nufacturing Company, L.P San Felipe, Suite 500

Transcription

1 Commercial 20 Ton Package Gas Units DCG BAXAAA DCG BXXXAA DCG BXXXAA DCG BXXXAB DCG BXXXAA REPAIR PARTS nufacturing Company, L.P San Felipe, Suite This manual is to be used by qualified technicians only. This manual replaces RP-D Daikin Company, L.P San Felipe St., Suite 500 Houston, TX September 2013

2 Important Information Index Functional s List Illustration and s Views shown are for parts illustrations only, not servicing procedures. Text Codes: AR - As Required NA - Not Available NS - Not Shown See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Daikin Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Daikin Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Daikin Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Daikin North America, LLC 7401 Security Way Houston, Texas Telephone Facsimile For assistance outside the U.S.A. contact: International Division Daikin Goodman North Company, America, L.P. LLC 7401 Security Way Houston, Texas Telephone Facsimile 2

3 Functional s 0271L R BD 1.44 TWIN BLOWER 0130M V RELAY (QTY 5) 0163L00000 BECKETT BURNER (QTY 8) CAP VAP CAP, 10 MFD/370V/OVAL (M1, M2, M4) CAP LA CAP, 5 MFD/370V/OVAL (M3, M5) ZP120KCETFE155 COMPRESSOR 121,000, 575/60/3 (M5) ZP120KCETF5250 COMPRESSOR 123,000, 200/230/60/3 (M1, M2) ZP120KCETFD155 COMPRESSOR 123,000, 460/60/3 (M3, M4) B COND MOTOR 1/3 HP, 460V (M3) 0131M00179 COND MOTOR 1/3 HP, 6 PL, 575V (M5) 0131M00430 COND MOTOR, 1/3 HP, 1 SP, 6 PL (M1, M2) 0131M00433 COND MOTOR, 460,60,1/3 HP (M4) CONT3P050024V CONT, 3 POLE, 50 AMP, 24 VAC (M1, M2) CONT3P030024V CONTACTOR 30 AMP, 3P, 24V 0130L00020 CRANK CASE HEATER, 90W, 240V (M1, M2) 0130L00021 CRANK CASE HEATER, 90W, 480V (M3, M4) 0130L00022 CRANK CASE HEATER, 90W, 575V (M5) FAN BLADE 22" ALUM CCW (QTY 3) 0151L00000 GAS VALVE (36H) 0130M00074 HIGH PRESSURE SWITCH PCBAG123 IGNITION BOARD, DSI INTEGRATED s IGNITOR 0130M00064 LIMIT 0130M00087 LOW PRESSURE SWITCH MANUAL RESET LIMIT 0131L00007 MOTOR-5 HP BELT DRIVE 575V 3P (M5) 0131M00274 MOTOR-5.0 HP (M1, M2, M3, M4) 0164L00005 NOTCHED FAN BELT BX PRESSURE SWITCH PRIMARY LIMIT - BLUE 0130M00038 TERMINAL BOARD 0130M00144 TRANSFORMER (M1, M2) 0130M00044 TRANSFORMER 575/230V (M5) 0130M00145 TRANSFORMER, 150VA, 460V TO 23 (M3, M4) 0130M00148 Transformer, 75VA, 575V to 24V (M5) 0131L00014 VENT MOTOR Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 3

4 Cabinet Assembly 4

5 Cabinet Assembly Image 1: L00440NG CORNER POST (QTY 2) L00681NG EVAP PANEL L00679NG CONTROL CORNER PANEL L00673NG CONTROL/FILTER POST L00710NG BLOWER DOOR POST L00903NG PNT, POST-PARTITION, EVAP SIDE L00904NG PNT, POST-PARTITION, GAS FLUE L00685NG BLOWER DOOR EVAP SIDE L00688NG ACCESSORY PANEL L00687NG CONTROL DOOR L00686NG FILTER DOOR L00907NG PNT, PANEL-CONDENSER SIDE (QTY 2) L00905NG PNT, POST-COND PANELS (QTY 3) L00537NG LOUVER PANEL (QTY 2) L00713NG BLOWER DOOR, HT SIDE L00712NG BURNER DOOR L00000 GRILLE-CONDENSER (QTY 2) L00476NG DOOR TURNBUCKLE (QTY 16) L00580 CONDENSER POST BRACKET, CENTER NS 0121L00562NG COMBUSTION AIR HOOD NS M SCREW-MACH (QTY 16) Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 5

6 Top Panel Assembly 6

7 Top Panel Assembly Image 1: L01038NG PNT, TOP-CONTROL SIDE L01039NG PNT, TOP-FAN, CENTER L01040NG PNT, TOP-FAN, EVAP SIDE G00002 FAN GRILLE (QTY 3) F PVC CONDUIT 8.25" (QTY 3) L00000 VENTURI RING 22" (QTY 3) FAN BLADE 22" ALUM CCW (QTY 3) M00006P ACORN NUT 5/16 HEX BLACK (QTY 12) M00004 SCREW #10X3/4", BLACK (QTY 24) 131 B COND MOTOR 1/3 HP, 460V (M3) M00179 COND MOTOR 1/3 HP, 6 PL, 575V (M5) M00430 COND MOTOR, 1/3 HP, 1 SP, 6 PL (M1, M2) M00433 COND MOTOR, 460,60,1/3 HP (M4) L00693NG TOP - CONTROL SIDE L00694NG TOP - EVAP SIDE Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 7

8 ition Assembly 8

9 ition Assembly Image 1: L00927 DECK-SIDE, DUCT END L00684 BLOWER DECK SIDE, HT END L00682 BLOWER DECK, EVAP SIDE L00683 BLOWER DECK, MOTOR SIDE L00714 MOTOR MOUNT ANGLE (QTY 3) L00478 BLOWER DECK RAIL (QTY 2) L00226DG DRAIN PAN L00551 HEAT EXCHANGER ANGLE, RH SIDE L00552 HEAT EXCHANGER ANGLE, LH SIDE L00553 LOWER HEAT EXCHANGER ANGLE (QTY 2) L00913 BRACKET-COND/BASEPAN (QTY 2) L00481 BLOWER RAIL (QTY 2) L00736 SHIELD-BLOWOFF L00901 BRACE-COND COILS (QTY 2) L00825 PARTITION PANEL Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 9

10 Basepan / Compressor / Tubing Assembly 10

11 Basepan / Compressor / Tubing Assembly Image 1: L00189 BASEPAN WELDMENT, RETURN SIDE M00074 HIGH PRESSURE SWITCH M00087 LOW PRESSURE SWITCH M00012 BI-FLOW FILTER DRIER L00011 VALVE, TXV R-410A (QTY 8) 81 ZP120KCETFE155 COMPRESSOR 121,000, 575/60/3 (M5) 81 ZP120KCETF5250 COMPRESSOR 123,000, 200/230/60/3 (M1, M2) 81 ZP120KCETFD155 COMPRESSOR 123,000, 460/60/3 (M3, M4) M00074 HIGH PRESSURE SWITCH M00087 LOW PRESSURE SWITCH L00336 BASEPAN WELD, OUTDOOR L00605 FORK BOARD PLATE L00720 SIDE RAIL L00721 BASE RAIL, CONDENSER END (QTY 2) L00948 BASE PAN-SUPPLY L00722 BASE RAIL, ACCESSORY END L00625 COMPRESSOR RAIL BRACKET (QTY 4) L00719 CONTROL SIDE BASE RAIL M00012 BI-FLOW FILTER DRIER L00029 FORK BOARD L00724 FORK BOARD BRACKET (QTY 4) NS 0163M00175 CAP WITH O-RING (QTY 4) NS 0159L00044 COMPRESSOR SCROLL HARNESS (M3, M4, M5) NS 0159L00045 COMPRESSOR SCROLL HARNESS (M3, M4, M5) NS 0159L00048 COMPRESSOR SCROLL HARNESS (M1, M2) NS 0159L00049 COMPRESSOR SCROLL HARNESS (M1, M2) NS 0130L00020 CRANK CASE HEATER, 90W, 240V (M1, M2) NS 0130L00021 CRANK CASE HEATER, 90W, 480V (M3, M4) NS 0130L00022 CRANK CASE HEATER, 90W, 575V (M5) Image 2: M00018 COMPRESSOR GROMMET (QTY 8) 32 B COMPRESSOR BOLT & SLEEVE (QTY 8) Image 3: L00616 RAIL BRACE ANGLE, RIGHT (QTY 4) L00617 RAIL BRACE ANGLE, LEFT (QTY 4) L00723 BASE RAIL CORNER BRACE (QTY 4) Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 11

12 Condenser Assembly 12

13 Condenser Assembly Image 1: L00854 END COVER-CONDENSER (QTY 2) L00151 CONDENSER COIL ASSY C L00152 CONDENSER COIL ASSY C L00861 BRACKET-CONDENSER END L00862 BRACKET-CONDENSER END L00572 CONDENSER BLOCKOFF, INSIDE TOP L00863 BRACKET-COND/POST L00864 BRACKET-COND/POST L01037 ANGLE, TOP BRACE (QTY 2) Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 13

14 Evaporator Assembly 14

15 Evaporator Assembly Image 1: L00047 EVAPORATOR COIL ASSY (QTY 2) L00698 EVAPORATOR BLOCKOFF PANEL L00848 PANEL-EVAPORATOR, SMOKE DET L00933 ANGLE-FILTER, LEFT VERTICAL L00629 TOP FILTER RACK L00701 BOTTOM FILTER RACK L00230 CENTER FILTER RACK L00632 FILTER SUPPORT ANGLE L00634 TOP ANGLE BRACKET L00271 WELDMENT-TOP SLIDER L00232 CENTER SLIDER L00627 BOTTOM SLIDER (QTY 2) L00640 FILTER PULL (QTY 2) L00702 RIGHT SIDE BLOCKOFF, FILTER RACK NS 0121L00703 BOTTOM BLOCKOFF, FILTER RACK NS 0160L00137 FILTER, 20 X 25 X 2, STANDARD (QTY 6) Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 15

16 Blower Assembly 16

17 Blower Assembly Image 1: L00007 MOTOR-5 HP BELT DRIVE 575V 3P (M5) M00274 MOTOR-5.0 HP (M1, M2, M3, M4) L00037 VARIABLE PITCH SHEAVE L00036 FIXED SHEAVE L00005 NOTCHED FAN BELT BX L00555 MOTOR BASE PLATE L00482 BLOWER SIDE ANGLE (QTY 4) L00479 BLOWER RAIL (QTY 2) M00064 LIMIT L00594 SECONDARY LIMIT BRACKET L R BD 1.44 TWIN BLOWER BLOWER BEARING & FRAME ASSY (QTY 2) Image 2: L00557 MOTOR ADJUST BRACKET L00034 HOOKED BOLT Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 17

18 Heat Exchanger Assembly 18

19 Heat Exchanger Assembly Image 1: L00014 VENT MOTOR L00186 PARTITION TUBE ASSY 8B MANUAL RESET LIMIT L00053 FLAME ROLLOUT BRACKET L00029 ID BLOWER GASKET L00668 FLUE WRAPPER, BACK PRIMARY LIMIT - BLUE L00808 SUPPORT-HEAT TUBES L00930 SUPPORT-HEAT TUBES L00670 FLUE WRAPPER EXIT L00671 FLUE COVER EXIT L00669 FLUE COVER, FRONT NS 0154L00025 COVER GASKET NS 0163L00040 FLUE SCREEN NS 0154L00026 INNER COLLECTOR BOX GASKET NS 0154L00027 OUTER COLLECTOR BOX GASKET Image 2: PRESSURE SWITCH 162 A PRESSURE SWITCH HOSE Image 3: L00697 GAS VALVE PIPE BRACKET 423 B GAS LINE GROMMET Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 19

20 Burner Assembly 20

21 Burner Assembly Image 1: s IGNITOR L00000 GAS VALVE (36H) L00014 ORIFICE (QTY 8) F00010 FLAME SENSOR L00033 MANIFOLD-GAS 8 BURNER L00000 BECKETT BURNER (QTY 8) L00635 BRACKET-8 BURNERS G00268 BRACKET-BURNER TOP/BOT (QTY 2) Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 21

22 Control Box / Capacitor Assembly 22

23 Control Box / Capacitor Assembly Image 1: 21 CONT3P050024V CONT, 3 POLE, 50 AMP, 24 VAC (M1, M2) 31 CONT3P030024V CONTACTOR 30 AMP, 3P, 24V M V RELAY (QTY 3) POWER BLOCK (M1, M2) M00144 TRANSFORMER (M1, M2) M00145 TRANSFORMER, 150VA, 460V TO 23 (M3, M4) M00148 Transformer, 75VA, 575V to 24V (M5) 71 PCBAG123 IGNITION BOARD, DSI INTEGRATED M00038 TERMINAL BOARD M00044 TRANSFORMER 575/230V (M5) M00145 Transformer, 75VA, 480V to 24V (M3, M4) M V RELAY (QTY 2) NS 0159L00052 HARNESS JUMPER LONG (M1, M2) NS 0259L00134 HARNESS, 12 PIN GAS NS 0159L00051 HARNESS, JUMPER SHORT (M1, M2) NS 0259L00101 MOTOR HARNESS-BELT DRIVE NS 0259L00136 WIRE HARNESS ASSY Image 2: L00585 CAPACITOR MOUNTING PLATE 132 CAP VAP CAP, 10 MFD/370V/OVAL (M1, M2, M4) 132 CAP LA CAP, 5 MFD/370V/OVAL (M3, M5) 142 B TERMINAL BLOCK (HIGH VOLTAGE) NS 0121L00586 CAPACITOR COVER NS CAPACITOR STRAP (QTY 3) NS 0259L00118 CONDENSER FAN HARNESS, LONG NS 0259L00117 CONDENSER FAN HARNESS, MEDIUM NS 0259L00116 CONDENSER FAN HARNESS, SHORT Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 23

24 Accessory s List 24

25 Accessory s List Image 1: NS 0270L00559 CONVENIENCE OUTLET ASSEMBLY (M1) NS DNE180240BFI D'FLOW ECON-DAIKIN,15-20 TON (M1) Expanded Model Nomenclature M1 - DCG BAXAAA M2 - DCG BXXXAA M3 - DCG BXXXAA M4 - DCG BXXXAB M5 - DCG BXXXAA 25