XIII. Repair Parts 106
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1 XIII. Repair Parts All Alpine Repair Parts may be obtained through your local authorized U.S. Boiler Company representatives or outlets. Should you require assistance in locating a U.S. Boiler Company representative or outlet in your area, or have questions regarding the availability of U.S. Boiler Company products or repair parts, please contact U.S. Boiler Company Customer Service at (717) or Fax (877)
2 Heat Exchanger Components 1A Air Vent Valve B Supply/Return Water Temperature Sensor (2 per boiler) C High Limit Water Temperature Sensor D Replacement Rear Insulation Disc and Thermal Link Switch Kit (includes insulation disc, thermal link switch and instructions) E Flue Exit Gasket Replacement Kit (includes gasket and dielectric grease) G Temperature and Pressure Gauge (not shown) H Safety Relief Valve (not shown) 50 PSI: PSI: Alternate Safety Relief Valve Kit (not shown, includes safety relief valve and temperature and pressure gage 80 PSI: PSI: J Boiler Drain Valve, 3/4 in. NPT (not shown) Burner Components 1K Replacement Burner Kit (includes burner, burner head seal and hardware) Replacement Burner Door Kit (includes door, burner door 1L inner and outer seals, gaskets for sensor and ignitor, insulation and thermostat; does not include igniter or flame sensor) 1M Burner Door Insulation (Warning: Contains RCF) N Replacement Flame Sensor Kit (includes gasket and hardware) O Replacement Igniter Kit (includes gasket and hardware) P Replacement Gas/Air Duct Kit (includes duct gaskets and hardware) Q Burner Gasket R Burner Door Outer Seal S Burner Door Thermostat with Manual Reset T Burner Door Hex Flange Nut, M6 x 1.0 mm (6 per boiler)
3 Blower / Gas Train Components 2A Replacement Blower Kit (includes blower, blower outlet gasket and hardware) B Blower Outlet Gasket C Blower Inlet Assembly (includes gas orifice, injector flange, inlet shroud (399 and 500 only), swirl plate, blower adapter plate, and mounting hardware) Natural Gas: LP Gas: Natural Gas: LP Gas: D Blower Inlet Replacement Kit (includes swirl plate, blower adapter plate, and mounting hardware) N/A N/A N/A 2E Replacement Gas Valve Kit (includes one gas valve Natural Gas: and o-rings) LP Gas: F Gas Valve Flange Kit (includes one 90 gas valve flange, o-ring, and hardware) N/A G Gas Valve Wire Harness (includes harness with Natural Gas: plug and M4 x 30 mm screw) LP Gas: H Gas Line Rubber Grommet 3/4 in. NPT: in. NPT: J Gas Shutoff Valve 3/4 in. NPT: in. NPT: 816SOL
4 ALP600, ALP700 and ALP800 (ALP800 shown) 109
5 Condensate Trap and Related Components 3A Replacement Condensate Trap Kit (includes trap, float switch, grommet, coupling, and clamps) 3B Replacement Condensate Float Switch Kit (includes float switch and clamp) C Spring Hose Clamp, 15/16 in. OD hose D Rubber Grommet, Condensate Trap E Condensate Neutralizer Kit (not shown, includes limestone chips) F Limestone Chips, 2 lb. bag (not shown) G Air Pressure Switch H Air Pressure Switch Tubing, Silicone, 3/16 in. ID x 0.07 in. Wall Thickness 13.5 in in in in
6 Control Components 4A Replacement Sage2.1 Control (programmed) Natural Gas: LP Gas: B Replacement Display (programmed, includes mounting hardware) C Transformer D Upper Front panel E Control Slide Out Tray
7 ALP399 and ALP
8 Sheet Metal, ALP399 and ALP500 ALP399 ALP500 5A Replacement Left Side Panel Kit (includes labels, access panels, grommets and header gaskets) B Replacement Right Side Panel Kit (includes labels, access panels and gaskets) C Replacement Top Panel Kit (includes labels) D Replacement Front Door Kit (includes labels) E Replacement Rear Panel Kit (includes access panel and gaskets) N/A 5F High Voltage Terminal Bracket G Replacement Access Panel Kit, 5 in. x 8 in. (includes gasket) H Replacement Access Panel Kit, 5 in. x 16 in. (includes gasket) N/A J Access Panel Gasket, 5 in. x 8 in K Access Panel Gasket, 5 in. x 16 in. N/A L Replacement Handle Kit (includes gasket) M Gas Train Bracket N/A N Nylon Glide Replacement Kit (includes 6 glides) O Replacement Door Latch Kit (includes rivets) P Replacement Stacking Bracket Kit (not shown, includes 4 brackets and hardware) Q CPVC/PVC Vent System Connector Replacement Kit (includes gasket and flue temperature sensor cap) 4 in. x 4 in R CPVC/PVC Vent System Connector Gasket 4 in. x 4 in S Flue Temperature Sensor Replacement Kit (includes sensor and cap) T Flue Temperature Sensor Cap
9 ALP600, ALP700 and ALP
10 Sheet Metal, ALP600, ALP700 and ALP800 ALP600 ALP700 ALP800 5A Replacement Left Side Panel Kit (includes labels, access panels, grommets and header gaskets) B Replacement Right Side Panel Kit (includes labels, access panels and gaskets) C Replacement Top Panel Kit (includes labels) D Replacement Front Door Kit (includes labels) E Replacement Rear Panel Kit (includes access panel and gaskets) F High Voltage Terminal Bracket G Replacement Access Panel Kit, 5 in. x 8 in. (includes gasket) H Replacement Access Panel Kit, 5 in. x 16 in. (includes gasket) N/A 5J Access Panel Gasket, 5 in. x 8 in K Access Panel Gasket 5 in. x 16 in. N/A 5L Replacement Handle Kit (includes gasket) N/A 5M Gas Train Bracket N Nylon Glide Replacement Kit (includes 6 glides) O Replacement Door Latch Kit (includes rivets) P Replacement Stacking Bracket Kit (not shown, includes 4 brackets and hardware) Q CPVC/PVC Vent System Connector Replacement Kit (includes gasket and flue temperature sensor cap) 6 in. x 6 in R CPVC/PVC Vent System Connector Gasket 6 in. x 6 in S Flue Temperature Sensor Replacement Kit (includes sensor and cap) T Flue Temperature Sensor Cap
11 Additional Components 6A CSD-1 Kit (not shown, includes manual reset high limit, immersion well, gas pressure switches, and hardware) 6B Gas Pressure Switch Assembly N/A C Low Gas Pressure Switch N/A D High Gas Pressure Switch N/A E Gas Pressure Switch Wire Harness N/A F Flow Switch Kit (not shown, includes switch and paddles) G Flow Switch Repair Paddle Kit (not shown, includes paddles and hardware) H Outdoor Temperature Sensor (not shown) J Header Sensor for Direct Immersion, 1/2 in. NPT (not shown) K Header Sensor Kit (not shown, includes mounting hardware) L 30 in. Long Schedule 40 CPVC Pipe (not shown) 4 in in M Schedule 80 CPVC 90 Elbow (not shown) 4 in in N Rodent Screen (not shown) 4 in in
12 Wiring Harnesses --- Complete Wiring Harness (includes 10A, 10B, 10C & 10D) A Main (Low Voltage) Harness B High Voltage Harness C Blower Power Harness D Communication Harness E Igniter Harness F Wiring Harness, Thermal Link and Burner Door Thermostat
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