GAS-FIRED DIRECT VENT CONDENSING HOT WATER BOILER ( MBH) REPAIR PARTS MANUAL. P/N , Rev. 1.2 [02/06]
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1 GAS-FIRED DIRECT VENT CONDENSING HOT WATER BOILER ( MBH) REPAIR PARTS MANUAL P/N , Rev..2 [02/06]
2 TABLE OF CONTENTS I. Circulator Pumps (Optional)...2 II. Burner Assembly...3 III. Boiler Block and Piping Assembly...4 IV. Jacket and Base Assembly...6 V. Exhaust Tee and Condensate Trap Assembly...8 VI. Mixer and Air Pressure TABLE OF Switch CONTENTS Assembly...9 VII. Flue Adapter and Exhauster Assembly...0 I. CIRCULATOR PUMPS (OPTIONAL) PART NO. DESCRIPTION QTY. CI-00.0 Circulator Pump w/flange, B&G CI Circulator Pump w/flange, Taco CI Circulator Pump w/flange, Grundfos Ball Valve, ¼ Set (Male & Female) (b) (a) Please specify pump when ordering. Consult factory for details. (b) Not available on all models. Consult factory for details. (a) 2
3 II. BURNER ASSEMBLY ITEM PART NO. DESCRIPTION QTY Burner Replacement Kit Burner/Casting Gasket Burner/Flue Adapter Gasket Flue Adapter Hex Nut w/serrated Washer ¼ Threaded Stud ¼ -20 x ½ 5 Hot Surface Igniter Replacement Kit (P/N#227233) (includes Items 7-9 (below)) Igniter/Mixer Gasket Hot Surface Igniter Screw 0-32 x ⅜ 2 3
4 BOILER BLOCK AND PIPING ASSEMBLY 4
5 BOILER BLOCK AND PIPING ASSEMBLY ITEM PART NO. DESCRIPTION QTY Block Replacement Kit ¼ Cast Iron Square Head Plug Hose 3 Long x 2⅜ ID x 2¾ OD Vent Pipe 2 CPVC SCH-40 x 7 Long Nipple, Black ½ Close Valve BLR DR ¾ Reducing Tee ½ x ¼ x ¾ ¼ Street Elbow Blk Nipple, Std. Blk. ¼ x 4½ Elbow ¼ x Sight Glass Adapter Observation Port ¾ Fitting, Brass ⅛ NPT x 3 /6 Straight Barb Aquastat Well Control ½ ¾ x ½ Std. Black Bushing ½ x ¼ Std. Black Bushing 8 PF0650 ¼ x 7 NPT Std. Black Pipe Nipple SP Temp/Pressure Gauge, 2 Shank ¾ x ¼ Std. Black Iron Bushing 2 PF0590 ¼ x ¼ x ¾ Std. Black Tee ¾ x ⅛ Black Bushing Air Purge Vent w/check Valve ¾ Relief Valve ¾ x 6½ Std. Black Nipple Screw Soc HD Cap 8-32 x 3 / Casting Temperature Switch LWCO Replacement Kit x ¾ Black Bushing Cast Iron Square Head Solid Plug Clamp, Stainless Steel #44 2 5
6 JACKET AND BASE ASSEMBLY 2 a 3?????? b
7 JACKET AND BASE ASSEMBLY ITEM PART NO. DESCRIPTION QTY Base Replacement Kit (25-200) Control Panel Control Integrated VA Transformer Replacement Kit x 4 x 2⅛ J-Box Switch, P & S J-Box Plate Cover AC AD 22725AC 22725AD Jacket Panel, Left Side Replacement Kit, Blue Jacket Panel, Left Side Replacement Kit, Gray Jacket Panel, Right Side Replacement Kit, Blue Jacket Panel, Right Side Replacement Kit, Gray AC Jacket Panel, Back a AC Jacket Panel, Top Left b AC Jacket Panel, Top Right Screw #0 x ½ ZP Jacket Tie Bar Screw #0 x ½ Tap Bumper Latch and Clip Kit Door Pull Jacket Service Door Replacement Kit Pressure Switch Mounting Plate * LWCO Harness * Wire Harness * ½ Plug * AC Jacket, Complete Replacement Kit, Blue * AH * Not Shown Jacket, Complete Replacement Kit, Blue and Gray 7
8 EXHAUST TEE AND CONDENSATE TRAP ASSEMBLY 29 /2" LONG 2" LONG 2 3 7" LONG 0 6 3/8" LONG 8 3 3/4" LONG /4" LONG 7 ITEM PART NO. DESCRIPTION QTY Vent Pipe 2 CPVC SCH-40 x 29½ Long Tee 2 CPVC SCH Vent Pipe 2 CPVC SCH-40 x 7 Long Cleanout, PVC, PVC Fitting ½ NPT Male x ½ Slip Female Pipe ½ PVC SCH-40 x ⅜ Elbow ½ x 90 PVC SCH Pipe ½ PVC SCH-40 x 3¾ Pipe ½ PVC SCH-40 x Tee ½ x ½ x ½ PVC SCH Pipe ½ PVC SCH-40 x 2 * Concentric Vent Kit * Not Shown 9 2" LONG 8
9 MIXER AND AIR PRESSURE SWITCH ASSEMBLY /2" 3" 2" 4" 4 4" 4 2" EA. SIGHT GLASS & ADAPTER /4" 4 GAS VALVE AIR INLET CONNECTION 9 4 6" /2" ITEM PART NO. DESCRIPTION QTY Silicone Tubing, 3 /6 I.D. Varies Air Pressure Switch, 3½ W.C Air Pressure Switch Clip Orange Silicone Tubing, 3 /6 I.D. Varies Air Pressure Switch. ½ W.C /6 Black Vinyl Cap Plastic Barbed Hose Tee, 3 /6 I.D Rotor Clamp 22 9 PB Pilot Orifice, BBR0 2 9
10 FLUE ADAPTER AND EXHAUSTER ASSEMBLY 0
11 FLUE ADAPTER AND EXHAUSTER ASSEMBLY ITEM PART NO. DESCRIPTION QTY Blower Replacement Kit (includes #3 (below)) Gas Valve Replacement Kit (25 Only) Gas Valve Replacement Kit (50 Only) Gas Valve Replacement Kit (75 Only) Gas Valve Replacement Kit (200 Only) x ½ Flex Coupling Ball Valve ½ (Blue) Vent Pipe 2 PVC SCH-40 (8 Long) Fitting, PE, ⅛ NPT x 3 /6, Barb Screw T25 Torx Elbow Street Mall ½ - 90 PWX Nipple Blk. Std. ½ NPT x Cap ½ Cast Iron Tee Black ½ Nipple Blk. Std. ½ x 4½ Gasket, Cork, Venturi Gasket, Fan Flue Adapter * Nat to LP Replacement Kit (25 Only) * Nat to LP Replacement Kit (50 Only) * Nat to LP Replacement Kit (75 Only) * Nat to LP Replacement Kit (200 Only) * LP to Nat Replacement Kit (25-200) * Not Shown
12
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