RAYPAK ILLUSTRATED PARTS LIST
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- Valentine Fletcher
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1 RAYPAK ILLUSTRATED PARTS LIST The parts listed are for standard equipment for this model type. Raypak reserves the right to substitute, delete or change any part without notification. The addition of options may also change some of the parts. Order replacement parts from actual heater components. COMMERCIAL MVB 2503, 3003, 3503, AND 4003 MODULATING VERTICAL BOILER MODELS H AND WH CAT IV DATES OF MANUFACTURE: THROUGH CURRENT For detailed instructions, see How to Use your Raypak Illustrated Parts List, Catalog No CATALOG NO Effective: Replaces: P/N
2 10-J 35-S 12-C 28-S 3-O 9-J 4-O 18-J 34-S 8-C 9-C 11-J 11-C 10-C 8-J 7-J 37-S 27-S 33-S 16-C 30-S 12-J 20-S 29-S 30-S 18-S 1-S 13-S 9-M 9-S 21-S 11-S 12-S 32-S 15-C 7-M 31-S 18-S 6-O 7-O 10-S 1-C 22-S 14-M 2-C 19-S 38-S 15-M 31-S 15-S 14-S 24-S 19-S 5-B 17-S 1-P 23-S 36-S 16-S 2-V (SIDE WALL VENTING ONLY) 2-P 1-H 3-M 2-M 4-F 11-H 14-C 1-V (OUTDOOR INSTALLED UNITS ONLY) 2-B 3-F 4-B 1-B 13-C 12-H 13-H 3-B 14-H 2-B
3 HEAT EXCHANGER DETAIL 7-H 9-H 1-O 4-H 4-H 2-S 6-H 6-S 1-R 5-M 1-M 4-S 5-M 5-M 3-S 6-M 25-S 6-H 7-H 4-S 3-H 5-M 7-C 8-H 5-H 2-R 8-M 2-H 7-S 8-S 6-C J-BOX DETAIL 5-J 2-J 3-C 6-J 2-O 4-J 3-J 26-S 5-C 4-C 14-J 13-J 15-J
4 BLOWER DETAIL 1-F 6-F MODEL F 4-G 5-F 16-M 8-G 2-F 9-G 1-F 5-F MODELS F 4-G 5-F 16-M 2-F 9-G GAS TRAIN DETAIL 11-G 18-G 2-G 10-G 1-G 19-G 16-G 12-G 17-G 7-G 5-G 6-G 14-G 15-G 3-G 5-G 11-G 13-G
5 CALL OUT DESCRIPTION B BURNER ASSEMBLY 1-B Adapter Assembly F F F F 2-B Adapter Gaskets F F F F 3-B Flame Sensor Probe F F F F 4-B Igniter F F F F 5-B Burner F F F F C CONTROLS 1-C Auto Reset Adjustable High Limit 240F Max F F F F Auto Reset Adjustable High Limit 200F Max F F F F Auto Reset Adjustable High Limit 180F Max F F F F 2-C Manual Reset Adjustable High Limit 240F F F F F Manual Reset Adjustable High Limit 200F F F F F Manual Reset Adjustable High Limit 180F F F F F 3-C PIM (Platform Ignition Module) Multi Try F F F F PIM (Platform Ignition Module) Single Try CSD F F F F 4-C Fuse 5 Amp (Fast Acting) F F F F 5-C PC Board VERSA IC F F F F 6-C Inlet Sensor (2 Wire) F F F F 7-C Outlet/Limit Sensor (4 Wire) F F F F 8-C System Water Sensor 10K F F F F 9-C Indirect DHW Sensor 10K F F F F 10-C Sensor Outdoor Air B F F F F 11-C Sensor Water (Temp Tracker) B-36 thru B F F F F 12-C Indirect Tank Aquastat Control B F F F F 13-C Flow Switch F F F F 14-C Flow Switch Paddle (Taco) F F F F 15-C Air Vent Pressure Switch F F F F 16-C Fuse 5 Amp (Pump) (Slow Blow) F F F F F FAN 1-F Blower Combustion Air F F F F 2-F Blower Gasket F F F F 3-F Adapter Gasket F F F F 4-F Adapter Plate F F F F 5-F Plenum Assembly Units manufactured prior to 01/01/ F F F F Units manufactured from to 01/01/ F F F F 6-F Air Shutter F F F F G GAS TRAIN 1-G Valve Gas Modulating 120V (Dungs) Natural Gas F F F F Valve Gas Modulating (Dungs) Propane Gas F F F F 2-G Valve Coil 120V Nat F F F F Valve Coil 120V Pro F F F F 3-G Inlet Gas Filter Natural Gas F F F F Inlet Gas Filter Propane Gas F F F F 4-G Swirler F F F F 5-G O-rings (Includes Gas Valve and Adapter O-rings) F F F F 6-G Adapter Gas Valve 2" Inlet (Includes O-rings) F F F F 7-G Adapter Gas Valve Outlet w/shutter (Includes O-ring) F F F F 8-G Adapter Swirl Plate F N/A N/A N/A 9-G Nozzle Natural Gas F F F F Nozzle Propane Gas F F F F 10-G Valve Gas Ball (WOG) F F F F 11-G Bleedle Valve 1/8 MPT F F F F 19-G Bleedle Valve G1/8 BSP F F F F 12-G Motorized Safety Shut Off Actuator M-1(Optional) F F F F 13-G Gas Valve Body M1 (Optional) F F F F 14-G Solenoid Safety Shut Off Valve M-10 (Optional) F F F F 15-G Vent Valve Gas M-15 (Optional) F F F F 16-G Switch Low Gas Pressure (Optional) F F F F 17-G Switch Low Gas Pressure w/m-1 or M-10 (Optional) F F F F 18-G Switch High Gas Pressure (Standard) F F F F H HEAT EXCHANGER 1-H Heat Transfer Cupro-Nickel Bronze (Includes 23-S) F F F F Heat Transfer Copper Bronze (Includes 23-S) F F F F 2-H Inlet Header Bronze F F F F 3-H Outlet Header Bronze F F F F 4-H Return Header Bronze F F F F 5-H Crossover Header Bronze F F F F 6-H Stud Bolt Inlet/Outlet/Crossover Headers F F F F Return Headers F F F F 7-H Header Gasket (24 PCS) F F F F 8-H Drain Valve F F F F 9-H Air Vent Valve F F F F 11-H Inlet Adapter Copper Grooved Tube F F F F 12-H Outlet Adapter Copper Grooved Tube F F F F 13-H Adapter O-Ring F F F F 14-H Flange Gasket F F F F
6 CALL OUT DESCRIPTION J CONTROL BOX 1-J Control Box Complete N/A N/A N/A N/A 2-J Transformer 220/120V 300VA F F F F 3-J Transformer 115/230V 43VA F F F F 4-J Terminal Block w / Ground Lug F F F F 5-J Blower Contactor DPDT 24 VAC F F F F 6-J LCD Display PC Board F F F F 15-J Touchscreen Display F F F F 16-J SD Card Programmed (Not Shown) F F F F 17-J Lithium Battery 3V (Not Shown) F F F F 7-J Switch/Decal Membrane F F F F 13-J Relay DPDT 24V NO (Units manufactured prior to 2/10/16) F F F F 14-J Relay DPDT 110/120V NO/NC (Units manufactured prior to 2/10/16) F F F F 8-J Pump Relay SPDT 120 VAC (Wiring Box) F F F F 9-J Rocker Switch F F F F 10-J On / Off Shut Down Breaker Switch 30 Amp F F F F 11-J Indicator Lamp LED F F F F 12-J PC Board Adapter Status Lights Wiring F F F F 18-J Reset Switch for Touchscreen F F F F M MISCELLANEOUS COMPONENTS 1-M Window Combustion Chamber F F F F 18-M Combustion Chamber Window Seal F F F F 2-M T & P Gauge 0-75 PSI F F F F T & P Gauge PSI F F F F T & P Gauge PSI F F F F 3-M PRV 30 PSI F F F F PRV 60 PSI F F F F PRV 75 PSI F F F F PRV 125 PSI F F F F PRV 150 PSI F F F F 4-M RTV Sealant 2.8 oz. (Not Shown) F F F F RTV Sealant 10 oz. (Not Shown) F F F F 5-M Flue Collector Vertical Seal Gasket F F F F 6-M Flue Exhaust Adapter Gasket F F F F 7-M Heat Transfer Heat Shield Gaskets Units manufactured prior to 12/1/ F F F F Units manufactured From to 12/1/ F F F F 8-M Heat Transfer Lower Seal Gasket F F F F 9-M Air filter F F F F 10-M Touch-up Paint Green Cool Dark Gray M Wire Harness (Not Shown) F F F F 12-M LCD Display Wire Harness (Not Shown) F F F F 13-M LED Status Lights Wire Harness (Not Shown) F F F F 17-M Versa IC Communication Cable F F F F 14-M Plastic Handle F F F F 15-M Metal Handle F F F F 16-M Shutter Seal Grommet F F F F O OPTIONS 1-O Remote Sensor (LWCO) F F F F 2-O Control PC Board (LWCO) F F F F 3-O Test / Reset Switch (LWCO) F F F F 4-O Silencer/Reset Switch (Alarm) F F F F 6-O Alarm Bell 4" 24V F F F F 7-O Relay 3PDT 24 VAC (Alarm) F F F F P PUMPS* 1-P Stainless Steel (Soft Water) F F F F Stainless Steel (Medium Water) F F F F Stainless Steel (Hard Water) F F F F Cast Iron F F F F 2-P Pump Flange Gasket (4 Bolt) F F F F R REFRACTORY 1-R Combustion Chamber Top F F F F 2-R Combustion Chamber Bottom F F F F * For individual pump parts see separate pump parts IPL
7 CALL OUT DESCRIPTION S SHEETMETAL 1-S Jacket Top F F F F 2-S Flue Collector Front (Includes 5-M) F F F F 3-S Flue Collector Rear (Includes 5-M) Units manufactured prior to 12/1/ F F F F Units manufactured From to 12/1/ F F F F 4-S Flue Collector Side (Includes 5-M) F F F F 6-S Combustion Chamber Panel Top F F F F 7-S Combustion Chamber Panel Bottom F F F F 8-S Combustion Chamber Bottom Stiffener F F F F 9-S Heat Transfer Support Units manufactured prior to 12/1/ F F F F Units manufactured From to 12/1/ F F F F 10-S Upper Cabinet Supports Front F F F F 11-S Upper Cabinet Supports Rear F F F F 12-S Upper Cabinet Supports Side F F F F 13-S Gas Train Support F F F F 14-S Vertical Cabinet Supports with Stiffeners F F F F 15-S Upper Front Panel for LED Lights F F F F 16-S Jacket Upper Front Panel for LCD Display F F F F 36-S Jacket Upper Front Panel for LCD Display F F F F 38-S Jacket Upper Front Panel for Touchscreen F F F F 17-S Jacket Lower Front Panel (includes 15-M) F F F F 18-S Jacket Upper Side Panel F F F F 19-S Jacket Lower Side Panel F F F F 20-S Jacket Upper Rear Panel F F F F 21-S Jacket Lower Rear Panel F F F F 22-S Filter Mounting Retainers & Bracket F F F F 23-S Base Assembly F F F F 24-S Leg Bracket ( 4 pcs) ( 8 per Unit) F F F F 25-S Flue Exhaust Adapter Assembly F F F F 26-S Control Box Assy F F F F 27-S Control Box Cover Panel for LCD Digital Display F F F F 35-S Control Box Cover Panel without LCD Digital Display F F F F 37-S Control Box Cover Panel for Touchscreen Display F F F F 28-S Control Box Cover Panel for Power Switch F F F F 29-S Intake Air Plenum Units manufactured prior to 01/01/ F F F F Units manufactured from to 01/01/ F F F F 30-S Intake Air Hood F F F F 31-S Intake Air Box (Truseal) F F F F 32-S Access Panel Water Connections F F F F 33-S Access Panel Wiring Box F F F F 34-S Wiring Panel Low Voltage F F F F V VENTING 1-V Outdoor Stack F F F F 2-V Vent Cap Horizontal Thru-the-Wall for Indoor Units
8 Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA (805) FAX (805) Litho In U.S.A.
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