRICAL BOX (AC) ASSEMBLY Table 12. Electrical Box (AC) Assembly Part Box Electric (1000 & 2000 Box Electric (3000 Box Electric ( Screw 10 X 3/ Block Terminal Relay, Start 115V 60 HZ Relay, Start 220V 50 HZ Bushing Screw 10 X 3/ Transformer 115V 60 HZ (not shown) Transformer 240V 50 HZ (not shown) Ballast (not shown) Figure 12. Electrical Box (AC) Assembly Publication Number: IPL , Cornelius Inc.
17 VOLTAGE REGULATOR ASSEMBLY 1 Table 13. Voltage Regulator Assembly Part Regulator Voltage Assembly (1000 Regulator Voltage Assembly (2000 & 4000 Regulator Voltage Assembly (3000 Bracket, Voltage Regulator Bracket Voltage Regulator ( Support, P C Board Board, Voltage Regulator Kit, Mounting Insulator, Voltage Regulator Figure 13. Voltage Regulator Assembly TANK ASSEMBLY Figure 14.. Tank Assembly Part Table 14. Tank Assembly Tank Assembly Retainer Tank, Ball Check Gasket Adapter O-Ring ID Spring, Adapter Fitting, Adapter Tank Lid, Tank Tank Adapter, Assembly Tank , Cornelius Inc Publication Number: IPL
18 Publication Number: IPL , Cornelius Inc.
19
20 Cornelius Inc.
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