DRAFT. FilterQuick FQG30-T. Gas Fryer * * Parts Manual

Transcription

1 FilterQuick FQG30-T Gas Fryer Parts Manual DRAFT This manual is updated as new information and models are released. Visit our website for the latest manual. * * Part Number: FRY_P_ /

2 NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER.

3 FILTERQUICK FQG30-T SERIES GAS FRYERS PARTS MANUAL TABLE OF CONTENTS CHAPTER 1: Parts List 1.1 Accessories Doors, Sides, Flue Caps, Top Caps and Casters Control Panel Frame Assemblies Drain Valves and Associated Parts Electronics and Electrical Components Component Boxes and Associated Parts Transformer Boxes FIB (Filter Interface Board) Auto Top Off / Filter Box Components VIB (Valve Interface Board) Components Power Reset Switch and USB Connector Wiring Wiring Harness Full Vat - SIB to Rear of Component Box Wiring Harness Dual Vat - SIB to Rear of Component Box Ignition Wiring Harness Full Vat Control Box to Components Ignition Wiring Harness Dual Vat Control Box to Components Miscellaneous Wiring Harnesses and Cord Sets Frypots and Associated Components Full-Vat Frypot Components Dual-Vat Frypot Components Frypot Assemblies and Associated Parts Oil Return Manifolds Gas Supply and Combustion System Components Gas Valves and Associated Components Filtration System Components ATO (Automatic Top-Off) Components JIB Cradle, JIB Box, JIB Cap Assemblies ATO Pump Assembly Non-Bulk ATO Pump Assembly Bulk Shortening Melting Unit Bulk Oil System Components Bulk Oil Dispose Waste Valve Bulk Oil Manifold and Accessories Basket Lift Assembly and Associated Parts Oil Quality Sensor (OQS) and Associated Parts FilterQuick FQG30-T Series Simplified Wiring iii

4 FILTERQUICK FQG30-T SERIES GAS FRYERS PARTS LIST 1.1 Accessories Brush, Frypot Fryers Friend Connecting Strip, Frypot Hanger, Basket Two Station (use two for a Four Station fryer) Hanger, Basket Three Station Cover, Frypot, Dual Vat Cover, Frypot, Full Vat Basket Support Rack, Dual Vat Basket Support Rack, Full Vat * Basket Support Screen, Full Vat (screen w/handle used in place of Item 8) Gas Line, 1-Inch Dormont Flexible SP 36-Inch (for gas line only (w/o Items 10 and 11), use ) Inch (for gas line only (w/o Items 10 and 11), use ) Quick-Disconnect Fitting, 1-Inch Male Quick-Disconnect Fitting, 1-Inch Female Quick Disconnect Fittings, ¾ set (includes male and female connectors) Kit, Chain Restraint * Kit, Anchor Strap Bushing, Flexible Gas Line ( ) Basket, Full Size Basket, Twin Size Tray, Sediment GL30 * Powder, Filter (80-1-Cup Applications) * Pack, 100-Sheet Filter Paper 16.5 X 25.5 * Not illustrated. 1-1

5 1.2 Doors, Sides, Flue Caps, Top Caps and Casters Side, Cabinet Left Side, Cabinet Right Magnet, Door (vertical) (use for horizontal over filter pan) Door, Left or Right (Left shown move handle to bottom for right) (use for Door w/ Manual Holder) Handle, Eurolook Door Pin Assembly, Door * Spring, Door Pin * Retaining Ring * Hinge, Door Lower Caster without Brake Caster with Brake 9 Flue Cap-Stainless Steel Two Station Fryer Three Station Fryer Four Station Fryer N/A Five Station Fryer 10 Top Cap Two Station Fryer Three Station Fryer Four Station Fryer Five Station Fryer * Not illustrated. 1-2

6 1.3 Control Panel Frame Assemblies Frame Assembly, Control 2-Battery Frame Assembly, Control 3-Battery Frame Assembly, Control 4-Battery Bezel Assembly, Control FQ Bezel, Single Touchscreen FQ Guide, Controller Adjustable Guard Bar, Guard (Touch Screen Protection) Plate, Outside Tightening Nut, Cap ¼

7 1.4 Drain Tube Sections and Associated Parts Drain Tube, Dump Left Closed/Right End Open (Use for Bulk) Drain Tube, Dump Full-Vat Left Closed/Right End Open (Use for Bulk) Drain Tube, Dump Dual-Vat Left Closed/Right End Open (Use for Bulk) Drain Tube, Dump Full-Vat Left Closed/Right End Closed (Use for Bulk) Drain Tube, Dump Dual-Vat Left Closed/Right End Closed (Use for Bulk) Drain Tube, Full-Vat Left and Right Open Drain Tube, Dual-Vat Left and Right Open Drain Tube, Short, Open Both Ends Drain Tube, Long, Open Both Ends Drain Tube, Full -Vat Left and Right Open Drain Tube, Dual-Vat Left and Right Open Drain Tube, Full-Vat Left Open/Right End Closed Drain Tube, Dual-Vat Left Open/Right End Closed Drain Tube, Full-Vat Left Open/Right End Closed Drain Tube, Dual-Vat Left Open/Right End Closed Drain Tube, Full-Vat Left and Right Open Drain Tube, Full-Vat Left and Right Open Drain Tube, Dual-Vat Left and Right Open Drain Tube, Dual-Vat Left and Right Open Clamp Vinyl Cap Guard, Filter Lid Splash 2 battery Guard, Filter Lid Splash 3, 4 and 5 battery Valve, Drain 1¼ NPT * Not illustrated. 1-4

8 1.5 Electronics and Electrical Components Component Boxes and Associated Components SP Controller, FQ4000 Burger King/General Market SP Controller, FQ4000 Taco Bell SP Controller, FQ4000 Arby s Module, Ignition Single Spark Fenwal * Harness, Ignition Module Fenwal FV FQ4000 * Harness, Ignition Module Fenwal DV FQ Plate, Assy Fenwal Module Mounting Cover, Fenwal Ignition Module Cable, Ignition 12-inch SP Board, Interface SIB (Smart Interface Board) Fuse Holder Fuse 3.5A 250V Block, One-Piece Screwless Terminal Insulation, Terminal Block Paper Relay, Blower 12VDC Bushing,.875 Split * Speaker 4 ohm * Switch, Momentary (Power Reset, only in far-left component box prior to 12/6/2017) * Lanyard, Controller Restraint See Wiring Diagrams in FQG30-T Service Manual for cable locations * Cable, P-Bus Left SIB (J9) to Right SIB (J9) * Cable, P-Bus w/ power Right SIB (J10) to VIB (Valve Interface Board) (J2) * Cable, C-Bus Right SIB (J7) to FIB (Filtration Interface Board) (J3) * Cable, C-Bus Right SIB (J7) to Right SIB (J8) (Connects component boxes together) * Adapter, RJ11 CAN SIB (J8) to Legacy 6-pin CAN (Micro Mate & Lock) (connects OQS sensor to SIB 5 ) * Terminator, CAN (ONLY used on OQS harness Y- adaptor) * Terminator, CAN End Communication RJ11 (used in SIB J8 if OQS is NOT installed) * Harness, Wire SIB to Components FV * Harness, Wire SIB to Components DV * Not illustrated. Recommended parts. 1-5

9 1.5.2 Transformer Boxes Box Assembly, Transformer A FQG230-T and 430-T (430 has added cord set ) (?use Solid Shortening) B FQG330-T (use Solid Shortening) (530 has added cord set ) C GL230 CE Export (430 has added cord set ) (?use Solid Shortening) Needs new illustration D GL330 CE Export (?use Solid Shortening) (530 has added cord set ) Needs new illustration E FQ 430/ /222/230/240V (?use for CE Export 100v/120v) Transformer, V 80VA 24VAC Transformer, 120V/24V 50VA Filter 3? Transformer, 120V/24V 63VA Filter 4? Transformer, V&F Dual Voltage 208/222/230/240V 75VA Recommended parts. 1-6

10 1.5.2 Transformer Boxes cont Cover, FQ430/530-T Transformer Box (Small) Relay, DPDT 30A 120VAC (Control Reset Button) (used for control power reset in domestic units) ?? Relay, DPDT 20A 240V (Control Reset Button) (used for control power reset in international units) Relay, Filter Pump 30A 24VDC DPDT Box, FQ Transformer (Small) Box, FQ4000 Transformer/Filter (Large) Fuse, 3-amp Slo-Blow Terminal, Post Terminal, Ground Lug Cover, Transformer Box (Large) Harness Assembly, Cord set Female Harness, FQ4000 ATO/Filter Control ? Cable Assembly, Transformer Box Line GL230, 330, 430, 230 and 330 CE Export and 430 CE Export Solid Shortening Harness, FQ4000 Filter Pump GL230, 330, 230 and 330 CE Export ? Cable Assembly, Transformer Box Filter Pump GL230, 330, 230 and 330 CE Export Solid Shortening Harness, FQ4000 Transformer Vat #1 GL230,330, 230 and 330 CE Export Harness, FQ4000 Transformer Vat #2 GL230, 330, 230 and 330 CE Export Harness, FQ4000 Transformer Vat #3 GL330 and 330 CE Export Harness, FQ4000 Transformer Vat #4 FQ430-T & 530 Non-CE & CE Export Harness, FQ4000 Transformer Vat #3 FQ430-T & 530 Non-CE & CE Export * WIR1198 Wire Assembly, FQ430/530-T (used in Item E) * WIR1193 Wire Assembly, FQ4000 Transformer/Filter Box (used in Item B and D) * WIR1194 Wire Assembly, FQ /430 Transformer/Filter Box (used in Item A, C) * Not illustrated Recommended parts. 1-7

11 1.5.3 FIB (Filter Interface Board) Auto Top Off / Filter Box Components Box Assembly, ATO/FIB Filter SP Board, FIB w/ Software General Market / Burger King SP Board, FIB w/ Software Taco Bell Power Supply, 24VDC 130W ATO, Actuators, Filter Pump, Top Off Pump Power Supply, 24VDC, 15W for KCCM SUI board * Holder Assembly, Fuse with Leads (used with the KCCM SUI Board) PCB, Assy FQ4000 KCCM/SUI Fuse, 250VAC 3.5A Fast Acting Holder, Fuse Insulation, Terminal Block Paper Block, One-Piece Screwless Terminal Harness, Bulk Oil/ATO/FIB (J1 (30-pin) FIB to illustrated connectors inside FIB Box) Coupler, 8PBC to 8PBC Cap, Dust Antenna Cable, U. FL to RP-SMA Bulkhead (attaches to Item 4) Cable, USB Receptacle Mount (USB end attaches to Item 4) Bushing,.875 Split Box, Assembly Cover, ATO/Filter Box See Wiring Diagram and in FQG30-T Service Manual for cable locations * Terminator, CAN End Communication RJ11 (FIB J4) * Cable, RJ45 Cat5E 7.87 (From Item 10 to Item 4) * Harness, KCCM SUI Communication/Power (RJ45 item #4 to J4 FIB and to item #3) * Harness, Power Supply (From item #2 to Item 8) * Cable, C-Bus Right SIB (J7) to FIB (Filtration Interface Board) (J3) * Cable, FIB to VIB Actuator Power (used from FIB item #1 (J2) to VIB (J4) and from VIB (J3) to VIB (J4) 1-8

12 1.5.4 VIB (Valve Interface Board) Components VIB Board Assembly Taco Bell Cover, VIB Board Housing Gasket, Actuator Power VIB Gasket, 20 pin VIB Connector Gasket, P-Bus VIB Connector Board, VIB with SW Seal, Linear Actuator Board Panel, Assy VIB Box Bottom Stud Recommended parts Power Reset Switch and USB Connector Bracket Assy, USB Mounting FQ4000 Gas Switch Bezel, USB Port Plate, Backing USB Bezel Cable, USB 1-9

13 1.6 Wiring Wiring Harness Full Vat - SIB to Rear of Component Box SIB J2 CONNECTOR J3 CONNECTOR REAR CONTROL BOX SIB J1 CONNECTOR J4 CONNECTOR REAR CONTROL BOX Harness, Controls FQ4000 Gas Full Vat See in the FQG30-T Service Manual for wiring diagram. 1-10

14 1.6.2 Wiring Harness Dual Vat - SIB to Rear of Component Box LEFT SIB J2 CONNECTOR RIGHT SIB J2 CONNECTOR J3 CONNECTOR REAR CONTROL BOX RIGHT SIB J1 CONNECTOR J4 CONNECTOR REAR CONTROL BOX LEFT SIB J1 CONNECTOR Harness, Controls FQ4000 Gas Dual Vat See in the FQG30-T Service Manual for wiring diagram. 1-11

15 1.6.3 Ignition Wiring Harness Full Vat Control Box to Components Harness, Ignition/Controls Wiring Gas Full Vat * See NOTE below Ignition Wiring Harness Dual Vat Control Box to Components TO J3 CONNECTOR REAR CONTROL BOX RIGHT IGNITION MODULE LEFT IGNITION MODULE Harness, Ignition/Controls Wiring Gas Dual Vat * See NOTE below Miscellaneous Wiring Harnesses and Cord Sets PART # COMPONENT Harness, Vat AC Power 60 (J4 (12-pin) Rear Control Box - C1 (6-pin) Transformer Box) Harness, Filter/ATO Power/Control 24 (C5 (6-pin) Rear FIB Box - C5 (6-pin) Transformer Box) Harness, Basketlift 72 (J4 Rear Control Box 12-pin Basketlift) SP Cord set, 120V Fryer and Motor with Ring Terminals Cord set, V CE/Export Fryer and Motor with Ring Terminals 68 * NOTE: See and in the FQG30-T Service Manual for wiring diagrams. 1-12

16 1.7 Frypots and Associated Components Full-Vat Frypot Components NOTE: All insulation and gaskets can be ordered in a single kit, P/N Kit contains the insulation and gaskets required burners. when replacing 1-13

17 1.7.1 Full-Vat Frypot Components cont SP Frypot Assembly Full-Vat (NAT/PRO) Insulation Kit, Complete Full-Vat Insulation Kit, Burner Full-Vat Flue Assembly, Full-Vat Back, Lower Full-Vat Combustion Chamber Retainer, Full-Vat Upper Insulation (modified from shown, now one piece) Retainer, Outer Frypot Plate, FV Collector Mounting Brace, FV Rear Insulation Brace, Foam Deck Insulation Burner, Universal Replacement Insulation, Burner Sight Glass Insulation, Burner Insulation, Upper Burner Rail Insulation, Combustion Chamber Side SP Glass, Burner Sight Insulation, FV Rear Lower Insulation, FV LH/RH Front Seal Insulation, FV Lower Inner Front Insulation, FV Front Upper Insulation, FV Outer Front Insulation, Foam Deck Frypot, FV LOV SS) Retainer, FV LH Upper Burner Retainer, FV RH Upper Burner Retainer, FV Front Combustion Insulation Plenum, Full-Vat (use for CE units and for Export Non-CE units) Front Upper Seal Weldment, FV LH Front Upper Seal Weldment, FV RH Retainer, Burner Sight Glass Bracket, Flue to Pot Strip, Fluecap Retainer Retainer, Plenum Gasket Gasket, Plenum * Gasket, Ignitor * Gasket, Plenum/Blower (used between plenum and blower) * Pot-to-Pot Gap Clip * Not illustrated. Recommended parts. 1-14

18 1.7.2 Dual-Vat Frypot Components NOTE: All insulation and gaskets can be ordered in a single kit, P/N Kit contains the insulation and gaskets required when replacing burners

19 1.7.2 Dual-Vat Frypot Components cont. * SP Frypot Assembly Dual-Vat (NAT/PRO) * Insulation Kit, Complete Dual-Vat * Insulation Kit, Burner Dual-Vat Flue Assembly, Dual-Vat Plate Assembly, Dual-Vat Collector Retainer, Dual-Vat Upper Insulation Retainer, Dual-Vat Outer Frypot Back, Dual-Vat Lower Combustion Chamber Brace, Foam Deck Insulation Brace, Dual-Vat Rear Insulation Burner, Universal Replacement Insulation, Burner Sight Glass Insulation, Burner Insulation, Upper Burner Rail Insulation, Combustion Chamber Side SP Glass, Burner Sight Insulation, Dual-Vat Rear Lower Insulation, Dual-Vat LH/RH Front Seal Insulation, Dual-Vat Lower Inner Front Insulation, Dual-Vat Front Upper Insulation, Dual-Vat Outer Front Insulation, Foam Deck Insulation, Flue Collection Retainer, Dual-Vat RH Upper Burner Retainer, Dual-Vat LH Upper Burner Retainer, Dual-Vat Front Insulation Retainer, Dual-Vat Outer Front Riser W/A Dual-Vat Pot Dual-Vat LH Upper W/A Seal Dual-Vat RH Upper W/A Seal Retainer, Sight Glass Bracket, Flue to Pot Strip, Fluecap Retainer Retainer, Plenum Gasket Gasket, Plenum * Gasket, Ignitor Plenum, Dual-Vat (use for CE units and for Export Non-CE units) * Gasket, Plenum/Blower (used between plenum and blower) Frypot, Dual-Vat LOV SS * Pot-to-Pot Gap Clip * Not illustrated. Recommended parts. 1-16

20 1.7.3 Frypot Assemblies and Associated Parts Dual Vat Full Vat SP Frypot Assembly, Full-Vat Natural/Propane SP Frypot Assembly, Dual-Vat Natural/Propane Actuator, Rotary 24VDC (#1) Blue Actuator, Rotary 24VDC (#2) Black Valve, 1¼ NPT Drain Valve, ½ NPT Return Elbow, ½ Adaptor, Male ⅝ OD x ½ Flexline, ⅝ OD x Long Probe, ATO (Topoff) RTD Kit Probe, VIB (Auto Filtration) RTD Kit * Fitting, 3/16 CC x ¼ (Compression fitting used in probe kits) * Loctite 567, Tube 6 ML Probe, Temperature Cooking Kit Sensor Assy, Oil 120V (only in units with optional OIB sensor) Sensor Assy, Oil 220V International (only in units with optional OIB sensor) Sensor Assy, Oil 230V International (only in units with optional OIB sensor) Sensor Assy, Oil 240V and 250V International (only in units with optional OIB sensor) Thermostat Assembly, HE High-Limit 425 F/218 C Kit Nipple, ½ x Close NPT * Not illustrated. Recommended parts. 1-17

21 1.8 Oil Return Manifolds Manifold, Two-Station Fryer Manifold, Three-Station Fryer Manifold, Four-Station Fryer Manifold, Five-Station Fryer * Cap, 15/16 Valve * Not illustrated 1.9 Gas Supply and Combustion System Components See pages 1-13 through 1-16 for burners and burner insulation part numbers. See Page 1-20 and 1-21 for details of gas valves and related components. 1-18

22 1.9 Gas Supply and Combustion System Components cont. 1 Ignitor Natural Gas (G20, G25) (includes gasket , which may be ordered separately and enrichment tubes) Natural Gas (G20, G25) (includes gasket , which may be ordered separately) Propane (G30, G31) (includes gasket , which may be ordered separately and enrichment tubes) Propane (G30, G31) (includes gasket , which may be ordered separately) 2 Blower Assembly, Combustion Air (includes harness and Item 3) SP 115V 50/60 Hz (Right) SP 100V 50/60 Hz (Right) SP 220V 60 Hz (Right) SP V 50/60 Hz (Right) Non-CE International SP 230V 50Hz CE FV Australia SP 230V 50Hz (Right) CE DV Australia SP 230V 50/60 Hz CE (Right) CE (Wide Body) * Gasket, Plenum/Blower (used between plenum and blower) Cover, Blower Motor (component of all blowers listed above) * SP Harness Assembly, Blower Motor (component of all blowers listed above) Switch, Air Pressure Assembly FV ( switch alone) CE and Export SP Switch, Air Pressure Assembly DV ( switch alone) CE and Export Switch, Air Pressure Assembly FV ( switch alone) Australia Switch, Air Pressure Assembly DV ( switch alone) Australia * Not illustrated. Recommended parts. 1-19

23 1.10 Gas Valves and Associated Components 1-20

24 1.10 Gas Valves and Associated Components cont. Gas Conversion Kits Natural to Propane (LP) Full Vat Natural to Propane (LP) Dual Vat Propane(LP) to Natural Full Vat Propane(LP) to Natural Dual Vat 1 Valve, Non-CE Gas Natural Gas (G20, G25) 3.2WC Propane Gas (G30, G31) Kit Natural Gas Full Vat w/ flexlines and hardware Kit Natural Gas Dual Vat w/ flexlines and hardware Propane Gas (G30, G31) Kit, Propane Gas Full Vat w/ flexlines and hardware Kit, Propane Gas Dual Vat w/ flexlines and hardware Valve, CE Gas (G20, G25, G30, G31) Accessory Kit (contains parts to adapt Item 2 to specific fryer configuration) Tube, ⅛-inch Vent Bushing, ¾-inch OD x ½-inch ID NPT Flush Gas Line, ⅜-inch OD X 15-inch SS Flexible Gas Line, ⅜-inch OD X 12-inch SS Flexible (use for 9 for some DV pots) Tee, ¼ -inch NPT Brass Tee, ¼-inch Male NPT to ⅜-inch Tube Elbow, ¼-inch Male NPT to ⅜-inch Tube 90 (used on DV valve) Bushing, ½-inch NPT to ¼-inch NPT Flush Reducing 12 Orifice, Burner mm 75% Butane/25% Butane (Standard Elevation) mm Propane/Butane (G30, G31) mm Propane/Butane (G30, G31) ( Ft, M) mm Propane/Butane (G30, G31) ( Ft, M) mm Natural Gas (G20, G25) Australia Only DV mm Natural Gas (G20, G25) Australia Only FV mm Natural Gas (G20, G25) ( Ft, M) CE mm Natural Gas (G20, G25) ( Ft, M) mm Natural Gas (G20, G25) ( Ft, M) Fitting, ⅛-inch NPT Cross Adapter, ⅛-inch NPT to ⅛-inch Tube Tube, ⅛-inch OD X 5.40-inch Enrichment FV Tube, ⅛-inch OD X 4.80-inch Enrichment DV Tap, ⅛-inch NPT Pressure Tee, ⅛-inch NPT Female Elbow, ⅛-inch NPT X ⅛-inch Tube Compression Nipple, ⅛-inch NPT X Close Bushing, ¼-inch NPT to ⅛-inch NPT Reducing Tee, ¼-inch Male NPT to Female NPT Connector, ¼-inch Male NPT to ⅜-inch Tube Tee, ¼-inch Male NPT to Female NPT Street Nipple, ¼-inch NPT x 3-inch Recommended parts. 1-21

25 1.11 Filtration System Components Pump plumbing may differ somewhat from illustration depending on configuration and date of manufacture Lid, Filter Pan Crumb Tray Hold-Down Ring x Sana Grid Filter Screen SP Pan, Filter Assembly with casters SP Pan, Filter Pan with casters (Only for use with Filter Leaf) 5a O-Ring (Pkg. of 6; used with Item 5) 5b Plug, ⅛ Socket Head Pipe (used with Item 5) 5c Screen, Suction Line Filter Suction Tube Magnet, Pull Ring * Not illustrated. Recommended parts 1-22

26 1.11 Filtration System Components cont Assembly, Filter Pan Switch * SP Sensor, Magnet Rail, Upper 9a Rail, Lower Support, Left Filter Pan Support, Right Filter Pan (use for 2-Battery) 12 Motor and Gasket Kit V 50/60 Hz V 50/60 Hz V 50/60 Hz V 50/60 Hz V 50/60 Hz Pump and Gasket Kit, 4 GPM Gasket, Pump/Motor * Cap Screw, 5/ NC Hex (Connects pump to motor) (use washer) Elbow, ½ 90 BM Adapter, ⅝ to ½ NPT Male Flexline, ⅝ OD x 8.50-inches long Oil Return Flexline, inch Oil Return Nipple, ½ x 1.50-inch NPT BM Nipple, ½ x 2.00-inch NPT BM Check Valve ½ NPT Brace, Pump Motor Caster, 2.00-inch Elbow, ½ NPT with Side Outlet BM (Non-Bulk - use item #14 in this location) Adapter, Check Valve Close Adapter, Female ⅝ OD x ½ Leaf Assy, Filter (Only for use with Filter Pan SP) * Heater Strip Assembly, V 25W 18 * Heater Strip Assembly, V 25W 18 * Not illustrated. Recommended parts. 1-23

27 1.12 ATO (Auto Top-Off) Components JIB Cradle, JIB Box, JIB Cap Assemblies Cradle, JIB Gas * Screw, Thumb ¼-20 x ½ Box, JIB SP Cap, JIB Assembly (use for Intl BIB) Cap, JIB (use for Intl. BIB) Clamp Hose, JIB Tip Assembly, JIB Suction Hose Box Assembly, JIB w/ Handle and Casters Handle Box, W/A JIB w/ handle Caster, 2 * Not illustrated. Recommended parts. 1-24

28 ATO Pump Assembly Non-Bulk Semi/Solid Shortening Liquid Shortening See page 1-24 for JIB or BIB hose that connects here. See page 1-28 for solid shortening inlet plumbing Pump, Assy FQG230 ATO, (use for FQG3+ ATO) Pump, Shurflo 24VAC (use for CE) Flexline, ½ OD x 36-inch (use inch for 2-battery) (Out to top off manifold) Flexline, ⅝ OD x inch (use inch for 2-battery) Fitting, Shurflo Pump with female end (includes O-rings) Fitting, Shurflo Pump with male end (includes O-rings) O-Ring, Viton # Elbow, ¼ NPT x ⅜ Flare Elbow, ½ 90 BM Adapter, ⅝ to ½ NPT Male Adapter, Female ⅝ OD x ½ Recommended parts. 1-25

29 ATO Pump Assembly Bulk Item 2 connects to a check valve before going into the oil return manifold. TO OIL RETURN MANIFOLD TO BULK OIL MANIFOLD (TO FILL POT) IN FROM BULK OIL FILL COUPLING TO/FROM JIB INSTALL O-RINGS HERE Pump, Assy FQG230 Bulk ATO (use for FQ330 bulk oil ATO) Pump, Shurflo 24VAC (use for CE) Flexline, ½ OD x 36-inch (Out to oil check valve and to return manifold) 3, 4 and 5 vats Flexline, ½ OD x 17-inch (Out to oil check valve and to return manifold) 2 vat * Check valve, ½ NPT 1 PSI Flexline, ⅝ OD x inch (Inlet to Top Off Pump) Flexline, ⅝ OD x inch Solenoid Elbow, ¼ NPT x ⅜ Flare Fitting, Shurflo Pump with female end (includes O-rings) Tee, Reducing ½ x ¼ x ½ (JIB hose connects here) Fitting, Shurflo Pump with male end (includes O-rings) O-Ring, Viton # Elbow, ½ 90 BM Elbow, Street ½ x ½ NPT 90 BM Bushing, BM Flush Adaptor, Male ⅝ OD x ½ Nipple, ¼ NPT BM Close Tee, ½ x ½ x ½ BM Check Valve ½ NPT 4 PSI Adapter, Check Valve Close NPT Adapter, Female ⅞ OD x ½ Nipple, ½ x Close NPT BM Nipple, ¼ x 2.00 NPT Assembly, JIB Reset Button Bracket Switch, Momentary JIB Reset * Not illustrated. Recommended parts. 1-26

30 Shortening Melting Unit SP Assy, Heated Shortening 120V (use V) (use V) Box Assy, Heated Shortening 120V (use V) (use V) 2? Assembly, Solid Shortening Lid Pan, Heated Shortening Strips, Hot Box Heater with controller 120V Strips, Hot Box Heater with controller 240V Strips, Hot Box Heater with controller 100V Handle O-Ring (Pkg. of 5) Plug, ⅛ Socket Head Pipe 8? Bracket W/A, Shortening Suction 3 battery Adaptor, Female ⅞ OD x ½ Flexline, ⅝ OD x 11.5-inch O-Ring, Viton # Adapter, ½ NPT Fitting, Shurflo Pump with male end (includes O-rings) Holder, Fuse * Fuse 5 Amp 240V * Fuse 10 Amp 120V Switch * Heater Strip Assembly, 120V, 25W 18 * Heater Strip Assembly, 120V, 25W 36 * Heater Strip Assembly, 120V, 40W 56 * Heater Strip Assembly, 240V, 25W 18 * Heater Strip Assembly, 240V, 45W 36 * Heater Strip Assembly, 240V, 70W 56 * Heater Strip Assembly, 100V, 25W 18 * Heater Strip Assembly, 100V, 40W 56 * Not illustrated. Recommended parts. 1-27

31 1.13 Bulk Oil System Components Bulk Oil Dispose Waste Valve Valve, Bulk Dispose Waste FQ Bracket, FQ Bulk Waste Valve Handle, Bulk Waste Valve Microswitch, Gold Sealed Valve, ½ Ball Retainer, Nut Return Valve Cover, DV Safety Switch Cover, DV Safety Switch Insulation, RF Switch 1-28

32 Bulk Oil Manifold and Accessories 1-29

33 Bulk Oil Manifold and Accessories cont Valve, Check 20PSI Valve, Bulk Waste Assembly (see page 1-28 for parts) Adaptor, Male ⅝ OD x ½ Harness, Dispose/Pan SW/Bulk Adaptor, Male ⅝ OD x ½ Flexline, ⅝ OD x 13-inches long Flexline, ⅝ OD x inches long Flexline, ⅝ OD x 8.50-inches long Nipple, ½ x Close NPT BM Nipple, ½ x 4.50-inches NPT BM (not shown in illustration connects between item 17 and item 3) Nipple, ½ x 1.50-inch NPT BM Fitting, ⅜ Flare x ¼ NPT Tee, ½ x ½ x ½ BM Adaptor, Check Valve Close Nipple Bushing, ½ x ¼ Adaptor, ½ NPT x 15/ Elbow, ½ BM Valve, Check ½ NPT 1 PSI Bulk Manifold Bracket W/A, Gas Bulk Fresh Oil Nipple, ½ x 2-inches NPT BM Bracket W/A, FQ Gas Bulk Dispose SP Handle and Lock Assy, Gas Bulk Clip, Clevis Right Rod End Brace, Bulk Handle Cover, Bulk Handle Handle, Gas Bulk Waste Pull Lock, Bulk Waste Handle (includes keys) Elbow, Street 45 ½ NPT Plug, ½ NPT 1-30

34 1.14 Basket Lift Assembly and Associated Parts 1-31

35 1.14 Basket Lift Assy and Associated Parts cont. Basket Lift Assemblies (see Note 1 in illustration) A SP Basket Lift Assy, VAC Reversing (Items 1-20) shown Use for kit that includes items B SP Basket Lift Assy, VAC Non-Reversing (Items 1-20) partially shown?? Basket Lift Assy, VAC w/relay (Items 1-20) shown *?? Basket Lift Assy, VAC w/relay (Items 1-20) not shown SP Motor Assy, VAC Modular Basket Lift SP Motor Assy, VAC Modular Basket Lift PCB Assy, Basket Lift Reversing Capacitor, 12.5 μfd 330VAC Microswitch Insulation, Microswitch 6 Resistor Assy SP SP V Modular Basket Lift (see Note 2 in illustration) VAC Modular Basket Lift * SP VAC Modular Basket Lift Sound Device Rod, Modular BL w/pin TB (use for non-reversing) Bushing, Bronze Ring, Bushing Retainer Clamp, Nylon Gusset, Basket Lift Motor Chassis, Left Basket Lift (use for non-reversing) Chassis, Right Basket Lift (use for non-reversing) Plate, Basket Lift Harness Relay, 12VDC Tape, 3M VHB 1.00 X Screw, 1/4-20 X 5/8 Slotted Round Head Harness, Reversing Modular BL Harness, Reverse BL 4-Pin Connector * WIR1197 Wire Assy, Basket Lift Reverse VAC * WIR0166 Wire Assy, Basket Lift Reverse VAC (used in non-reverse also) Guide, B/L Arm Shield, Rear Modular B/L Cover Cover, FQ4000 Modular B/L (use non-reversing) Cover, Basket Hanger Rivet B/L Nut, Cap ¼ Pin, ¼ X 1-5/16 Quick Release Lanyard, w/ring Arm, Left Basket Lift Taco Bell (use for General Market) (use for Arby s) Arm, Right Basket Lift Taco Bell (use for General Market) (use for Arby s) * Not illustrated. 1-32

36 1.15 Oil Quality Sensor (OQS) and Associated Parts xxxx Kit, OQS FilterQuick Gas 2-Battery (Kit to add to existing FilterQuick-T Gas Fryers) needs new kits like 3291 ECR R or xxxx Kit, OQS FilterQuick Gas 3, 4 and 5 Battery (Kit to add to existing FilterQuick Gas Fryers) needs new kits like 3294 ECR R Sensor, FilterQuick OQS Replacement needs new kit like with USB Flexline, ⅝ OD x inch Retainer, OQS Sensor FQ Brace, OQS Sensor Mount Mount, OQS Sensor FQ Insulation Lanyard, In-Line Filter Wrench, Pre-Filter Cap 1-33

37 1.16 FilterQuick FQG30-T Series Simplified Wiring 1-34

38 FRYMASTER 8700 LINE AVENUE, SHREVEPORT, LA * * Welbilt provides the world s top chefs, and premier chain operators or growing independents with industry leading equipment and solutions. Our cutting edge designs and lean manufacturing tactics are powered by deep knowledge, operator insights, and culinary expertise. All of our products are backed by KitchenCare our aftermarket, repair, and parts service. CLEVELAND CONVOTHERM DELFIELD FITKITCHEN FRYMASTER GARLAND KOLPAK LINCOLN MANITOWOC MERCO MERRYCHEF MULTIPLEX 2017 Welbilt Inc. except where explicitly stated otherwise. All rights reserved. Continuing product improvement may necessitate change of specifications without notice. Part Number FRY_P_ /2018