REPAIR PARTS. DCG 12.5 Ton Package Gas Unit. This manual is to be used by qualified technicians only. This manual replaces RP-D1011E.

Transcription

1 REPAIR PARTS DCG 12.5 Ton Package Gas Unit DCG BAXGAA DCG BAXXAA DCG BAXYAA DCG BHXAAA DCG BHXXAA DCG BJXAAA DCG BXSXAA DCG BXXCAA DCG BXXNAA DCG BXXXAA DCG BJSFAB DCG BJXAAB DCG BJXGAA DCG BXSXAB DCG BXXXAA DCG BXXXAB DCG BAXXAB DCG BXSXAA DCG BXXXAA DCG BXXXAB nufacturing Company, L.P. San Felipe, Suite 500 This manual is to be used by qualified technicians only. This manual replaces RP-D1011E San Felipe St., Suite 500 Houston, TX August 2014

2 Important Information Index Functional s List Illustration and s Views shown are for parts illustrations only, not servicing procedures Added models DCG BAXXAB and DCG BJXAAA. Text Codes: AR - As Required NA - Not Available - Not Shown See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Daikin Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Daikin Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Daikin Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Daikin North America, LLC 7401 Security Way Houston, Texas Telephone Facsimile For assistance outside the U.S.A. contact: International Division Daikin Goodman North Company, America, L.P. LLC 7401 Security Way Houston, Texas Telephone Facsimile 2

3 Functional s 0130M V RELAY (QTY 2) B V RELAY B BELT DRIVE MOTOR 2 HP (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13, M14, M15, M16) 0131L00006 BELT DRIVE MOTOR 3 HP 575 V (M17, M18, M19, M20) CAP LA CAPACITOR (M17, M20) CAP VAP CAPACITOR 10/370V (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M14, M16) CAP VAP CAPACITOR 5/370V (M13, M15, M18, M19) ZP67KCETFD130 COMPRESSOR 67000, 460/60/3 (M11, M12, M13, M14, M15, M16) ZP67KCETF30 COMPRESSOR 67500, 200/230/60/3 (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) ZP67KCETFE130 COMPRESSOR 67500, 575/60/3 (M17, M18, M19, M20) 0131M00430 COND MOTOR 1/3 HP, 1 SP, 6 PL (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) B COND MOTOR 1/3 HP, 460V (M13, M15) 0131M00500 COND MOTOR 1/3 HP, OD, LAK (M17, M20) 0131M00433 COND MOTOR 460/60 1/3 HP (M11, M12, M14, M16) 0131M00431 COND MOTOR 575V (M18, M19) CONT3P030024V CONTACTOR 30 AMP, 3P, 24V (QTY 3) FAN BLADE 22" ALUM CCW (QTY 2) 0130F00010 FLAME SEOR 01L00000 GAS VALVE, MANIFOLD (36H) PCBAG123 IGNITION BOARD, DSI INTEGRATED IGNITOR MANUAL RESET LIMIT 350ºF 0164L00001 NOTCHED FAN BELT AX PRESSURE SWITCH 0130F00036 PRIMARY LIMIT - PINK B PRIMARY LIMIT SWITCH 160ºF 0130M00038 TERMINAL BOARD 0130M00144 TRAFORMER (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) 0130M00146 TRAFORMER 480V TO 230V, 150VA (M11, M12, M13, M14, M15, M16) 0130M00145 TRAFORMER 480V to 24V, 75VA (M11, M12, M13, M14, M15, M16) 0130M00147 TRAFORMER 575V TO 230V, 150VA (M17, M18, M19, M20) 0130M00148 TRAFORMER 575V to 24V, 75VA (M17, M18, M19, M20) 0131L00002 VENT MOTOR Expanded Model Nomenclature M1 - DCG BAXGAA M2 - DCG BAXXAA M3 - DCG BAXYAA M4 - DCG BHXAAA M5 - DCG BHXXAA M6 - DCG BJXAAA M7 - DCG BXSXAA M8 - DCG BXXCAA M9 - DCG BXXNAA M10 - DCG BXXXAA M11 - DCG BJSFAB M12 - DCG BJXAAB M13 - DCG BJXGAA M14 - DCG BXSXAB M15 - DCG BXXXAA M16 - DCG BXXXAB M17 - DCG BAXXAB M18 - DCG BXSXAA M19 - DCG BXXXAA M20 - DCG BXXXAB 3

4 Cabinet Assembly 4

5 Cabinet Assembly Image 1: L00979RFNG 0152L L00980RFNG 0121L00759NG 0121L00757RFNG 0121L00378NG 0121L01062NG 0121L00082NG 0270L L01078NG 0121L00817RFNG 0121L00767NG 0121L00819NG 0121L00765RFNG 0121L00766NG 0121L L L00011 Expanded Model Nomenclature M1 - DCG BAXGAA M2 - DCG BAXXAA M3 - DCG BAXYAA M4 - DCG BHXAAA M5 - DCG BHXXAA M6 - DCG BJXAAA M7 - DCG BXSXAA M8 - DCG BXXCAA M9 - DCG BXXNAA M10 - DCG BXXXAA M11 - DCG BJSFAB M12 - DCG BJXAAB M13 - DCG BJXGAA M14 - DCG BXSXAB M15 - DCG BXXXAA M16 - DCG BXXXAB M17 - DCG BAXXAB M18 - DCG BXSXAA M19 - DCG BXXXAA M20 - DCG BXXXAB CORNER POST (QTY 4) GRILLE-CONDEER (QTY 2) SIDE POST (QTY 2) FILTER DOOR FILTER POST ECONOMIZER DOOR DUCT PANEL RETURN DUCT COVER PNT-SUPPLY DUCT COVER DOOR, CONTROL PAINTED CONTROL POST ELECTRIC HEAT DOOR BLOWER DOOR BURNER BOX POST BURNER DOOR DOOR RAIN SHIELD GASKET-RUBBER, CPOST (QTY 3) GASKET-RUBBER, SIDE POST (QTY 4) 5

6 Top Panel / Tubing Assembly 6

7 Top Panel / Tubing Assembly Image 1: Image 2: L G G M00006P 01M M00430 B M M M F 0121L00497NG L01105NG 0259L L L L M M M M M00074 B M00175 VENTURI RING 22" (QTY 2) FAN BLADE 22" ALUM CCW (QTY 2) FAN GRILLE (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M13, M15) FAN GRILLE, RAISED (M11, M12, M14, M16, M17, M18, M19, M20) ACORN NUT 5/16 HEX BLACK (QTY 8) BI-FLOW FILTER DRIER COND MOTOR 1/3 HP, 1 SP, 6 PL (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) COND MOTOR 1/3 HP, 460V (M13, M15) COND MOTOR 1/3 HP, OD, LAK (M17, M20) COND MOTOR 460/60 1/3 HP (M11, M12, M14, M16) COND MOTOR 575V (M18, M19) PVC CONDUIT 8.25" (QTY 2) TOP INDOOR SPLICE GASKET.50 X.25 (QTY 5) TOP OUTDOOR COND MOTOR HARNESS 230V (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M17, M18, M19, M20) COND MOTOR HARNESS 230V (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M17, M18, M19, M20) COND MOTOR HARNESS 460V (M11, M12, M13, M14, M15, M16) COND MOTOR HARNESS 460V (M11, M12, M13, M14, M15, M16) HIGH PRESSURE SWITCH C2 LOW PRESSURE SWITCH C1 BI-FLOW FILTER DRIER LOW PRESSURE SWITCH C2 HIGH PRESSURE SWITCH C1 ACCESS FITTING (QTY 4) CAP WITH O-RING (QTY 4) Expanded Model Nomenclature M1 - DCG BAXGAA M2 - DCG BAXXAA M3 - DCG BAXYAA M4 - DCG BHXAAA M5 - DCG BHXXAA M6 - DCG BJXAAA M7 - DCG BXSXAA M8 - DCG BXXCAA M9 - DCG BXXNAA M10 - DCG BXXXAA M11 - DCG BJSFAB M12 - DCG BJXAAB M13 - DCG BJXGAA M14 - DCG BXSXAB M15 - DCG BXXXAA M16 - DCG BXXXAB M17 - DCG BAXXAB M18 - DCG BXSXAA M19 - DCG BXXXAA M20 - DCG BXXXAB 7

8 Evaporator / ition Assembly 8

9 Evaporator / ition Assembly Image 1: L L L L L L L L L L L L L00137 SIDE VERTICAL WELDMENT, RET BLOCKOFF-EVAPORATOR, RET END EXTEION-EVAP HPIN FILTER ANGLE-HORIZONTAL (QTY 2) FILTER ANGLE-HORIZONTAL FILTER ANGLE-HORIZONTAL (CENTER) SIDE VERTICAL WELDMENT, HPIN EVAPORATOR COIL TUBING ASSY DRAIN PAN SUPPORT DRAIN PAN DECK SIDE CHANNEL HEAT EXCHANGER BLOCK-OFF FILTER, 20 X 25 X 2, STANDARD (QTY 4) Expanded Model Nomenclature M1 - DCG BAXGAA M2 - DCG BAXXAA M3 - DCG BAXYAA M4 - DCG BHXAAA M5 - DCG BHXXAA M6 - DCG BJXAAA M7 - DCG BXSXAA M8 - DCG BXXCAA M9 - DCG BXXNAA M10 - DCG BXXXAA M11 - DCG BJSFAB M12 - DCG BJXAAB M13 - DCG BJXGAA M14 - DCG BXSXAB M15 - DCG BXXXAA M16 - DCG BXXXAB M17 - DCG BAXXAB M18 - DCG BXSXAA M19 - DCG BXXXAA M20 - DCG BXXXAB 9

10 Condenser / ition Assembly 10

11 Condenser / ition Assembly Image 1: L L L L L L00094 ZP67KCETFD130 COND COIL ASSY, 5MM C1 BLOWER TRAITION, RH END BLOWER TRAITION, FRONT BLOWER DECK BLOWER TRAITION, LH END BLOWER TRAITION, BACK COMPRESSOR 67000, 460/60/3 (M11, M12, M13, M14, M15, M16) ZP67KCETF30 ZP67KCETFE L L00009 M B L L L L00198 COMPRESSOR 67500, 200/230/60/3 (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) COMPRESSOR 67500, 575/60/3 (M17, M18, M19, M20) COMPRESSOR SCROLL HARNESS (M11, M12, M13, M14, M15, M16, M17, M18, M19, M20) COMPRESSOR SCROLL HARNESS (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) TF SHOULDER SCREW (QTY 8) COMPRESSOR GROMMET (QTY 8) COMPRESSOR MOUNTING PLATE COMPRESSOR SCROLL HARNESS (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) COMPRESSOR SCROLL HARNESS (M11, M12, M13, M14, M15, M16, M17, M18, M19, M20) COND COIL ASSY, 5MM C2 Expanded Model Nomenclature M1 - DCG BAXGAA M2 - DCG BAXXAA M3 - DCG BAXYAA M4 - DCG BHXAAA M5 - DCG BHXXAA M6 - DCG BJXAAA M7 - DCG BXSXAA M8 - DCG BXXCAA M9 - DCG BXXNAA M10 - DCG BXXXAA M11 - DCG BJSFAB M12 - DCG BJXAAB M13 - DCG BJXGAA M14 - DCG BXSXAB M15 - DCG BXXXAA M16 - DCG BXXXAB M17 - DCG BAXXAB M18 - DCG BXSXAA M19 - DCG BXXXAA M20 - DCG BXXXAB 11

12 Heat Exchanger Assembly 12

13 Heat Exchanger Assembly Image 1: L L L L L L L L L L L L01065 B L L L F A L L G L L L L L L L L L00130NG B VENT MOTOR MOUNTING PLATE-ID BLOWER GASKET, BLOWER/ORIFICE PLATE GASKET, COLLECTOR/ORIFICE PLATE COLLECTOR BOX COVER REAR COVER GASKET, HEAT EXCHANGER TUBE PLATE, HEAT EXCHANGER PANEL-HT TUBES, 6 BURNER TUBE PLATE GASKET, HEAT EXCHANGER COLLECTOR BOX CHANNEL FLAME ROLLOUT BRACKET MANUAL RESET LIMIT 350ºF SUPPORT-HT TUBES 6 PRIMARY LIMIT SWITCH 160ºF POST-LIMIT SWITCH HEAT EXCHANGER ASSY 6B HEAT EXCHANGER ASSY 6B (M7, M14, M18) FLAME SEOR IGNITOR PRESSURE SWITCH PRESSURE SWITCH HOSE BECKETT BURNER (QTY 6) PIPE BRACKET-GAS VALVE BRACKET-BURNER TOP/BOT (QTY 2) GAS VALVE, MANIFOLD (36H) INNER GASKET, COLLECTOR BOX OUTER GASKET, COLLECTOR BOX ORIFICE #34 DRILL (QTY 6) TUBE RESTRICTOR FLUE SCREEN HEAT EXCHANGER FLUE (QTY 2) MANIFOLD - 6 BRNR PNT, FLUE COLLAR SEAL STRIP, RED, 1/8 X 1/2 X 100 (QTY 3) Expanded Model Nomenclature M1 - DCG BAXGAA M2 - DCG BAXXAA M3 - DCG BAXYAA M4 - DCG BHXAAA M5 - DCG BHXXAA M6 - DCG BJXAAA M7 - DCG BXSXAA M8 - DCG BXXCAA M9 - DCG BXXNAA M10 - DCG BXXXAA M11 - DCG BJSFAB M12 - DCG BJXAAB M13 - DCG BJXGAA M14 - DCG BXSXAB M15 - DCG BXXXAA M16 - DCG BXXXAB M17 - DCG BAXXAB M18 - DCG BXSXAA M19 - DCG BXXXAA M20 - DCG BXXXAB 13

14 Belt Drive Blower / Motor Assembly 14

15 Belt Drive Blower / Motor Assembly Image 1: B B L L L M F B B B FIXED SHEAVE AK66 STEEL KEY ( ) 2.0" NOTCHED FAN BELT AX49 VARIABLE PITCH SHEAVE VL40 MOTOR BASE ASSY BOLT 1/4-20 X 4" BELT TIGHTENER ANGLE SCREW 5/16-18 X 1" (QTY 4) ELECT. CONNECTING BUSHING BELT DRIVE MOTOR 2 HP (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13, M14, M15, M16) L00006 B F L00008 BELT DRIVE MOTOR 3 HP 575 V (M17, M18, M19, M20) BOLT 1/4-20 X 3/4" (M9) BLOWER WHEEL BLOWER SHAFT BLOWER HOUSING PRIMARY LIMIT - PINK BLOWER BEARING & FRAME ASSY MOTOR HARNESS-BELT DRIVE Expanded Model Nomenclature M1 - DCG BAXGAA M2 - DCG BAXXAA M3 - DCG BAXYAA M4 - DCG BHXAAA M5 - DCG BHXXAA M6 - DCG BJXAAA M7 - DCG BXSXAA M8 - DCG BXXCAA M9 - DCG BXXNAA M10 - DCG BXXXAA M11 - DCG BJSFAB M12 - DCG BJXAAB M13 - DCG BJXGAA M14 - DCG BXSXAB M15 - DCG BXXXAA M16 - DCG BXXXAB M17 - DCG BAXXAB M18 - DCG BXSXAA M19 - DCG BXXXAA M20 - DCG BXXXAB 15

16 Control Box Assembly 16

17 Control Box Assembly Image 1: G M00144 VOLTAGE BARRIER TRAFORMER (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) 0130M M00148 TRAFORMER 480V to 24V, 75VA (M11, M12, M13, M14, M15, M16) TRAFORMER 575V to 24V, 75VA (M17, M18, M19, M20) CAP LA CAPACITOR (M17, M20) CAP VAP CAPACITOR 10/370V (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M14, M16) CAP VAP CAPACITOR 5/370V (M13, M15, M18, M19) CAPACITOR STRAP (QTY 2) 0130M00038 TERMINAL BOARD PCBAG123 IGNITION BOARD, DSI INTEGRATED 0130M V RELAY (QTY 2) 0130M00042 POWER BLOCK CONT3P030024V CONTACTOR 30 AMP, 3P, 24V (QTY 3) B V RELAY 0130M00146 TRAFORMER 480V TO 230V, 150VA (M11, M12, M13, M14, M15, M16) 0130M L L L00168 TRAFORMER 575V TO 230V, 150VA (M17, M18, M19, M20) WIRE HARNESS ASSY WIRE HARNESS ASSY WIRE HARNESS, ECONOMIZER Expanded Model Nomenclature M1 - DCG BAXGAA M2 - DCG BAXXAA M3 - DCG BAXYAA M4 - DCG BHXAAA M5 - DCG BHXXAA M6 - DCG BJXAAA M7 - DCG BXSXAA M8 - DCG BXXCAA M9 - DCG BXXNAA M10 - DCG BXXXAA M11 - DCG BJSFAB M12 - DCG BJXAAB M13 - DCG BJXGAA M14 - DCG BXSXAB M15 - DCG BXXXAA M16 - DCG BXXXAB M17 - DCG BAXXAB M18 - DCG BXSXAA M19 - DCG BXXXAA M20 - DCG BXXXAB 17

18 Accessory s List 18

19 Accessory s List Image 1: 0130M L L00560 CIRCUIT BREAKER, CONVENIENCE OUTLET (M9) CONVENIENCE OUTLET ASSEMBLY (M9) CONVENIENCE OUTLET ASSEMBLY (M1, M4, M6, M11, M12, M13) 0270L00562 DNE150BFI DSC060B59ND01FI DSC060B59YD01FI DSC100B59ND01FI DSC100B59YD01FI 0130M00059 LAKT09150FIAC3 SDRKT01FI75T12 SDSRKT01FI75T M00061 CONVENIENCE OUTLET ASSEMBLY (M9) D'FLOW ECON-DAIKIN,12.5 TON, (M1, M2, M3, M6, M11, M12, M13, M17) DISCONNECT MODULE ASSY (M13) DISCONNECT MODULE ASSY (M11, M12) DISCONNECT MODULE ASSY (M5) DISCONNECT MODULE ASSY (M4, M6) LOW AMBIENT KIT (M3, M8, M11) LOW AMBIENT KIT T 230 (M3, M8, M11) SMOKE DETECTOR ASSEMBLY (M1, M9, M13) SMOKE DETECTOR ASSEMBLY (M3) TRAFORMER, CONVENIENCE OUTLET (M9) Expanded Model Nomenclature M1 - DCG BAXGAA M2 - DCG BAXXAA M3 - DCG BAXYAA M4 - DCG BHXAAA M5 - DCG BHXXAA M6 - DCG BJXAAA M7 - DCG BXSXAA M8 - DCG BXXCAA M9 - DCG BXXNAA M10 - DCG BXXXAA M11 - DCG BJSFAB M12 - DCG BJXAAB M13 - DCG BJXGAA M14 - DCG BXSXAB M15 - DCG BXXXAA M16 - DCG BXXXAB M17 - DCG BAXXAB M18 - DCG BXSXAA M19 - DCG BXXXAA M20 - DCG BXXXAB 19