Repair Parts Manual for

Transcription

1 Repair Parts Manual for Zero Turn Radius Mower P-777 (7/07)

2 JAZEE ONE REP AR S MANUAL COUNTRY CLPPER "JAZEE ONE" ZERO TURN RADUS MOWER TABLE OF CONTENTS PAGE... CONTENTS... 8" DECK ASSEMBLY... " DECK ASSEMBLY... DECK SPNDLE ASSEMBLY... DECK DLER PULLEYS... MOTOR ASSEMBLY... HYDRO DLER PULLEYS 7... HYDRO ASSEMBLY 8... DECK LFT... BRAKES 0... SHFT CONTROLS... JOYSTCK STEERNG & RELATED S... JOYSTCK STEERNG & RELATED S... FUEL TANK... FRAME & RELATED S... DECK MOUNTNG ASSEMBLY... FRONT END 7... FRONT PANEL & FENDERS 8... SEAT AND RELATED S... WRE HARNESS 0... WRE HARNESS P-777

3 JAZEE ONE REPAR S MANUAL 8" DECK ASSEMBLY 7 "' 8 ~/ "'-.. QTY. DESCRPTON QTY. DESCRPTON -0A 8' DECK W/DECAL (A-00A) F- 0 /8- X " BOLT SEE DLER ARM ASSEMBLY, PAGE F /8- LOCK NUT SEE SPNDLE ASSEMBLY, PAGE F-00-0 /8" FLAT WASHER -0P REAR HANGER H- RUE RNG, /" -0P FRONT HANGER F- /"WASHER -0P SHACKLE F-8 /8- X 7/8" BOLT 7-0P BELT RELEASE HANDLE 7 F-0-0 /-0 X /" BOLT 8-0P BELT RELEASE ARM 8 F-0-0 /" LOCK WASHER -0W OUTLET STFFENER F-00-0 /" FLAT WASHER 0 0-0A PULLEY COVER W/DECALS (0-0P) 0 F-7 CARRAGE BOLT, / X /" -0A CHUTE W/ DECALS F-0- /- X " BOLT 0-8P WHEEL BUSHNG F-00-0 / FLAT WASHER H-8 ROLLER, -/ X -/ F- 7 / LOCK NUT F-7 /8- X " BOLT P-0 DECAL, "ROTATNG DRVE" H- GRP, PLASTC P-0 DECAL, "DANGER" D-77 BELT, A- KEVLAR P-07 DECAL, ''WARNNG" 7 H-0 SPRNG 7 P-0 DECAL, "MSSNG CHUTE" 8 F-0-7 /8- X -/" BOLT 8 P- DECAL, "HOST PONT" F-88 CLEVS PN, / X -/" LONG P-07 DECAL, "GREASE" 0 0-0P WASHER P-777

4 JAZEE ONE REPAR S MANUAL " DECK ASSEMBLY ""~ / ~- a / 0 A\ "'- "" / \ ~~ / 0 ~-r~! / - REF QTY. DESCRPTON QTY. DESCRPTON A -0P -0P -0P -0P -0P -0W 0-0A -0A 0-8P H-8 F-7 H- D-7 H-0 F-0-7 F P 7 F- 8 F " DECK W/DECAL (B-00A) SEE DLER ARM ASSEMBLY, PAGE SEE SPNDLE ASSEMBLY, PAGE REAR HANGER FRONT HANGER SHACKLE BELT RELEASE HANDLE BELT RELEASE ARM OUTLET STFFENER PULLEY COVER W/DECALS (0-07P) CHUTE W/ DECALS (-007W) WHEEL BUSHNG ROLLER, -/ X -/ /8- X " BOLT GRP, PLASTC BELT, A-8" KEVLAR SPRNG /8- X -/" BOLT CLEVS PN, / X -/" LONG WASHER /8- X " BOLT /8- LOCK NUT F-00-0 /8 FLAT WASHER H- RUE RNG, /" F- /"WASHER F-8 /8- X 7/8" BOLT 7 F-8 /-0 X /" BOLT 8 F-0-0 /" LOCK WASHER F-00-0 /" FLAT WASHER 0 F-7 CARRAGE BOLT, / X /" F-0- /- X " BOLT F-00-0 / FLAT WASHER F- / LOCK NUT P-0 DECAL, "ROTATNG DRVE" P-0 DECAL, "DANGER" P-07 DECAL, "WARNNG" 7 P-0 DECAL, "MSSNG CHUTE" 8 P- DECAL, "HOST PONT" P-07 DECAL, "GREASE" 0-0P AR BAFFLE F-8 /-0 X /" CARRAGE BOLT F- /-0 X -/" CARRAGE BOLT -0W DUST BAFFLE 0-8P SCALPER BRACKET P-777

5 JAZEE ONE REP AR S MANUAL DECK SPNDLE ASSEMBLY 0F-0A SPNDLE -- _ -- c~~)" ~~ " --e 7 Use Spindle housing(0-p) on decks with tilted spindle. 7 u/ 8 cb~ l: ~ ----~ g ~ ~ QTY. DESCRPTON 0-0A SPNDLE ASSEMBLY H-0 GREASE FTTNG 0-P SPNDLE SHAFT D-08 BEARNG, #0-RS H-8 SNAP RNG NT. MM 0-P BLADE SPACER 7 D-00-0 KEY, WOODRUF, / X / 8 F- /- X -/" HHCS GR. F- /" LOCK WASHER 0 F-07 WASHER, /" CUPPED 0-P WASHER, SEAL 0-07P ARBER SPACER H-0 GREASE VENT LBS. F- /- NUT, HEX JAM F- /" LOCK WASHER QTY. DESCRPTON F-0 /" WASHER, FLAT STD. 7 D-7-0 PULLEY, GROOVE 8 F-7 /8- X -/" HHCS GR. 0-0P SPNDLE SPACER RENFORCEMENT 0 0D-P PULLEY, GROOVE " 0C-P PULLEY, GROOVE 0" F-0-0 /8" LOCK WASHER F-7 /8- LOCKNUT, M-F -7P 0GAWASHER H- BLADE, -/" HGH L. CUT 8" H-7 BLADE, " HGH L. CUT " OPTONAL BLADES H- BLADE, -/" LOW L. CUT 8" H-0 GATOR BLADE, -/" 8" H- BLADE, " LOW L. CUT " H-0 GATOR BLADE, " " P-777

6 JAZEE ONE REP AR S MANUAL /-... DECK DLERS - ~:}- {0N") { ON 8") BELT DLER El _..-7 s::,:::,~ -0A QTY. DESCRPTON -0A DLER ARM (-0BW) 0-00P BELT KEEPER 0-0P BEARNG CAP D-78 V-DLER PULLEY D-8 FLAT DLER PULLEY F-00-0 /8 FLAT WASHER 7 F-7 /8- X " BOLT 8-0P BELT CONTROL PLATE F-00-0 /8- LOCK NUT 0 F- /" FLAT WASHER, NARROW REF F-00-0 F P F- -080P -0P 7-0P 8 0-0P F-07 0 D-78 D-7 F-88 F- F-7 F- F-0-0 F-7 QTY. DESCRPTON /" FLAT WASHER { ON ") /- LOCK NUT SPACER, DLER PULLEY /- X -/" BOLT PLATE, DLER PULLEY {" ONLY) WASHER 8 GA. X. {8" ONLY) PN WASHER CUPPED WASHER {" ONLY) /8" BORE BUSHNG {SR-0) DXF BUSHNG {SR-00) /- X -/" BOLT /-8 STOVER LOCK NUT / X -/ BUTTON HEAD /" LOCK WASHER /- NUT /- X -/ CARRAGE BOLT P-777

7 JAZEE ONE REP AR S MANUAL MOTOR ASSEMBLY / / QTY. DESCRPTON M-. HP BRGGS & STRATTON M- 8. HP BRGGS & STRATTON -0W MOTOR BRACE D-7 BELT, A- KEVLAR D-7 MOTOR PULLEY E-7 CLUTCH -P KEY 7 F-007- SETSCREW 8 F-0-0 7/" LOCK WASHER F-0 7/-0 X -/" GR. 0 F-0-7 /-8 X -/" BOLT F-0-0 / LOCK WASHER F-0- - X " BOLT F- -7 / LOCK NUT P-0077 DECAL, "CLEAN" H-0 CHOKE CABLE H-0 THROTTLE CABLE REF 7-08P 8 F-7 F P F-00-0 F-00-0 F-00-0 F-8-08P -08P 7 -P.'-... ~~" ~-- --~ 7 ~~ ~ /""' ~ -- QTY. DESCRPTON MOTOR GUARD {SR-00 ONLY) /- X " BOLT {SR-00 ONLY) /- LOCK NUT {SR-00 ONLY) " X 0GA WAHER /8" FLAT WASHER /8- X 7/8" BOLT /" FLAT WASHER /8- STOVER LOCK NUT ENGNE GUARD RH SDE PANEL ENGNE GUARD LH SDE PANEL ENGNE GUARD REAR PANEL P-777

8 JAZEE ONE REP AR S MANUAL HYDRO DLER --- ~ --- ~~; QTY. DESCRPTON -00W DLER ARM -07P SPRNG EXTENSON -08P STAND H-0 SPRNG F-87 /-8 X -/" BOLT F- /-8 LOCK NUT 7 F-80 /-8 X -/" BOLT 8 F-00-0 / FLAT WASHER -0P PN 0 D-7 FLAT DLER F- /- X -/" CARRAGE BOLT F- /" THN NUT, NYLOC D-70 /8" BORE BUSHNG D-7 DXF BUSHNG P-777

9 JAZEE ONE REPAR S MANUAL HYDRO ASSEMBLY - _.,--- 0 \ \ 0 \ ~ ""' \ \ BETWEEN TRANSMSSONS -G /~ 0 REF QTY. DESCRPTON -00P HYDRO MOUNT D-7-0 TRANSMSSON RH D-78-0 TRANSMSSON RH (S/NG, S/NH &AFTER) D-7-0 TRANSMSSON LH D-78-0 TRANSMSSON LH (S/NG, S/NH &AFTER) -07W CLUTCH STOP WELDMENT H- RNG -0P CHAN 7 H- SPRNG 8 H-8 SPACER F- 8 LUG NUT 0 P-8 DECAL, TRE PRESSURE D-7 WHEEL/TRE, 8 X 8. X 8 (" DECK) D-7 WHEEL/TRE, 8 X. X 8 (8" DECK) F-80 8 /-8 X -/" BOLT F-0 7/- X 8" BOLT F-0 7/- X 8-/" BOLT (S/NG, S/NH & AFTER) F- /-8 X /" BOLT F- 0 /-8 LOCK NUT F-00-0 / LOCK WASHER 7 F-8 /8- X 7/8" BOLT 8 F-00-0 /8- LOCK NUT -0P HYDRO BRACE 0 F-0-0 7/- LOCK WASHER F-0-0 7/- LOCK WASHER (S/NG, S/NH &AFTER) F /- NUT S/NG S/NH & AFTER 7 P-777

10 JAZEE ONE REP AR S MANUAL DECK LFT ~ FRONTPANEL ~ ~ > 0 / ~-- 0 ' ~X- 7 \ QTY. DESCRPTON QTY. DESCRPTON -0W DECK LFT ARM H- PLASTC BUSHNG -00P DECK ADJUSTMENT PLATE F-78 COTTER PN, / X " -008P DECK LFT LATCH 7 H-00 SPRNG, DECK LFT -0P DECK LFT ROD P YOKE F-7 /8- X " CARRAGE BOLT F- RUE RNG, /" F-00-0 /8 LOCKNUT 0 F- CLEVS PN, /8 X -/" 7 F-8 / X -/" BOLT F-8 /-8X' 8 F-0-0 /" PLAN NUT F-00-0 /" FLAT WASHER F-8 /-0 LOCK NUT F- /" LOCK NUT 0 F /-0 X " BOLT F- SHOULDER BOLT, / X /8" H-7 EXTENSON SPRNG F-00-0 /" FLAT WASHER H- SPRNG,.7 OD X " -0P SAFETY BAR F- /" WASHER, NARROW 7 H- SPRNG H-7 COTTER PN, /8 X -/" 8 P-777

11 NOT USED N JAZEE ONE REP AR S MANUAL NOT USED N SR-0 MOWERS BRAKES ~LEUSEDN SR-0 MOWERS ('? / ---- SDE PANEL ~ ~7{) ~ei ~~EARMAND BRAKE ROD USED ON MOWERS AFTER SERAL # { D-00A) ~8{) # {C-00A) REF QTY. -0W -00P -0P H- H- H-7 H-7 F- F-0-7 F- F-0-0 F-8 F-00-0 F- F-00-0 F-0 H- DESCRPTON BRAKE ROD WLDT. BRAKE LOCK BRAKE HANDLE PLASTC GRP BRAKE PULL EXTENSON SPRNG COMPRESSON SPRNG RUE RNG, /8" /-8 X -/" BOLT /-8 LOCK NUT /-0 X /' BOLT /-0 LOCK NUT /" FLAT WASHER /-0X -/" BOLT /8' FLAT WASHER /-0 X " BOLT BENT BRAKE LNK BAR P-777

12 JAZEE ONE REP AR S MANUAL SHFT CONTROLS JOYSTCK REF QTY. DESCRPTON -08P SHFT ROD -0P RETANER PLATE -07P LNK ROD -P LNK ROD (S/NG, S/NH & AFTER) -0P SHORT LNK ROD -7P SHORT LNK ROD (S/N G, S/N H & AFTER) -00P SWVEL ARM D-70 BUSHNG 7 F-0 ROLL PN 8 F-7 COTTER PN F- /-0 X -/" BOLT F-70 /-0 X -/" BOLT (S/NG, S/NH & AFTER) 0 F-8 /-0 LOCK NUT F /" FLAT WASHER F-8 /-0 X /" BOLT F-0-0 /-0 X /8' BOLT F-7 /-0 x " BOLT H-8 BUSHNG, BALL JONT H- /8 x / ADAPTER (S/N G, S/N H & AFTER) 0 P-777

13 JAZEE ONE REPAR S MANUAL JOYSTCK STEERNG CONTROL AND RELATED S 7 FOR SR00 & OLDER MOWERS NOTE; TEM'S # AND f MUST BE REPLACED AT THE SAME TME FOR MAXMUM PERFORMANCE QTY. DESCRPTON -A JOYSTCK ASSEMBLY -P JOYSTCK YOKE H- PVOT SHAFT -07P PVOT BLOCK F-0 BALL PLUNGER H-7 SNAP RNG, SPRLOCK -0P PVOT BLOCK PLATE 7 F- 8 #- X /8" SCREW SLOT 8-0P JOYSTCK TOP PLATE REF F-7 0-0A H- F-7 F-0-0 F-0-0 F-8 F H-7 QTY. DESCRPTON GASKET, FOAM JOYSTCK SHAFT ASSEMBLY BOOT, BELLOWS /-0 X /" FHCS GR. /-0 X " HHCS GR. /" LOCK WASHER /-0 LOCK NUT /8- NUT, JAM GRP, HANDLE P-777

14 JAZEE ONE REPAR S MANUAL JOYSTCK STEERNG CONTROL AND RELATED S FOR SR0 7 NOTE; TEM'S / AND / MUST BE REPLACED AT THE SAME TME FOR MAXMUM PERFORMANCE ~---- REF 7 8 QTY. DESCRPTON 7-A JOYSTCK ASSEMBLY -P JOYSTCK YOKE H- PVOT SHAFT H- PVOT BLOCK F-0 BALL PLUNGER H-7 SNAP RNG, SPRLOCK -0P PVOT BLOCK PLATE F- 8 #- X /8" SCREW SLOT -P JOYSTCK TOP PLATE QTY. DESCRPTON H-7 GASKET, FOAM 0-0A JOYSTCK SHAFT ASSEMBLY H- BOOT, BELLOWS F- ROLL PN, / X /8 F-0-0 /-0 X " HHCS GR. F-0-0 /" LOCK WASHER F-8 /-0 LOCK NUT F-0-0 /8- NUT, JAM 7 H-7 GRP, HANDLE P-777

15 JAZEE ONE REP AR S MANUAL FUEL TANK -- / ; \ \?- 0 ~ --(j)? "' QTY. DESCRPTON H-07 FUEL TANK H- FUEL CAP -070P FUEL LNE, " H- HOSE BARB, go H- HOSE CLAMP H-87 HOSE CLAMP 7-0P CLAMP 8 F- /-8 X /' BOLT F-00-0 / FLAT WASHER 0 F- LOCKNUT P-777

16 FRAME AND RELATED S FOR SR00 & SR0 JAZEE ONE REP AR S MANUAL ~ ~ - dl -. ~ ~ ~ \ / / l- REF QTY. -00P -08P -00P -00P P-07-08P 7-0P 8-0P -08A 0-07P F- F- F-7 F-8 F-00-0 F- DESCRPTON FRAME SEAT SUPPORT SDE PANEL, LH SDE PANEL, RH DECAL, COUNTRY CLPPER PVOT PLATE DRAG BAR LOCATOR REAR BAR LOCATOR FOOT DECK W/ DECALS (-0W) DRAG BAR /-8 X /" BOLT / LOCK NUT /-8 X /" CARRAGE BOLT /8- X 7/8" BOLT /8 LOCKNUT /- X " BOLT REF 7 F-7 8 F-00-0 H- 0 F- F-80 H P F-8 F-8 F-8 7 P-08 8 P-8-087P 0 F-0 F- QTY. DESCRPTON /- X " BOLT /- LOCK NUT RUE RNG, /" /" WASHER, NARROW CLEVS PN, / X -/" SPRNG, SEAT WASHER /-0 X /" BOLT /-0 LOCK NUT U-NUT, /-8 DECAL, SR00 {SR00MODELSONLY) DECAL, SR0 {SR0MODELSONLY) FUSE MOUNT PLATE #- X /8 MACHNE SCREW #- NYLOC NUT P-777

17 JAZEE ONE REPAR S MANUAL DECK MOUNTNG ASSEMBLY ALL NUMBERS SHOWN ON PAGES,, AND NOTE: FOUR /" NUTS LOOSE ENOUGH FOR BARS TO PVOT. NOTE: BOTH REAR BARS GO ON THE OUTSDE AS SHOWN. P-777

18 JAZEE ONE REP AR S MANUAL FRONT END / 7~ ~ """ = "" QTY. DESCRPTON -0W FRONT END WELDMENT -08W CASTER YOKE -P BEARNG SPACER -P BEARNG SHELD -07P THRUST WASHER F- /- X /" BOLT 7 F-00-0 /" LOCK NUT 8 F- ROLL PN F- 8 /8- X " BOLT 0 F /8- LOCK NUT H-0 FLANGED BUSHNG D- BEARNG P-8 DECAL, TRE PRESSURE ( PS) D-0 0" TRE WTH RM H-0 GREASE FTTNG P-777

19 JAZEE ONE REP AR S MANUAL FRONT PANEL & FENDERS -H -~ NTO U-NUT N LH SDE PANEL ~ 7 8 ~ ( )~ \ / ~ REF -07A -07A -8A -00P -0A -0A P P-78 8 P-78 P-8 0 P- -08P F-0- F- 0-0 F-00-0 F- F P 8 F- QTY. 0 7 DESCRPTON FRONT PANEL W/DECALS (-00P) FENDER CAP, RH W/DECALS (-08P, W/0 HR METER) FENDER CAP, RH W/DECALS (-P, W HR METER) FENDER CAP, LH FENDER SKRT RH W/DECAL (-0P) FENDER SKRT, LH W/DECAL (-0P) DECAL, "JAZEE ONE" DECAL, "SAFETY STOP" DECAL, CUT REFERENCE DECAL, "BRAKE OFF & ON" DECAL, "CONTROL PANEL" CUP HOLDER /-8 X " BOLT / LOCK WASHER / FLAT WASHER /-8 LOCK NUT U-NUT, /" TRM, FUEL TANK /-8 X /' BOLT 7 P-777

20 JAZEE ONE REP AR S MANUAL SEAT AND RELATED S / -- ~ ' ~~F)~~. (~;~~~) ' -~. \' 7 8 / 8 QTY. DESCRPTON -00P SEAT MOUNTNG BRACE -0P ARM REST RH. {JOYSTCK) -0W ARM REST LH. {JOYSTCK) -A ARM REST PAD H- SEAT F-0-7 /8- X -/" GR. BOLT 7 F-00-0 /8- LOCK NUT 8 F-00-0 /8" FLAT WASHER F-0-0 /8- PLAN NUT 0 H-7 TAPERED HANDLE F-0- /8- X /" BOLT F-00-0 /" FLAT WASHER F-0-0 /" LOCK WASHER -07A T-HANDLE ASSEMBLY F-0- /-8 X " BOLT 8 P-777

21 JAZEE ONE REPAR S MANUAL WRE HARNESS & RELATED S FOR SR00 & OLDER MOWERS "' s ~, ~ ~/ ~"' YELLOW 0 BLUE/ ~~~- / / tt:;- TO STARTER TO SEAT SWTCH ()BLUE ~BLUE BLK. ---ltj RED~ OPTONAL REF E-8 E-878 E-0 E-87 E-0 F-7 7 F E- E-7 0 E-07 F- F- F-8 F-8 F P 7 E-0 8 F- E-8 E-07 QTY. DESCRPTON BATTERY HOUR METER SOLENOD START SWTCH CLUTCH SWTCH /- NUT /-0 X /8" GR. RETANER CLP BRAKE SWTCH SWTCH, SPOT MN -0 X / SCREW STAR WASHER /-0 X /" GR. /-0 LOCK NUT /" FLAT WASHER BATTERY HOLD DOWN WRE HARNESS - LOCK NUT COVER (KEY SWTCH) -NOT SHOWN- OL PRESSURE SWTCH (KAWASAK) -NOT SHOWN- P-777

22 JAZEE ONE REP AR S MANUAL WRE HARNESS & RELATED S FOR SR0 / ~-" ~-0 TO SEAT SWTCH BLUE # ~ BLUE #A SeatSW BLUE () BLK. fl Joystick ~- s-~ "' Clutch TO STARTER 7 OPTONAL gnition YELLOW () BLUE ---A- RED ~BLK. 8 () RED QTY. DESCRPTON E-8 BATTERY E-878 HOUR METER E-0 SOLENOD E-87 START SWTCH E-0 CLUTCH SWTCH F-0-0 /-0 NUT 7 F-0-0 /-0 X " GR. 8 E- RETANER CLP E-7 BRAKE SWTCH 0 F-88 /-0 U-NUT F- 0-0 /" LOCK WASHER E-07 FUSE, #ATC-0 F-8 /-0 X /" GR. F-8 /-0 LOCK NUT F-00-0 /" FLAT WASHER -0P BATTERY HOLD DOWN 7 E-0 WRE HARNESS 8 E-8 CABLE, BATTERY TO SOLENOD E- CABLE, SOLENOD TO ENGNE E-8 COVER {KEY SWTCH) -NOT SHOWN- 0 P-777