REPAIR PARTS MANUAL SR500 P-12938

Transcription

1 REPAIR S MANUAL TM SR500

2 COUNTRY CLIPPER CHALLENGER SR-500 ZERO TURN RADIUS MOWER TABLE OF CONTENTS SECTION 1 - MOWER DECKS AND RELATED S 1. 5" DECK ASSEMBLY. 60" DECK ASSEMBLY 3. DECK SPINDLE ASSEMBLY 4. DOUBLE IDLER & RELATED S 5. LIFT HANDLE ASSEMBLY & RELATED S 6. LIFT ASSEMBLY & RELATED S 7. TRANSMISSION IDLERS & RELATED S SECTION - TRACTOR FRAME AND RELATED S 8. CASTER WHEEL ASSEMBLY 9. FRAME SIDES & RELATED S 10. FENDER ASSEMBLY 11. SEAT, FOOT DECK ASSEMBLY & RELATED S 1. FRONT STEP ASSEMBLY SECTION 3 - TRACTOR DRIVE AND RELATED S 13. FUEL TANKASSEMBLY 14. JOYSTICK STEERING CONTROL & RELATED S 15. JOYSTICK STEERING CONTROL & RELATED S (CON'T) 16. TWIN STICK STEERING CONTROL & RELATED 17. PARKING BRAKE ASSEMBLY & RELATED S 18. MOTOR ASSEMBLY & RELATED S- 4HP KAWASAKI 19. MOTOR ASSEMBLY & RELATED S- 7HP KOHLER 0. MOTOR ASSEMBLY & RELATED S- 30HP BRIGGS & STRATTON 1. E-6405 WIRE HARNESS ASSEMBLY & RELATED S- KOHLER (JOYSTICK). E-6415 WIRE HARNESS ASSEMBLY & RELATED S- KAW & BRIGGS (JOYSTICK) 3. E-6416 WIRE HARNESS ASSEMBLY & RELATED S- ALL ENGINES (TWINSTICK) 4. E-6417WIRE HARNESS ASSEMBLY & RELATED S- KAW & BRIGGS 5. E-6436 WIRE HARNESS ADAPTER & RELATED S- BRIGGS (TWINSTICK)

3 5" MED DECK ASSEMBLY o 1 15 REF QTY B3P 5 BUSHING 3 9-9W W 1 DUST BAFFLE, 5" Hanger Weldment W CASTING,HANGER,WIDE BASE P 1 OUTLET STIFFENER, SMALL A 1 CHUTE ASS'Y SM A PULLEY COVER w/decals B A 1 5" MED DECK w/decals BOW 1 SPLITIER BAFFLE 10 D V-BELT, B-1 84, KEVLAR 11 F / Nyloc Nut 1 F /.6-16 Stover Nut 13 F /4" Flat Washer 14 F /16" Flat Washer 15 F /16-18 X 1" Capscrew 16 F /.4" LockWasher 17 F /.8" LOCKWASHER 18 F-115 5/16-18 Stover Nut 19 F /4-0 Stover Nut 0 F-151 1/" WASHER CUSTOM 1 F /4-0 x 3~4" Capscrew F x 4" CARRIAGE BOLT 1 REF F-167 B F-1741 F F F-1935 F H H-39 4 H-40 H P P P P P P A 1 QTY x arraige Bolt 3/8-16 x 6" apscrew arriage Bolt, 1/4 X 3~4" 1/ x -5/8" Clevis in ARRIAGE BOLT, 1/4 X 1-1/" PRING, CO~P.656 X.05 X 1.97 Roller, DIA. x 4-13/16L 1 /." Rue Rin~ 1/." x 4-1/. " Clevis Pin 1/" x 5-1/" Clevis Pin Decal, WARNING DECAL "DANGER ROTATING BLADES" DECAL, HOIST POINT DECAL, JAZEE DECK BELT ROUTING DECAL, DECK SIZE, 5 DECAL, MISSING CHUTE SPINDEL ASS'Y - SEE PAGE 3 DOUBLE IDLER ASS'Y - SEE PAGE 4 FRONT IDLER ASS'Y - SEE PAGE 4 REAR IDLER ASS'Y - SEE PAGE 4 ECK PROP t>ss'y, PIVOT FRONT

4 60" MED DECK AS SEMEL Y II C) REF QTY P 5 BUSHING W Hanger Weldment W 1 0" DUST BAFFLE P CALPER BRACKET P ROLLER 60-13P 1 UTLET STIFFENER, LARGE A 1 CHUTE ASSEMBLY, SM A ULLEY COVER w/decals A 1 0" MED DECK w/decals W 1 PUTTER BAFFLE 11 D-3776-W 1 Bzl{ B F Nyloc Nut 13 F /8-16 Stover Nut 14 F /4" Flat Washer 15 F /16n Flat Washer 16 F / x 1" Capscrew 17 F /4" LockWasher 18 F /8" LOCKWASHER 19 F-115 5/16-18 Stover Nut 0 F /4-0 Stover Nut 1 F /" WASHER CUSTOM F /4-0 x 3}4n Capscrew x 7 8" Ca screw REF QTY. 4 F F F F F F F F H H H P P P P P P A 1 X 3/8-16 x 1-Vc4" Carraige 3/8-16 x 6" apscrew orrioe Bolt, 1/4 X 3/4" ARRI GE BOLT, ~4 X 1-)J?" 5/16-18 x 1" C RRIAGE B LT, 1/-13 X 3-1/" CARRIAGE BOLT PRING, CO~P.656 X.05 X 1.97 Roller, DIA. x 4-13/16L 1/" Rue Rin~ 1/" x 5-1/ " Clevis Pin Decal, WARNING DECAL "DANGER ROTATING BLADES" DECAL, HOIST POINT DECAL, DECK SIZE, 60 DECAL, MISSING CHUTE DECAL, DECK BELT ROUTING SPINDEL ASS'V - SEE PAGE 3 DOUBLE IDLER ASS'Y - SEE PAGE 4 FFRONT IDLER ASS'Y - SEE PAGE 4 REAR IDLER ASS'Y - SEE PAGE 4 DECK PROP ASS'V, AllOT FRONT

5 TORQUE TO 140 ft-lb PULLEY NOT INCLUDED * IN ASSEMBLY 1 DECK SPINDLE ASSEMBLY 69FN-001A (APPLY THIN LAYER OF CHEVRON RYKOTAC GREASE TO THE TOP SURFACES OF THE BEARING AND HOUSING PRIOR TO INSTALLING ITEM #3 (BEARING CAP). 5 8 MOWERS ARE SHIPPED WITH 3 to 4 oz OF CHEVRON SRI NLGI GREASE INSIDE EACH SPINDLE HOUSING. BLADE NOT INCLUDED IN ASSEMBLY ~ 10 TORQUE TO 100 ft-lb REF REF QTY. QTY. F-078 3/4-6 TOP LOCK NUT 15 H-707 GREASE PACKET P * 5" DECK PULLEY, 4.76PD 16 H-654 BLADE, HIGH L, 18 3/8" CUT 5" * P * 60" DECK PULLEY, 4.76PD H-655 BLADE, HIGH L, 1" CUT 60" P CAP, BEARING 4 H-639 O'RING, RUBBER OPTIONAL BLADES 5 D-3867 BEARING, #606 H-660 BLADE, LOW L, 18 3/8" CUT, 5" P SHAFT, SPINDLE H-661 BLADE, LOW L, 1" CUT, 60" P HOUSING, SPIND LE H-666 BLADE. GATOR, 18 3/8" CUT 5" P BLADE DRIVER H-667 BLADE. GATOR. 1" CUT 60" P BLADE WASHER 10 F-073 5/8-11 X 1.5 HHCS GR P 4 SPINDLE SPACER, WASHER 1 F /8-4 X 1.5 CAP SCREW 13 F /8 LOCK WASHER 14 F LOCK NUT 3

6 DOUBLE IDLER DRIVE BELT IDLER & RELATED S 5" & 60" MED DECKS 18 I \ RIGHT REAR STATIONARY IDLER ASSEMBLY FRONT STATIONARY IDLER AS SEMEL Y (x) OF IDLER ARM ASSEMBLY (#7) 34 --U 14 tr- 35 REF P ASHER, BEARING CAP P 1 Belt Tightner Handle P 1 Belt Tightner Arm P 1 EXTENSION FOR SPRING P 1 BELT KEEPER P 1 MOUNTING PIN A 1 IDLER ARM ASSEMBLY P 1 HACKLE P 1 SPACER, BELT GUARD P 1 BELT GUARD 11 D Pulley flat idler 1 " Bore 4" 1 D-3730 Flanged Bushin~ /8" Bore 13 D PULLEY V-IOLE 4.48 O.D. 3/8 14 F /6-16 Stover Nut 15 F /-13 Stover Nut 16 F /6" Flat Washer 17 F /8-16 x-1/4" Copscrew 18 F x 1 " Ca screw REF QTY. 19 F F F F F F F F F F H P 1 HOLE P 3 D D F F P 1 4 1/-13 Hex Jam Nut 1 /" WASHER, CUSTOM 1/-13 x1-1i?" C~screw 1/4" x 1/" RIVE CREW 1/-13 X -1/4" CARRIAGE BOLT 1/-13 THIN NYLOC NUT ~8-16 x " Carrai~e Bolt SHER, 3/8 FENDE WASHER.4061D X.500 X 7GA THK SPRING,5 X 1-1 /,TAPERED ENDS BELT KEEPER SPACER IDLER MOUNT PULLEY, FLAT IDLER, 5" PULLEY, FLAT IDLER, 6" CARRIAGE BOLT 1{.-13 X 3-3/4" 1/-13 X 3-1/ " CARRIAGE BOLT 3 8" SPACER

7 LIFT HANDLE ASSEMBLY & RELATED S FRAME IDE \ REF QTY P LIFT HANDLE, LOWER 659-0W FRAME WELDMENT, LH. 3 F-16 3/6-16 X " CAPSCREW p HANDLE LINK P HANDLE PIVOT BRACKET P TOP PEG LATCH PLATE P LIFY HANDLE, UPPER 8 H SPRING, 1 1/" OD. X 8" 9 F-146 NUT, 1/-0 JAM 10 F-167 CARRIAGE BOLT, 3/6-16 X P SPRING ANCHOR PLATE 1 F NUT, 1/-13 LOCKNUT 13 F /-13 X 1 1/4" GR F X 3" GR /4" 5 REF P 16 F F F H-39 0 H-34 1 H-460 F QTY. 7 1 HANDLE PIVOT PIN NUT, 3/6-16 LOCKNUT (STOVER) CLEVIS PIN, 1/ X 5/6" 1 /" FLAT WASHER RUE RING, 1 /" VINYL GRIP, 3/8 X 1 1/" SPRING EXTENSION CABLE FHCS 1/-13 X " GR. 5 SEE PAGE 7

8 LIFT ASSEMBLY & RELATED S 1--~ 8 '?( A RELEASE HANDLE ASSEMBLY REF QTY. REF QTY P DRAG BAR TAB P DECK HOOK P 4 DRAG LINK BAR W 1 RELEASE HANDLE WELDMENT P 1 LIFT BAR P 1 HOOK KEEPER P LIFT SLEEVE, FRONT 3 H SPRING, TORSION P LIFT SLEEVE, REAR 4 F NUT, 3/8-16, STOVER 6 F /16-18 X 1 1/4" GR.5 5 F WASHER, FLAT, 3/8" 7 F /16-18 STOVER NUT 6 F-009 SPIROL ROLL PIN 1/4 X 1-1/ P 1 DECK LIFT PEDAL 7 F CAPSCREW. 3/8-16 X. GR P 4 HANGER PIN 8 H-401 TREAD PAD 10 F-1815 CLEVIS PIN, 1/ X 1 1/" 9 H-196 1/ 4"x 1" HANDLE GRIP 11 F NUT. 1/" JAM W FRONT AXLE WELDMENT 1 F /-13 X 3 1/, " THREAD P LATCH PLATE 13 F WASHER, 1 / NARROW P PLATE, CATCH 14 H-39 7 RUE RING, 1 /" 33 F-1158 NUT, 1/4" STOVER 15 F-1890 CLEVIS PIN, 1/ X 3 1 /" 34 F-183 CARRIAGE BOLT, 1/4-0 X 3/4" 16 F CLEVIS PIN. 1/ X 3/4" 35 F /" STOVER NUT 17 F /16-4 x " HHCS 36 F /16-4 JAM NUT P ADJUSTABLE HANGER END 37 F /- 13 x 3-1/" CAPSCREW A 1 RELEASE HANDLE ASSEMBLY 6

9 TRANSMISSION IDLERS & RELATED S ITEM QTY # # P SPACER D-3617 PULLEY, FLAT IDLER, 1 /" BORE, 4" 3 H-907 SPRING, 5.43 X 1-1/, TAPPERED ENDS A IDLER ARM ASSEMBLY P CLUTCH STOP 6 F /16-18 x 1-3/4" CAPSCREW 7 F /8-16 X 1-1/" GR. 5 8 F /1 6" FLAT WASHER 9 F /8-16 STOVER LOCK NUT 10 F /16" LOCK NUT W 1 MOTOR MOUNT WELDMENT 1 F-18 FHCS, 1/-13 x " GR.5 13 F /-13 STOVER NUT 14 F-10 FHCS, 5/16-16 x 3/ 4" GR.5 7 ITEM # QTY # P TUBE, SPRING MOUNT P MOUNTING PIN F /" FLAT WASHER F /8-16 x 3" CAPSCREW D-3730 FLANGED BUSHING

10 NOTCH TO REAR OF MOWER ~ -15 CASTER WHEEL ASSEMBLY NUT TO INSIDE OF MOWER VALVE STEM TO OUTSIDE OF MOWER 5 I 4 REF W P P P D-343 P D-3670 QTY. CASTER WELDMENT BEARING SPACER BEARING CAP 4 BEARING SHIELD 4 BEARING, 5/8 ID X 1 3/8 OD DECAL, 1 PSI FRONT TIRE/WHEEL F /-13 X 6 1/" GR. 5 BOLT F /-13 LOCK NUT F /16 ROLL PIN 8 REF 11 D F F F W 16 H P 18 F F-1855 QTY. 4 BEARING, SPD SF /16" FLAT WASHER 5/16" LOCK WASHER 5/16-18 X 1" W/NYLON PATCH 1 FRONT AXLE WELDMENT GREASE ZERK STOP TAB 4 1 I 4" X 5/8" SELF TAPPING SCREW 3/16" X 1" ROLL PIN

11 FRAME SIDES & RELATED S 8 6 \ 3 \ 4 5 I REF QTY W FRAME SIDE RH W FRAME SIDE LH W AXLE MOUNTING WLDT W MOTOR MOUNT WLDT P SIDE PANEL RH. (JOYSTICK) P SIDE PANEL RH. (TWINSTICK) P SIDE PANEL LH. (JOYSTICK) P SIDE PANEL LH. (TWINSTICK) 7 F /-13 X 1-1/4" GR A 1 ENGINE GUARD w/decal 9 F FHCS, 1/-13 x 1-1/" GR P DRAG BAR TAB 11 D-3730 BUSHING, 5/8 BORE (JOYSTICK) 1 F /8-16 STOVER NUT 13 F-18 1 FHCS, 1/-13 x GR.5 14 F FHCS, 1/-13 X 1-1/4" GR.5 15 F /-13 LOCK NUT 16 F-14 4 FHCS, 3/8-16 X 3/4" GR.5 REF QTY. 17 F-18 FHCS, 1/-13 X ", GR.5 18 H-600 SEAL SHAFT 19 D-385 BEARING, TAPARED SET W FRONT AXLE WELDMENT 1 P DECAL, CC, CHROME, LG F-16 FHCS, 3/8-16 x " GR.5 3 D-386 BEARING, TAPARED SET P 1" WASHER 5 F-178 3/16 X " COTTER PIN 6 F SLOTTED NUT 7 H-194 GREASE CAP 8 F-15 4 FHCS, 3/8-16 x 1-1/4" P RING, BACK-UP, STEEL P PLATE, SPRING MOUNT 31 F HEX NUT, 1/ P GUARD, BUMPER 9

12 FENDER ASSEMBLY TWINSTICK FENDER ASSY REF REF QTY. QTY A FENDER CAP w/decal, RH, (JOYSTICK) 15 F-11 8 FHCS, 5/16-18x1" GR.5 w/patch A FENDER CAP w/decal, RH, (TWIN STICK) 16 F FHCS, 5/16-18 X 3/4" GR.5 P-195 DECAL, CONTROL PANEL A 1 FRONT PANEL w/decals A FENDER CAP w/decal, LH (JOYSTICK) 18 F /16-18 "U"-NUT A FENDER CAP w/decal, LH (TWINSTICK) 19 F /4-0 "U"-NUT 4 P-1138 DECAL, PARK BRAKE 0 H-8 CUP HOLDER A FENDER SKIRT w/decal, RH 1 P-1034 DECAL, "CUT HEIGHT" A FENDER SKIRT w/decal, LH P-1984 DECAL, CHALLENGER, (KAW & KOH) 7 P-1979 DECAL, CC, CHROME, SM P-194 DECAL, CHALLENGER, (BRIGGS) A 1 LATCH PLATE RH W/DECAL 3 P-1557 DECAL, "CAUTION" P LATCH PLATE LH. 4 P DECAL, WARNING SEE PAGE 9 5 H-166 U CHANNEL TRIM SEE PAGE P NEUTRAL PLATE 1 F FHCS, 1/ 4-0x3/ 4", GR.5 w/patch 7 P-153 DECAL, "USA" 13 F /16-18 LOCK NUT 8 P-1980 DECAL, CC CHROME (KAW & KOH) 14 F-08 LOCK PIN, POSITIVE 1/" x -1/" P-1097 DECAL, CC CHROME (BRIGGS) 10

13 SEAT, FOOTDECK & RELATED S 5 9 \ UNDERSIDE OF SEAT MOUNTING BASE "#1"- LATCH S 6 5 MOWER SIDE PLATE,~ 14 ~ 3 / 1 SIDE.. 9 8/ REF QTY. REF P PLATE, SEAT F P PLT, REAR SEAT FILLER 3 F P PLATE, ARM REST RH 4 F P PLATE, ARM REST LH (JOYSTICK) 5 F P PLATE, ARM REST LH (TWINSTICK) 6 F H-763 PAD, ARM REST 7 F P FOOT DECK 8 F P PIN, SEAT HINGE 9 F p LIFT BAR P 9 H-754 SEAT (KAWASAKI & KOHLER( P H-604 SEAT (BRIGGS) 3 H P LATCH, SEAT 33 F P-1940 SERIAL TAG 34 F F LOCK NUT 35 H P-1473 SERIAL TAG LAMINATION DECAL 36 F F /8-16 JAM NUT 37 F F-10 4 FHCS, 5l16-18x3l4" GR5 38 H F " FLAT WASHER P 17 H-764 HANDLE, JOYSTICK 40 H F X 1" GR F F x 1" CAPSCREW W P 1 SPACER, SEAT PAN 43 H F-15 FHCS, 5l16-18x1-1l4" GR5 11 /9 SEAT "#9" - (BRIGGS) QTY NYLOC NUT, FLANGED 6 FHCS 5l16-18x1" wipatch 1 1 I 4-0 X 518", GR I 4" FLAT WASHER 1l"x1-1l" SHOULDER BOLT, SOCKET X 1 11" GR5 8 FHCS, 5l16-18x3/ 4" GR STOVER NUT SHELF, REAR, FUEL TANK BAR, REINFORCEMENT, SEAT 1 CABLE 4 11" WASHER 3 1l4-0x3l4" CAPSCREW 3/ 4x4" EXTENSION SPRING STOVER NUT "U" NUT HANDLE, GRIP 1 BATIERY HOLD DOWN 3 SPRING, ASSIST 1 I 4" LOCK WASHER BRAKE HANDLE TRACK KIT

14 FRONT STEP ASSEMBLY ~ REF QTY P FRONT STEP F-14 FHCS, 3/8-16 X 4'' GR.5 3 F /8-16 LOCK NUT p BRACKET, STEP MOUNT, RH P BRACKET, STEP MOUNT, LH 6 H-461 RUBBER BUMPER BUTTON 7 F-14 FHCS, 3/8-16 X 3/ 4" GR.5 1

15 FUEL TANK ASSEMBLY H-75 3 ~~ 6 ~~ I REF QTY. H-75 H H ft 4 H-74 5 H H H H H ft 10 H GALLON TANK, VENTED GAS CAP, RATCHET FUEL LINE PICK UP TUB E GROMMET, PICK UP TUBE HOSE CLAMP, 1 /" REMOTE VENT REMOTE VENT GROMMET VENT LINE VENT LINE CLAMP 13

16 JOYSTICK STEERING CONTROL AND RELATED S 7 13 REF QTY A JOYSTICK ASSEMBLY F- 103 BUTTON SHCS, 1/4-0x1" P PIN, PIVOT, JS, LONG F-151 1/" WASHER 65-16P SPACER, JOYSTICK PANEL F /16-18 STOVER NUT F /4-0 LOCK NUT F /4-0 x 3-1/" CAPSCREW P 1 BUSHING,.375 ROD END, SHORT REF QTY P LINKAGE, INNER, JOYSTICK P BUSHING,.375 ROD END P TUBE, PIVOT, JOYSTICK P OUTER, LINKAGE, JOYSTICK 14 F-10 3 FHCS, 5/16-18 x 3/ 4" GR5 15 H BOOT 16 H NUT, JOYSTICK 17 H-764 HANDLE, JOYSTICK 14

17 JOYSTICK STEERING CONTROL & RELATED S \ ITEM QTY # # F /8-16 x 1" CAPSCREW P STAND-OFF, LINKAGE MOUNT 3 F-13 NUT, 1/4-0 NYLOC, FLANGED P 1 OUTER LINKAGE, JS 5 F /16" FLAT WASHER P 1 INNER LINKAGE, JS P STUD, LINKAGE MOUNT P 1 ROD, SHIFT CROSS 9 F /8" LOCKWASHER A SWIVEL ARM 11 H LINKAGE, JS 1 D-3730 BUSHING 13 F-115 5/16-16 STOVER NUT P DAMPER BOLT, 5/16-18 x 3/4 15 F E -RING FOR 1 I 4" SHAFT 16 H-467 DUAL ACTION DAMPER 15

18 TWINSTICK STEERING CONTROL & RELATED S (RIGHTHAND SHOWN, LEFTHAND OPPOSITE) 8 MOWER SIDE PANEL 3 TRANSMISSION / REF QTY P H W 4 F F-19 6 H P P 9 F F P 1 F F P 15 F F F F-1610 LINK ROD ASSEMBLY GRIP, 15", CLOSED END DUAL LEVER CONTROL 5116 LOCK NUT FHCS, X 1 11" wipatch ADAPTER, ROD END, LONG TUBE SPACER LOWER SHIFT BLOCK NYLOC NUT NUT, FLANGE LOCK WASHER, NYLON 11 ID x 118" FHCS, x " GR STOVER NUT SHIFTING YOKE x 1-114" CAPSCREW JAM NUT 1 I 4" LOCK WASHER E -RING FOR 1 I 4" SHAFT REF / F D F-058 E P P 4 F F F P 8 F P 30 H-467 QTY X 1 114" CAPSCREW FLANGED BUSHING 518" BORE x 3 11" CAPSCREW SWITCH, SNAP MOUNT MOUNTING BRACKET (RH) MOUNTING BRACKET (LH) STOVER NUT 1 SPACER 1 I 4" FLAT WASHER 1 DAMPER BOLT, NYLOC NUT DAMPER BOLT, X 314" DUAL ACTION DAMPNER 16

19 I 1 11 PARKING BRAKE AS SEMEL Y & RELATED S 8~ 13 ~8 / 7 SEE PAGE 11 FOR SEAT HINGE S

20 MOTOR & TRANSMISSION ASS'Y & RELATED S FOR 4HP KAWASAKI 6' / 11 TORQUE T;..._ 55FT-LBS / 4 ITEM # # QTY 1 M ENGINE, KAW 4HP, FS730V TWIN E CLUTCH-BRAKE, CMS 00ft/lb 3 D V-BELT, KEVLAR CORD, A-69 4 H OIL DRAIN VALVE 5 E OIL PRESSURE SWITCH 6 F /1 6-0x-1 /" CAPSCREW, GR P 1 KEY, 1/4 SQ. X 1-1/4" ITEM # F-14 FHCS, 5/16-18 X 3/4" BOLT GR gp 1 FREE WHEEL ANCHOR H-87 1 CHOKE CABLE H THROTILE CABLE.37 1 P DECAL, "CLEAN" F-18 1 SETSCREW, 1/4" X 1/4" p REAR HYDRO BRACE P MOTOR PULLEY D TRANSAXLE, RH, ZT D TRANSAXLE, LH, ZT F /4" FLAT WASHER H MUFFLER, KAWASAKI P FREEWHEEL CHAIN W/SPRING W 1 MOTOR MOUNT 49 H-539 FAN BLADE REPLACEMENT 50 3 P DECAL, TIRE PRESSURE, 1 PSI 51 4 F /B-16 X 1-1/" HEX BOLT 5 5 F /-13 STOVER NUT 53 6 F /16" FLAT WASHER 54 7 F /16-18 LOCK NUT P 1 CLUTCH STOP 56 9 F /4-0 X 5/8" GR F /4-0 LOCK NUTS D-3661 TIRE, x11-10 TURF # QTY F-1499 B LUG NUT, 1 / X P 1 BRACE, TRANSMISSION P HYDRO MOUNT BRACE F-17 4 FHCS, 1/-13 X 1-1/4" GR5 F-145 5/16-18 X 6" BOLT GR8 F-10 1 FHCS, 1/-13 X 1-1/4" GRS P 1 HYDRO BRACE F /16-18 X 3" BOLT P FAN SHROUD F /8" FLAT WASHER F /8-16 LOCK NUT F-180 5/16-18 x -1/4" CAPSCREW F-149 5/16-3/8 RUE RING F /16-18 x 1" CAPSCREW F /8-16 x 1-1 / 4" CAPSCREW F /8" LOCK WASHER P GROUND STRAP H-76 VENT TUBE ADAPTER F SPACER H-567 TRANSAXLE OIL FILTER H HOSE CLAMP H HOSE 5" LONG D-3791 SMALL HYDRO TANK P WHEEL BACKING PLATE H-517 VENT TUBE ADAPTER H-761 HOSE, 1 " X 19"

21 MOTOR & TRANSMISSION ASS'Y & RELATED S FOR 7HP KOHLER "" TORQUE TO:..._ 55FT-LBS / 4 ITEM # # QTY 1 M-5335 ENGINE, 7HP, KOHLER COMMAND E-653 CLUTCH-BRAKE, CMS 00ft/lb 3 D-3889 V-BELT, KEVLAR CORD, A-69 4 H-589 OIL DRAIN VALVE 5 H HOSE, 1 /" x 19" 6 F /1 6-0x -1/" CAP SCREW, GR P 1 KEY, 1/4 SQ. X 1-1/4" ITEM # F-14 FHCS, 5/16-18 X 3/4" BOLT GR P 1 FREE WHEEL ANCHOR H CHOKE CABLE H THROTILE CABLE 39 1 P DECAL, "CLEAN" F-18 1 SETSCREW, 1/4" X 1/4" p REAR HYDRO BRACE P MOTOR PULLEY D TRANSAXLE, RH, ZT D TRANSAXLE, LH, ZT F /4" FLAT WASHER P WHEEL BACKING PLATE P FREEWHEEL CHAIN W/SPRING W 1 MOTOR MOUNT 51 H-539 FAN BLADE REPLACEMENT 5 3 P DECAL, TIRE PRESSURE, 1 PSI 53 4 F /8-16 X 1-1/" HEX BOLT 54 5 F /-13 STOVER NUT 55 6 F /16" FLAT WASHER 56 7 F /16-18 LOCK NUT P 1 CLUTCH STOP 19 QTY # F /4-0 X 5/8" GR. 5 F /4-0 LOCK NUTS D-3881 TIRE, x11-10, TURF F LUG NUT, 1 / X P 1 BRACE, TRANSMISSION P HYDRO MOUNT BRACE F-17 4 FHCS, 1/-13 X 1-1/4" GR5 F-145 5/16-18 X 6" BOLT GR8 F-10 1 FHCS, 1/-13 X 1-1/4" GR P 1 HYDRO BRACE F /16-18 X 3" BOLT P FAN SHROUD F /8" FLAT WASHER F /8-16 LOCK NUT F-180 5/16-18 x -1/4" CAPSCREW F-149 5/16-3/8 RUE RING F /16-18 x 1" CAPSCREW F /8-16 x 1-1/4" CAPSCREW F /8" LOCK WASHER P 1 GROUND STRAP H-76 1 VENT TUBE ADAPTER H VENT TUBE ADAPTER H-567 TRANSAXLE OIL FILTER H HOSE CLAMP H HOSE 5" LONG D-3791 SMALL HYDRO TANK

22 MOTOR & TRANSMISSION ASS'Y & RELATED S FOR 30HP BRIGGS & STRATTON 6" TOROUE TO: 55FT-LBS / 4 ITEM # # QTY 1 M ENGINE, 30HP, BRIGGS & STRATION E CLUTCH-BRAKE, CMS 00ft/lb 3 D V-BELT, KEVLAR CORD, A-69 4 H OIL DRAIN VALVE 5 E OIL PRESSURE SWITCH 6 F /16-0x-1/" CAPSCREW, GR P 1 KEY, 1/4 SQ. X 1-1/4" ITEM # F-14 FHCS, 5/16-18 X 3/4" BOLT GR P 1 FREE WHEEL ANCHOR H CHOKE CABLE H-61 1 THROTILE CABLE 37 1 P DECAL, "CLEAN" F-18 1 SETSCREW, 1/4" X 1/4" P REAR HYDRO BRACE P MOTOR PULLEY D TRANSAXLE, RH, ZT D TRANSAXLE, LH, ZT F /4" FLAT WASHER H MUFFLER, BRIGGS & STRATION P FREEWHEEL CHAIN W/SPRING W 1 MOTOR MOUNT 49 H-539 FAN BLADE REPLACEMENT 50 3 P DECAL, TIRE PRESSURE, 1 PSI 51 4 F /8-16 X 1-1/" HEX BOLT 5 5 F /-13 STOVER NUT 53 6 F /16" FLAT WASHER 54 7 F /16-18 LOCK NUT P 1 CLUTCH STOP 56 9 F /4-0 X 5/8" GR F /4-0 LOCK NUTS D-3881 TIRE, x11-10 TURF 59 0 # QTY F-1499 a LUG NUT, 1 / X P 1 BRACE, TRANSMISSION P HYDRO MOUNT BRACE F-17 4 FHCS, 1/-13 X 1-1/4" GR5 F-145 5/16-18 X 6" BOLT GRB F-10 1 FHCS, 1/-13 X 1-1/4" GR P 1 HYDRO BRACE F /16-18 X 3" BOLT P FAN SHROUD F /8" FLAT WASHER F /8-1 6 LOCK NUT F-180 5/16-18 x -1/4" CAPSCREW F-149 5/16-3/8 RUE RING F /16-18 x 1" CAPS CREW F /8-16 x 1-1/4" CAPSCREW F /8" LOCK WASHER P GROUND STRAP H-76 VENT TUBE ADAPTER F SPACER H-567 TRANSAXLE OIL FILTER H HOSE CLAMP H HOSE 5" LONG D-3791 SMALL HYDRO TANK P WHEEL BACKING PLATE H-517 VENT TUBE ADAPTER H-761 HOSE, 1 " X 19"

23 E-6405 WIRE HARNESS & RELATED S FOR 7HP KOHLER ( JOYSTICK) / ~-10 TO SEAT SWITCH BLUE #14--fi BLUE #A Seat SW BU<. JOYSTICK ~-16 ij----5 Clutch BU< YEL RED 7 1 () BLUE ~4 Ignition YELLOW YEL. RED RED-----n BLK tta () RED () BLUE-A-RED FBLK. () RED ITEM QTY # # E-581 E-671 E E E E F E P 9 E F F E F E F E-6474 BATTERY (HP KOHLER) BATTERY (HP KAW & 7HP KOH) HOUR METER CABLE, BATTERY TO SOLENOID START SWITCH CLUTCH SWITCH 1/4-0 NUT WIRE HARNESS BATTERY HOLD DOWN BRAKE SWITCH 1/4-0 U-NUT 1/4" LOCK WASHER FUSE, #ATC-30 1/4-0 x 3/4" CAPSCREW KEY, SET 1/4" FLAT WASHER JOYSTICK SWITCH -NOT SHOWN- E-6374 SEAT SWITCH 1

24 E-6415 WIRE HARNESS & RELATED S FOR 4HP KAW & 3OHP BRIGGS (JOYSTICK) / 16~1-" ~-10 TO SEAT SWITCH BLUE #14 ~ BLUE #A Seat SW BLK. JOYSTICK ~-1 ij----5 Clutch TO STARTER 3~~ FRAME/ ~ ij RED----fil BLK.~ 1 () RED Ignition YELLOW () BLUE-A-RED ~BLK. () RED YEL. ITEM # QTY # E-671 E-5878 E-6054 E-5873 E-6403 F BATTERY HOUR METER SOLENOID START SWITCH CLUTCH SWITCH 1/4-0 NUT F /4-0 X 5/8" CAPSCREW E-6445 KEY, SET E-697 F-1858 F E-607 BRAKE SWITCH 1/4-0 U-NUT 1/4" LOCK WASHER FUSE, #ATC-30 F /4-0 x 3/4" CAPSCREW F /4-0 STOVER NUT F /4" FLAT WASHER P E-6415 E-6417 E-6418 E-6419 E-6474 BATTERY HOLD DOWN WIRE HARNESS WIRE HARNESS ADAPTER CABLE, BATTERY TO SOLENOID CABLE, SOLENOID TO ENGINE JOYSTICK SWITCH -NOT SHOWN- E SEAT SWITCH

25 E-6416 WIRE HARNESS & RELATED S FOR 4HP KAW, 7HP KOHLER, & 30HP BRIGGS (TWINSTICK) Left Nuetral Safety~ S MARKED ( *) 4HP KAWASAKI & 30HP BRIGGS ONLY TO SEAT S'MTCH BWE #14~WE fa Seat Safety Conn \ Y'EL B~RED ()BWE ~RED YEL. TO STARTER Starter Switch () BWE A-ED ~LK. () RED RED --n Bl.K.~ Clutch Connector ~Batt Ground ITEM QTY # # E-671 BATTERY E-5878 HOUR METER 3 E-6054 SOLENOID 4 E-5873 START SWITCH 5 E-6403 CLUTCH SWITCH 6 E WIRE HARNESS P BATTERY HOLD DOWN 8 E-6445 KEY, SET 9 F /4-0 U-NUT 10 F /4" LOCK WASHER 11 E-607 FUSE, #ATC-30 1 F /4-0 x 3/4" CAPSCREW 13 F /4-0 STOVER NUT 14 F / 4" FLAT WASHER 15 E KAWASAKI HARNESS ADAPTER 16 E CABLE, BATTERY TO SOLENOID 17 E CABLE, SOLENOID TO ENGINE 18 F /4-0 NUT 19 F /4-0 x 5/8" CAPSCREW 3

26 E-6417 W1RE HARNESS ADAPTER & RELATED S FOR 4HP KA W & 30HP BRIGGS TO OIL PRESSURE SWITCH 4 6 \ RED TO BATTERY ITEM QTY # # F /4-0 STOVER NUT F /4-0 x 5/8" CAPSCREW 3 E-6054 SOLENOID 4 E-6415 WIRE HARNESS (JOYSTICK) E-6416 WIRE HARNESS (TWINSTICK) 5 F /4-0 NUT 6 E-6418 CABLE, BATIERY TO SOLENOID 7 E-6419 CABLE, SOLENOID TO ENGINE 8 E-6417 KAWASAKI HARNESS ADAPTER 4

27 E-6436 WIRE HARNESS ADAPTER & RELATED S FOR 30HP BRIGGS (TWINSTICK) TO ENGINE TO ENGINE RED TO BA'l'l'ERY + I TO ENGINE STARTER ITEM QTY # # F /4-0 STOVER NUT F /4-0 x 5/8" CAPSCREW 3 E-6054 SOLENOID 4 E-6416 WIRE HARNESS (TWINSTICK) 5 F /4-0 NUT 6 E-6418 CABLE, BATIERY TO SOLENOID 7 E-6419 CABLE, SOLENOID TO ENGINE 8 E-6436 ENGINE ADAPTER 5