Title: Rotary Actuator ISO Date: October 31, 1997
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1 This document is from Humphrey s Technical Library. If you need technical or sales assistance, please contact a Humphrey distributor. To locate the Humphrey distributor closest to you, please dial Title: Rotary Actuator ISO Date: October 31, 1997 Don t Take Chances Compressed air is an extremely powerful medium. Always take maximum precautions when handling any component of a compressed air system. Never attempt to construct, replace, operate or service any component of a compressed air system unless you have been specifically and properly trained to do so. Always disconnect the supply air and exhaust the air system before attempting to remove or service a component of that system Failure to heed these warnings could result in SERIOUS, EVEN FATAL, PERSONAL INJURY. Design And Specifications The design and specifications and other product information contained in this catalog is for general reference purposes based upon customary and usual manufacturing standards and product applications. However, it is difficult to predict or to anticipate the functioning or suitability of the product for any particular application or use. Therefore, nothing herein shall be deemed a representation or warranty of the product design or specifications and Buyer shall have the responsibility for investigating and testing the product in any particular application or use and all risks attendant in such use. Humphrey Products Company Kalamazoo MI
2 How to Order Actuator Model Nominal torque Swing angle Rod types Rod material HRAPS - - HRAPS 1 1 kgf cm (.87 in lb) 90 Blank Blank Rotary actuator 5 5 kgf cm (4.3 in lb) 100 Single rod Hardened steel (chrome-plated) kgf cm (8.7 in lb) 180 D S kgf cm (17.4 in lb) 190 Double rod Stainless steel 360 Example: HRAPS5-190-DS Sensor See Sensor section at back of catalog for order information. 8 Rotary
3 Cutaway, specifications and weight chart Cutaway view (HRAPS standard model shown) Body anodized aluminum Rod pinion hardened steel (chrome-plated) or stainless Port end cover aluminum Piston seal Buna N Piston seal Buna N Magnet resin Rack hard plastic End cover plastic See terms and definitions page for more information. Rotary specifications Rotary actuator Media Air Temperature C ( F) 0 to 50 (32 to 122 ) Lubrication None required. If used, must be compatible with seal materails. Model HRAPS1 HRAPS5 HRAPS10 HRAPS20 Allowable energy kgf/cm (lbf/in) 0.01 ( 0.009) 0.03 (.026) 0.08 (0.069) 0.15 (0.130) Pressure range "P" kgf/cm2 (psi) (20-100) (9-100) Angle tolerance Rotary weight chart Added wt. Base Double rod Model gm oz gm oz HRAPS1 90, HRAPS1 180, HRAPS HRAPS5 90, HRAPS5 180, HRAPS HRAPS10 90, HRAPS10 180, HRAPS HRAPS20 90, HRAPS20 180, HRAPS Rotary
4 Bore and stroke chart HRAPS1 HRPAS5 HRAPS10 HRAPS x 7.2 mm 16 x 9.5 mm 20 x 12.6 mm 25 x 15.7 mm x 8.0 mm 16 x 10.6 mm 20 x 14.0 mm 25 x 17.5 mm x 14.4 mm 16 x 19.0 mm 20 x 25.2 mm 25 x 31.4 mm x 15.2 mm 16 x 20.1 mm 20 x 26.5 mm 25 x 33.2 mm x 28.8 mm 16 x 38.0 mm 20 x 50.4 mm 25 x 62.8 mm HRAPS1, HRAPS5 HRAPS10, HRAPS20 Rotary Torque charts kg-cm(lb-in) kg-cm(lb-in) 6.0(5.2) HRAPS5 60(52.1) 4.0(3.5) 40(34.7) HRAPS20 2.0(1.7) 20(17.4) 1.0(.87).8(.69).6(.52) HRAPS1 10(8.7) 8(6.9) 6(5.2) HRAPS10.4(.35) 4(3.5).2(.17) 2(1.7).1(.09) 0 1 (14) 2 (28) 3 (43) 4 (57) 5 (71) 6 (85) 7 (100) kg/cm 2 (psi) 1(.87) 0 1 (14) 2 (28) 3 (43) 4 (57) 5 (71) 6 (85) 7 (100) kg/cm 2 (psi) Air Pressure Air Pressure Actual torque kgf/cm (lbf/in) Air pressure kgf/cm2 (psi) MODEL 2 (28) 3 (43) 4 (57) 5 (71) 6 (85) 7 (100) HRAPS1.26 (.23).43 (.37).53 (.61).80 (.69).98 (.85) 1.1 (1.0) HRAPS5 1.1 (1.0) 2.0 (1.7) 2.9 (2.5) 3.8 (3.3) 4.6 (4.0) 5.5 (4.8) HRAPS (2.6) 4.5 (3.9) 6.7 (5.8) 9.0 (7.8) 11.3 (9.8) 13.6 (11.8) HRAPS (5.2) 10.0 (8.7) 14.5 (12.6) 19.0 (16.6) 23.4 (20.3) 28.0 (24.3) s Rotary 5
5 Rotary actuator (HRAPS1 and HRAPS5) The actuator is available in swing angles from 90º to a full 360º. HRAPS1 and HRAPS5 models are shown below. Sensor switches (see Sensor section page 11) ZC153 CS5T CS11T øw 2 thru places D/2 D/2 D J U U K M B A E C S R F T P N øh 2 places S R F G Q E K Model 1 mm (in) Degree rotation A B C D E F G H J K M HRAPS1 90, (1.890) 17 (.669) 31 (1.220) 90, (1.412) 8 (.315) 11 (.433) UNF 30 (1.181) 10 (.394) 4 (.157) HRAPS1 180, (2.362) 23 (.906) 37 (1.457) 180, (1.412) 8 (.315) 11 (.433) UNF 30 (1.181) 10 (.394) 4 (.157) HRAPS (3.465) 37 (1.457) 51 (2.008) (1.412) 8 (.315) 11 (.433) UNF 30 (1.181) 10 (.394) 4 (.157) N P Q R S T U W size x c'bore x depth HRAPS1 90, (1.634) 23 (.906) 2 (.079) 2.5 (.098) 16 (.630) 55 (2.165) 10 (.394) 3.4 (.134) x 6.5 (.256) x 3.3 (.130) HRAPS1 180, (1.634) 23 (.906) 2 (.079) 2.5 (.098) 16 (.630) 55 (2.165) 10 (.394) 3.4 (.134) x 6.5 (.256) x 3.3 (.130) HRAPS (1.634) 23 (.906) 2 (.079) 2.5 (.098) 16 (.630) 55 (2.165) 10 (.394) 3.4 (.134) x 6.5 (.256) x 3.3 (.130) Model 5 mm (in) Degree rotation A B C D E F G H J K M HRAPS5 90, (2.441) 22.5 (.886) 39.5 (1.555) 90, (.217) 10 (.394) 16 (.630) 1/8 NPT 45 (1.772) 14 (.551) 6 (.236) HRAPS5 180, (3.070) 27.5 (1.082) 50.5 (1.988) 180, (.217) 10 (.394) 16 (.630) 1/8 NPT 45 (1.772) 14 (.551) 6 (.236) HRAPS (4.66) 47 (1.850) 69 (2.716) (.217) 10 (.394) 16 (.630) 1/8 NPT 45 (1.772) 14 (.551) 6 (.236) N P Q R S T U W size x c'bore x depth HRAPS5 90, (2.146) 32 (1.260) 2 (.079) 2.5 (.098) 20 (.787) 72 (2.834) 14 (.551) 5.5 (.216) x 9.5 (.374) x 5.4 (2.13) HRAPS5 180, (2.146) 32 (1.260) 2 (.079) 2.5 (.098) 20 (.787) 72 (2.834) 14 (.551) 5.5 (.216) x 9.5 (.374) x 5.4 (2.13) HRAPS (2.146) 32 (1.260) 2 (.079) 2.5 (.098) 20 (.787) 72 (2.834) 14 (.551) 5.5 (.216) x 9.5 (.374) x 5.4 (2.13) Tolerances K Q U +0 +(0) +0 +(0) +0 +(0) (.0001) (.00003) (.00003) 6 Rotary
6 Rotary actuator (HRAPS10 and HRAPS20) The actuator is available in swing angles from 90º to a full 360º. HRAPS10 and HRAPS20 models are shown below Sensor switches (see Sensor section page 11) ZC153 CS5T CS11T øx 4 places (both sides) y V D/2 D y V D/2 J U U K M B A C E S R F T P N øh 2 places S R F Q K E G Model 10 mm (in) Degree rotation A B C D E F G H J K HRAPS10 90, (2.874) 26.5 (1.043) 46.5 (1.831) 90, (.362) 16 (.630) 14 (.551) 1/8 NPT 49 (1.929) 16 (.630) HRAPS10 180, (3.740) 35.9 (1.413) 59.1 (2.327) 180, (.362) 16 (.630) 14 (.551) 1/8 NPT 49 (1.929) 16 (.630) HRAPS (5.630) 59 (2.323) 84 (3.307) (.362) 16 (.630) 14 (.551) 1/8 NPT 49 (1.929) 16 (.630) M N P Q R S T U V X Y HRAPS10 90, (.315) 63.5 (2.500) 36 (1.417) 2 (.079) 2.5 (.098) 25 (.984) 86 (3.386) 20 (.787) 20 (.787) 8-32 x 7(.276) 3 (.118) HRAPS10 180, (.315) 63.5 (2.500) 36 (1.417) 2 (.079) 2.5 (.098) 25 (.984) 86 (3.386) 20 (.787) 20 (.787) 8-32 x 7(.276) 3 (.118) HRAPS (.315) 63.5 (2.500) 36 (1.417) 2 (.079) 2.5 (.098) 25 (.984) 86 (3.386) 20 (.787) 20 (.787) 8-32 x 7(.276) 3 (.118) Model 20 mm(in) Degree rotation A B C D E F G H J K HRAPS20 90, (3.425) 33.1 (1.303) 53.9 (2.122) 90, (.440) 20 (.787) 20 (.787) 1/8 NPT 59 (2.323) 20 (.787) HRAPS20 180, (4.448) 45 (1.772) 68 (2.677) 180, (.440) 20 (.787) 20 (.787) 1/8 NPT 59 (2.323) 20 (.787) HRAPS (6.772) 73 (2.874) 99 (3.898) (.440) 20 (.787) 20 (.787) 1/8 NPT 59 (2.323) 20 (.787) M N P Q R S T U V X Y HRAPS20 90, (.394) 74.5 (2.933) 42 (1.654) 2 (.079) 2.5 (.098) 30 (1.181) 102 (4.016) 24 (.944) 24 (.944) UNF x 8(.315) 3 (.118) HRAPS20 180, (.394) 74.5 (2.933) 42 (1.654) 2 (.079) 2.5 (.098) 30 (1.181) 102 (4.016) 24 (.944) 24 (.944) UNF x 8(.315) 3 (.118) HRAPS (.394) 74.5 (2.933) 42 (1.654) 2 (.079) 2.5 (.098) 30 (1.181) 102 (4.016) 24 (.944) 24 (.944) UNF x 8(.315) 3 (.118) Tolerances K Q U +0 +(0) +0 +(0) +0 +(0) (.0001) (.00003) (.00003) Rotary 7
7 Sensor switch information Mounting Sensor switch Mounting screw Mounting bracket 1. Apply air to desired port to move swing arm to end of stroke. 2. Insert sensor switch in direction of arrow in the groove of the rotary actuator body. 3. Continue inserting sensor switch in direction of arrow. If sensor switch has LED light it will turn on. 4. If second sensor switch is needed, apply air to other port and install other sensor switch in same manner. Circuit diagrams ZC153 LED display Switch circuit Diode Black Load + Brown CS5T + Brown CS11T LED display + Brown NPN Switch - Blue Zener diode (Transient suppression) - Blue - Blue Hall effect Reed Recommended protection for reed sensor switch Sensor switch Inductive load Transient suppression DC: Diode (Motorola pt. # 1N4007) AC: Varistor Choke coil: 1-5 mh Capacitive surge current regulator Locate as close as possible Sensor switch Load Sensors 11
8 Specifications Sensor switch information ITEM HE1 RS2 RS3 RS4 CS9H CS3H CS4H CS5H TYPE HALL REED REED REED HALL REED REED REED LEADS 3 WIRE 2 WIRE 3 WIRE 3 WIRE 3 WIRE 2 WIRE 2WIRE 2 WIRE VOLTS DC 5-25 VDC 200 VDC 5-30 VDC 200 VDC 4-28 VDC VDC VDC 3-30 VDC LOAD DC 25 MA 1A 1A 1A 150 MA MA 5-25 MA.1-60 MA VOLTS AC 141 VAC 5-30 VAC 141 VAC VAC VAC VAC LOAD AC 1A 1A 1A MA 5-20 MA 2-25 MA LED ON RED NONE ON RED ON RED ON RED ON RED ON RED NONE WT gm(oz) 20(.71) 20(.71) 20(.71) 20(.71) 30 (1.06) 20(.71) 20(.71) 20(.71) NPN NPN NPN NPN NPN NPN NPN NPN USE AIR AIR AIR AIR BLOCK BLOCK BLOCK BLOCK ITEM ZE135 ZE155 ZE235 ZE255 ZE130 ZE153 CS5T CS11T TYPE HALL HALL HALL HALL HALL HALL REED REED LEADS 2 WIRE 3 WIRE 2 WIRE 3 WIRE 2 WIRE 3 WIRE 2 WIRE 2 WIRE VOLTS DC VDC VDC VDC VDC VDC VDC 5-28 VDC VDC LOAD DC 4-20 MA 50 MA 4-20 MA 50 MA 4-50 MA 100 MA.1-40 MA 5-40 MA VOLTS AC VAC LOAD AC 2-25 MA LED ON RED ON RED ON RED ON RED ON RED ON RED NONE ON RED WT gm(oz) 15(.53) 15(.53) 15(.53) 15(.53) 20(.71) 20(.71) 20(.71) 20(.71) PNP NPN PNP NPN NPN NPN NPN NPN USE GRIPPER GRIPPER GRIPPER GRIPPER MULTIMT MULTIMT MULTIMT MULTIMT ITEM ZC153 CS5T CS11T ZC305 ZG553 CS4M ZC153 CS5T CS11T TYPE HALL REED REED REED HALL REED HALL REED REED LEADS 3 WIRE 2 WIRE 2 WIRE 2 WIRE 3 WIRE 2 WIRE 3 WIRE 2 WIRE 2 WIRE VOLTS DC VDC 5-28 VDC VDC VDC VDC VDC VDC 5-28 VDC VDC LOAD DC 100 MA.1-40 MA 5-40 MA 100 MA 100 MA 5-25 MA 100 MA.1-40 MA 5-40 MA VOLTS AC VAC VAC VAC LOAD AC 2-25 MA 2-25 MA 2-25 MA LED ON RED NONE ON RED ON RED ON RED ON RED ON RED NONE ON RED WT gm(oz) 20(.71) 20(.71) 20(.71) 20(.71) 20(.71) 20(.71) 20(.71) 20(.71) 20(.71) NPN NPN NPN NPN NPN NPN NPN NPN NPN USE PEN PEN PEN RODLESS RODLESS RODLESS ROTARY ROTARY ROTARY HMRCH HMRGH HMRGH ITEM CS9H CS3H CS4H CS5H ZC153 ZG553 CS4M CS5T CS11T TYPE HALL REED REED REED HALL HALL REED REED REED LEADS 3 WIRE 2 WIRE 2WIRE 2 WIRE 3 WIRE 3 WIRE 2 WIRE 2 WIRE 2 WIRE VOLTS DC 4-28 VDC VDC VDC 3-30 VDC VDC VDC 5-30 VDC 5-28 VDC VDC LOAD DC 150 MA MA 5-25 MA.1-60 MA 100 MA 100 MA 5-25 MA.1-40 MA 5-40 MA VOLTS AC VAC VAC VAC VAC VAC LOAD AC MA 5-20 MA 2-25 MA 5-20 MA 2-25 MA LED ON RED ON RED ON RED NONE ON RED ON RED NONE NONE ON RED WT gm(oz) 30 (1.06) 20(.71) 20(.71) 20(.71) 20(.71) 20(.71) 20(.71) 20(.71) 20(.71) NPN NPN NPN NPN NPN NPN NPN NPN NPN USE SLIDE SLIDE SLIDE SLIDE SWING SWING SWING SWING SWING SWING LINEAR LINEAR SWING SWING ITEM ZG553 CS4M ZC130 ZC153 CS5T CS11T TYPE HALL REED HALL HALL REED REED LEADS 3 WIRE 2 WIRE 2 WIRE 3 WIRE 2 WIRE 2 WIRE VOLTS DC VDC VDC VDC VDC 5-28 VDC VDC LOAD DC 100 MA 5-25 MA 4-50 MA 100 MA.1-40 MA 5-40 MA VOLTS AC VAC VAC LOAD AC 5-20 MA 2-25 MA LED ON RED ON RED ON RED ON RED NONE ON RED WT gm(oz) 20(.71) 20(.71) 20(.71) 20(.71) 20(.71) 20(.71) NPN NPN NPN NPN NPN NPN USE TWNPRT TWNPRT TWN ROD TWN ROD TWN ROD TWN ROD SMALL (6) SMALL (6) SMALL (6) SMALL (6) ITEM CS9H CS3H CS4H CS5H TYPE HALL REED REED REED LEADS 3 WIRE 2 WIRE 2WIRE 2 WIRE VOLTS DC 4-28 VDC VDC VDC 3-30 VDC LOAD DC 150 MA MA 5-25 MA.1-60 MA VOLTS AC VAC VAC VAC LOAD AC MA 5-25 MA 2-25 MA LED ON RED ON RED ON RED NONE WT gm(oz) 30 (1.06) 20(.71) 20(.71) 20(.71) NPN NPN NPN NPN USE TWN ROD TWN ROD TWN ROD TWN ROD 4 Sensors
9 Sensor switch How to Order ACTUATOR SENSOR SWITCH MODEL LEAD SINKING (NPN) MODEL HALL REED LENGTH SOURCING (PNP) EFFECT AIR *-S HE1 RS2,RS3.RS4 L (NPN) *-SP HE1 RS2,RS3.RS4 L (NPN) *-SH HE1 RS2,RS3.RS4 L (NPN) *-SHP HE1 RS2,RS3.RS4 L (NPN) *-SR HE1 RS2,RS3.RS4 L (NPN) *-SRP HE1 RS2,RS3.RS4 L (NPN) *-BFS HE1 RS2,RS3.RS4 L (NPN) *-BFSR HE1 RS2,RS3.RS4 L (NPN) *-D HE1 RS2,RS3.RS4 L (NPN) *-DP HE1 RS2,RS3.RS4 L (NPN) *-D2EY HE1 RS2,RS3.RS4 L (NPN) *-BFD HE1 RS2,RS3.RS4 L (NPN) PSMK MOUNTING KIT BLOCK HJDAS CS9H CS3H, CS4, CS5 A, B, C (NPN) HJSAS CS9H CS3H, CS4, CS5 A, B, C (NPN) HJTAS CS9H CS3H, CS4, CS5 A, B, C (NPN) HJDADS CS9H CS3H, CS4, CS5 A, B, C (NPN) HJSADS CS9H CS3H, CS4, CS5 A, B, C (NPN) HJDALS CS9H CS3H, CS4, CS5 A, B, C (NPN) HJDATS CS9H CS3H, CS4, CS5 A, B, C (NPN) HJSATS CS9H CS3H, CS4, CS5 A, B, C (NPN) HJDAWS CS9H CS3H, CS4, CS5 A, B, C (NPN) HJSAWS CS9H CS3H, CS4, CS5 A, B, C (NPN) HJTAWS CS9H CS3H, CS4, CS5 A, B, C (NPN) GRIPPER HNHBDS ZE135 horizontal lead N/A A, B (PNP) HNHBRS ZE235 vertical lead N/A A, B (PNP) HNHBDP ZE155 horizontal lead N/A A, B (NPN) HNHBRP ZE255 vertical lead N/A A, B (NPN) MULTI-MOUNT HBDAS ZC130, ZC153 CS5T, CS11T A, B, C (NPN) HBSAS ZC130, ZC153 CS5T, CS11T A, B, C (NPN) HBTAS ZC130, ZC153 CS5T, CS11T A, B, C (NPN) HBDADS ZC130, ZC153 CS5T, CS11T A, B, C (NPN) HBDALS ZC130, ZC153 CS5T, CS11T A, B, C (NPN) HBSALS ZC130, ZC153 CS5T, CS11T A, B, C (NPN) HBTALS ZC130, ZC153 CS5T, CS11T A, B, C (NPN) HBDADLS ZC130, ZC153 CS5T, CS11T A, B, C (NPN) ACTUATOR SENSOR SWITCH MODEL LEAD SINKING (NPN) MODEL HALL REED LENGTH SOURCING (PNP) EFFECT PEN HPDAS ZC153 CS5T, CS11T A, B, C (NPN) HPSAS ZC153 CS5T, CS11T A, B, C (NPN) RODLESS HMRCH N/A ZC305 A, B, C (NPN) HMRGH ZG553 CS4M A, B, C (NPN) ROTARY HRAPS-1 ZG553 CS5T, CS11T A, B, C (NPN) HRAPS-5 ZG553 CS5T, CS11T A, B, C (NPN) HRAPS-10 ZG553 CS5T, CS11T A, B, C (NPN) HRAPS-20 ZG553 CS5T, CS11T A, B, C (NPN) SLIDE HSUTS CS9H CS3H, CS4, CS5 A, B, C (NPN) HSUPS CS9H CS3H, CS4, CS5 A, B, C (NPN) HSULS CS9H CS3H, CS4, CS5 A, B, C (NPN) HSUTKS CS9H CS3H, CS4, CS5 A, B, C (NPN) HSUPKS CS9H CS3H, CS4, CS5 A, B, C (NPN) HSULKS CS9H CS3H, CS4, CS5 A, B, C (NPN) SWING HSDA ZG553 CS4M A, B, C (NPN) ZC153 CS5T, CS5T A, B, C (NPN) TWIN ROD HTDA ZC130, ZC153 CS5T, CS11T A, B, C (NPN) HTAM CS9H CS3H, CS4, CS5 A, B, C (NPN) HTSA CS9H CS3H, CS4, CS5 A, B, C (NPN) HTDAK CS9H CS3H, CS4, CS5 A, B, C (NPN) HTDAK CS9H CS3H, CS4, CS5 A, B, C (NPN) TWINPORT HTWDA ZG553 CS4M A, B, C (NPN) Order example (except Air Cylinders) Order example (Air Cylinders only) CS9H A HJDAS HE1 L PSMK Sensor switch model Actuator model Lead length: A mm (39.37 in) B mm ( in) C mm ( in) Lead length: None - standard, 24 in (609.6 mm) L - long, 144 in ( mm) Sensor switch model Mounting kit Can be ordered separately Sensors 19
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