Gas Convection Ovens UP TO
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- Rosemary Price
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1 Gas Convection Ovens models SDG-, SDG-2 UP TO (serial#) xxxxx (date) 3-May-2 Phone (US & Canada): Fax (US & Canada): U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
2 Quality Factory Replacement Parts for the World s Finest Foodservice Equipment Solutions This parts list is updated regularly. Please find the most current revision on our
3 Gas Convection Ovens models SDG-, SDG-2 UP TO (serial#) xxxxx (date) 3-May-2 Table of Contents Rating Plate Location / Serial# Interpretation Manual Control Panel Components Electronic Control Panel Components (IM300 Series) Burner and Gas Line Components Door Components & Assemblies Main Exterior Components List of Wiring Diagrams, Caster and Ventilatio Kits Related Bulletins Revision History U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 3
4 Blank Page
5 Rating Plate Location The Rating Plate (Product Identification Plate) contains important information on the unit s configuration. Units Built UPTO 3-MAR-20 Units Built FROM 0-APR-20 Door Motor Rating Plate (On the Inside of Lower Front Cover) Rating Plate (On the Outside of Left Body Side Panel) Serial# (Year/Month Information) The Serial Number is 3 Digits long and is stamped on the Rating Plate Sequential Number Factory Code Month Year U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 5
6 FF50OGas Convection Ovens models SDG-, SDG-2 manual Control panel COMPONENTS & (For Timer Item# 4A) 2 OR 3 (For Timer Item# 4B) 45 COOK COOL DOWN POWER ON TIMER OFF 0 HIGH LOW A OR 4B TEMP F 450F 200F 400F 250F & 2 For Thermostat Item# F 300F (Harness) Page 6 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Manual Control Panel
7 sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 manual control panel COMPONENTS ITEM PART # DESCRIPTION QTY CRITICAL Control Panel - S/S, Manual Note: Control Panel with P/N 7980 is No Longer Available Overlay - Manual Control, 2SP, Sunfire Polar Fan - 5V, 20mm c Pilot Light - Green, 20V Amber Pilot Light (5V) Note: Used UP TO December, 987. Pilot Light - Amber (28V) Note: Used FROM 6-Nov Rocker Switch - ON/ON c Rocker Switch - ON/OFF/ON c Momentary Push Switch c Panel Restraining Bracket G Dial Insert (for item ) a b Dial - Small Shaft, Universal Note: Used for the Thermostat (item 5) and the Mallory Timer (item4a). There are two types of timers. Please check the type of timer used in the unit before ordering. Fluted Knob (includes 2 set screws) Note: Used FROM -Jan-07. Required for Timer P/N (item 4B). There are two types of timers. Please check the type of timer used in the unit before ordering. Mallory Timer - hr, 5V, 50-60Hz Note: Used UP TO 3-Dec-06. Used with the Universal Dial (item ). Timer with Alarm - hr, 5V Note: Used FROM -Jan-07. Used with the Fluted Knob (item 3). max. 2 max. 2 c c c 5 g Thermostat c Main Harness SDG-, 20V, Gas * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 7
8 00 Gas Convection Ovens models SDG-, SDG-2 electronic Control panel COMPONENTS (im300 series) IM300 Series Control: Used FROM March-999 UP TO March B 3A 4D 3 4A 6B 2 4C 4B 6A 7 2 ON OFF LIGHT HIGH LOW COOL DOWN LOAD PROBE AUTO COOL ERROR DOWN F C TEMPERATURE OFF TIMER 8 Page 8 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) IM300 Control Panel
9 sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 Electronic control panel COMPONENTS (IM300 Series - Used FROM March-999 UP TO March-2003) ITEM PART# DESCRIPTION QTY CRITICAL ck Control Panel Assembly Note: Assembly includes an overlay (90857), a control panel SDG IM300 c (946693), and a Fast Control keypad (970) Main Harness SDG- 3a 9090 Hi-Limit Bracket 3b 9550 Thermal Disc Cooling Switch c Relay Board Assembly - 20V c 4a 9690 Relay Board c 4b 9799 Transformer 20V to 24V c 4c Teflon Spacers 4 4d 9680 Relay Board Assembly Bracket Fluted Knob with Two Set Screws 2 6A Spark Ignition Module Note: Item is No Longer Available. Use Kit (item 6B). c 6B Ignition Module Service Kit Note: Kit includes an ignition module (part# ) and instructions. c Transformer, class 2, 20V-24V c Mallory Timer - Hr, 5V 50/60Hz c Potentiometer c Digital Control c /4 Space to RAJH Type Adapter Probe Note: Used UP TO NOV c Probe Note: Used FROM NOV c 4* Wiring Digram - 5V, IM300, SDG- 5* Harness HTR/IGN SDG- 6* Door Harness SDG- 7* Hi-Limit Harness * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 9
10 Gas Convection Ovens models SDG-, SDG-2 Burner and gas line COMPONENTS OR A 28A 28B 4 3 0B Gas Components Page 0 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
11 sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 Burner and gas line COMPONENTS ITEM PART# DESCRIPTION QTY CRITICAL Burner Pan Burner Cross-over Bracket Cross-over Angle (alt p/n: G ) Orifice Fitting - Natural Gas, 48F Orifice Fitting - Propane Gas, 56F Tail Pipe Assembly, 37-/2 Note: Tail Pipe is No Longer Available. 0a Pilot - Electronic, Natural Gas c Pilot - Electronic, Propane c 0b Flame Sensor c Female Terminal Cable - Flame Sensor Dual Valve - Natural Gas c Dual Valve - Propane c Manifold Assembly Shutoff Valve - Manual, 3/4 NPT Street Elbow - 90 deg., Black Union /2 NPT Bushing - Hex, 3/4 x /2, Black Nipple -.50 NPT, Close, SCH 40, Black 3 28A Spark Ignition Module Note: Item is No Longer Available. Use Kit (item 28B). c 28B Ignition Module Service Kit Note: Kit includes an ignition module (part# ) and instructions. c Transformer - Class 2, 20V-24V c Pilot Bracket /2 x /8 Bell Reducing Coupling /8 Steel Pipe Plug (as required) Rajh Adapter Tubing - Aluminum, /4 x Heat Deflector (Over the Manifold) Burner Package Assemblies CK4538 Natural Gas Burner Kit Nat ICO CK4539 Propane Burner Package Assembly * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page
12 Gas Convection Ovens models SDG-, SDG-2 DOOR COMPONENTS & ASSEMBLIES Left Door Assembly Chain Assembly 0 6 Right Door Assembly Door Switch Left Door Components Right Door Components OR Door Page 2 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
13 sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 Door COMPONENTS & assemblies ITEM PART# DESCRIPTION QTY CRITICAL Seal - Door, Bottom 2 G03269R Seal - Door, Top / Left / Right (sold by the foot) top - 3 L/R - 2 EACH Side Door Bracket - S/S, Left Top Door Bracket - S/S Right Door Seal Center Door Seal - Right Note: Used FROM -Jan Center Door Seal - Left Note: Used FROM -Jan #0-24 x 5/8 Machine Screw, Phillips, Stl (for Center Door Seals) Door Catch (Door) Note: Used UP TO 22-May c Door Catch (Frame) Note: Used UP TO 22-May c Door Chain Assembly & Components Door Chain Assembly Note: Includes Items c Connecting Door Rod - Short Note: Item listed for reference only. Not Sold Separately. 2 c Connecting Door Rod - Long Note: Item listed for reference only. Not Sold Separately. 2 c Turnbuckle /4-20 with 4" Take Up 2 c Roller Chain # Connecting Link #40 4 Door Micro Switch & Related Components Door Micro Switch c Door Micro Switch - Cover Door Micro Switch - Bracket Left and Right Doors Components (Old Style) Door Handle End - Top, Grey Note: (Old Style) Door Handle End - Bottom, Grey (Old Style) Used UP TO (Old Style) Door Handle - Grey Mar Handle Bracket Plate (for Old Style Handle) Door Handle Tube with Insert, Painted Plate for Door Handle Door Panel - Left Note: Used UP TO Mar Door Panel - Left Note: Used From Mar-2003 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 3
14 sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 Door COMPONENTS & assemblies ITEM PART# DESCRIPTION QTY CRITICAL Door Frame Assembly - Left Note: Used UP TO 26-Mar-2003 ck45597 Door Frame Assembly - Left Note: Used From 27-Mar Liner - Left Door Note: Used UP TO Mar Liner - Left Door Note: Used From Mar Oven Door Window - 3/6 Glass Spacer - Door Hinge 2 42 Ck00589 Hinge Bracket Assembly with Bearing Upper Door Bearing Retainer fg Fiberglass Insulation Door Panel - Right (Window) 0402 Door Panel - Right (Solid) 52 ck45596 Door Frame Assembly - Right (Window) 0897 Door Frame Assembly - Right (Solid) - No Longer Available Liner - Right Door (Window) 0582 Liner - Right Door (Solid) 60 ck CK ck45599 Left Door - Complete Assemblies Left Door Assembly (Window) Note: Used UP TO 26-Mar Left Door Assembly (Solid) Note: Used UP TO 26-Mar Left Door Assembly (Window) Note: Used FROM 27-Mar ck Right Door Assembly (Window) Note: Used UP TO 26-Mar CK Right Door Assembly (Solid) Note: Used UP TO 26-Mar ck45598 Right Door Assembly (Window) Note: Used FROM 27-Mar * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Right Door - Complete Assemblies Page 4 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
15 NOTES U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 5
16 Gas Convection Ovens models SDG-, SDG-2 OVEN COMPONENTS Oven Components Page 6 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
17 sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 OVEN COMPONENTS ITEM PART# DESCRIPTION QTY CRITICAL G P Blower Wheel Assembly - Nickle Plated Motor Mount Plate Insulation, Motor Pocket Motor Mount Pocket 5 ck02498 Motor Mount Brace Assembly - Side 2 6 ck02499 Motor Mount Brace Assembly - Top, Bottom Motor - 3/4 HP 5V 2 Speed c 8 ck02079 Motor Mount Assembly Service Kit c 9 CK Motor Assembly Kit - 3/4 HP 5V 2 Speed Note: See Bulletin B Kit includes items, 7, 8, and fasteners. c Lamp Socket - Porcelain Light Socket Gasket Teflon Coated Light Bulb Light Cover - Glass Glass Retainer Vent Cover Vent Slide 7 G p Blower Inlet Cover Air Baffle Air Baffle Spacer /4 Turn Pin /4 Turn Fastener Receptacle Air vane Rack Guide Assembly, Deep Oven Rack 28x Rack Guide Bracket Rack Guide Holddown Bracket 2 29 ck05797 Capillary Tube Guard Magnetic Catch 2 3 g Fire Plate Deep (alt p/n: 0340) Fire Plate Front Support Welded Assembly Fire Plate Support Angle Base Heat Shield (between item 25 and the Top Combustion Chamber) Center Air Shield * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 7
18 Gas Convection Ovens models SDG-, SDG-2 Main exterior components 20A 25A 7A 7B Back View 25B 7B 3 20B 2 0 SINGLE UNIT 25C DOUBLE STACK Double Deck Front View with Top Combustion Cover Removed 3 8B 25A 25B 4A, 4B, 4C 25C 2 8A B 8C A 9B 9A 9B 8A 8B 8C 9A 9B Page 8 Double Deck Back View U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Main Exterior Components
19 sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 Main exterior COMPONENTS ITEM PART# DESCRIPTION QTY CRITICAL Top, SS Left Boday Side Panel, SS Right Body Side Panel, SS (Deep) 4A ck7200 Combustion Chamber Front Assembly 4b ck Combustion Chamber Cover 4c ck72099 Combustion Chamber Assembly Note: Assembly includes items 4A and 4B Flue Collector Box Assembly 8a ck Leg Assembly, S/S, b Leg Assembly (Double Deck) Top Front Veneer Side Top Veneer Main Back Rear Control Panel Section Junction Box Bottom, Deep Light Box cover Element Hole Patch GG Long Power Supply Cord 7a /8 x 30 Flex Conduit 2 7b /8 BX Connector, Straight 4 8a /2 Square Foot Insert, Chrome Plated 4 8b Caster Insert (Single Deck) 4 8c Double Deck Caster Pad SS W/A 4 9a Swivel Caster without Brake, 3/4 NPT Stem 2 9b Swivel Caster with Brake, 3/4 NPT Stem 2 9C* Leg Base 4 20a Vertical Draft Diverter for Single Unit 20B Flue Cap - Single Unit Flue Box Assembly Front Rear Flue Box - Bottom Deck Flue Box Top - Bottom Deck Flue Riser Welded Assembly 25a Vertical Draft Diverter for Double Stacked Units 25b Flue Hood Top - Double Deck 25c Flue Hood Box Body - Double Deck Fire Plate/ Support Bracket Rear Securing Plate 2 28 CK29 Caster Kit - Single Deck Note: Kit includes items 9A (x2), 9B (x2), and 8B (x4). 29 CK200 Caster Kit - Double Deck Note: Kit includes items 9A (x2), 9B (x2), and 8D (x4) * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 9
20 sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 list of wiring diagrams, caster and ventilatio kits wiring diagrams - gas part# DESCRIPTION Wiring Diagram - SDG, 20V, 60Hz, Gas part# ck29 ck200 caster kits DESCRIPTION Single Deck Caster Kit Double Deck Caster Kit leg kits part# DESCRIPTION S/S Legs Kit - Single Deck S/S Legs with Casters Kit - Single Deck S/S Legs Kit - Double Deck S/S Legs with Casters Kit - Double Deck ventilation kits part# DESCRIPTION ck3 Direct Connect Vent - Single Deck ck32 Direct Connect Vent - Double Deck SS Canopy Diverter (SDG-, SDG-2) Sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 related bulletins BULLETIN # SUBJECT DATE b Motor Assembly Kits - Full Size Convection Ovens Sep 28/200 Page 20 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
21 Sunfire PARTS list - revision history (SDG) REV PAGE# ++ ITEM# ++ NOTEs DATE 5 3 Part# was Description was thermostat. 26 Quantity changed, was. oct 3/ New part number added 4 8 New drawing nov 2/02 5 8, 9 37 Part# deleted 2, 3 26, 27 Added new part numbers apr 29/03 8 New Drawing 6 9, Added footnote sep 26/03 6, 7 Digital photos from p.9 - items 0,, 2, Part# correction - was Part 6867 replaced nov 4/ Added part# for wiring diagram nov 5/03 Deleted part 8500 Honeywell Ignition Module 7 6 Added Deleted Spark Ignition Module Natural Gas jan 7/04 6 Photo description changed 5 6 Added date of use and new part# Added amber light photo at the end jan 6/ New drawing - correction under left door itme # s jun 9/ Added more info dec 8/ Description added 4 New drawing 4 Kit no long available, was under item# 20 oct 2/ CK3 Direct Vent Kit - Single & CK32 Direct Vent Kit - Double 25a, 25b, 25c Part vent number added for double stack 4 Added new part# 5 3 apr 20/07 0 Modified drawing Added rating plate, serial# info. Revised / added illustrations. Control Panel 7980 is NLA. New Panel is (S/S, no emboss, same dimensions). 2 Control Panel Overlay p/n is 65793, was Switch replaces Switch replaces , 4b, 6 Added fluted knob765802, timer 95600, and harness Main Harness, revised p/n to , was b Thermal disc cooling switch 9550 replaces Hi Limit b Transformer 9799 replaces 970 Added ignition module service kit , timer 95600, adapter , and probes 6b, 8, 2, / Removed Upper Control Panel Cover 9850.??????? 6, 28b Added new pipe asm Added ignition service kit Flame sensor cable , was P/N replaces P/N 4323 replaces Transformer replaces Removed: ignition module 5630, coupling 00482, nipple New and old components are shown and listed. Used UP-TO and FROM dates are noted if apr 04/2 2-5 info is available. 2 Parts use G03269R. Was 58600/ Added p/n Part 0902 replaces Part 9592 replaces Added related bulletin info. 6-7 Parts use G P. Was Parts use G P. Was Capillary Tube Guard, use kit CK Was A Parts use G Was Removed W/D List W/D on a different page and new P/N is Painted exterior option is No Longer Available. Removed items 30060, , a, 4b, 4c Added new combustion chamber parts CK7200, CK455638, CK72099 Removed: logo part , legs , legs , caster pad , connector , rear control panel patch B Caster Insert replaces , 29 Added caster kits. 7 New Sunfire logo. Apr 30/2 8 SDG model is No Longer Available. Added serial# and date on front and third pages. May 22/2 ++ Page#/Item# reference the specific page/item numbers in the corresponding Revision version only. U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 2
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