Parts Manual. Speed Level Series. RT - Internal Combustion ES - Electric

Transcription

1 Parts Manual Speed Level Series RT - Internal Combustion ES - Electric 684ES Serial Number Range Up 684RT Serial Number Range Up 3084ES Serial Number Range Up 3084RT Serial Number Range Up Part # R1

2 Revision History Date Reason for Update Speed Level Mk. Update MEC Aerial Work Platforms 1401 S. Madera Avenue, Kerman, CA USA Toll Free: Phone: Fax: info@mecawp.com Page

3 Table of Contents Section 1 - Controls Upper Controls, ANSI Models, Early Style Upper Controls, CE Models Upper Control Box Cover Assembly, Early Style Upper Control Joystick, Early Style Upper Control Box Assembly, Early Style Lower Controls, 3084ES Electric Models Lower Controls, 3084RT Dual Fuel Models Lower Controls, 3084RT Diesel Models Section - Platform and Rails Platform Installation - To Serial # Platform & Rails, To Serial # Platform & Rails, From Serial # Platform & Rails, Part Platform & Rails, Part Section 3 - Boom Boom Mount and Pivot Chassis Planetary Drive Assembly Side Port Assembly Lower Boom Assembly Upper Boom Assembly Section 4 - Axles Front Axle Assembly Axle Installation, Front Axle Installation, Rear Wheel Motor, Rear Wheel Motor, Front Section 5 - Hydraulics Main Manifold Assembly, Electric Models - Part Main Manifold Assembly, Electric Models - Part Main Manifold Assembly, RT Models - Part Main Manifold Assembly, RT Models - Part Leveling Manifold Assembly RT Manifold Assembly Hydraulic Hose Routing, RT Models: Steer, Brake, Case Drain Early Style Hydraulic Hose Routing, RT Models: Lift, Pump Hydraulic Hose Routing, RT Models: Platform Level, Axle Float Hydraulic Hose Routing, RT Models: Drive Motors Hydraulic Hose Routing, ES Models: Steer, Brake, Case Drain Hydraulic Hose Routing, ES Models: Lift, Pump Hydraulic Hose Routing, ES Models: Platform Level, Axle Float Hydraulic Hose Routing, ES Models: Drive Motors Lift Cylinder Page ii

4 Steering Cylinder Level Cylinder Axle Lock Cylinder Section 6 - Base Module Installation Control Module ES, Drawing 1 of Control Module ES, Drawing of Power Module ES Control Module RT, Drawing 1 of Control Module, RT Drawing of ES Control Module Assembly RT Control Module Assembly Power Module RT ES Power Module Assembly Diesel Power Module Assembly Dual Fuel Power Module Assembly Engine Mount Dual Fuel Engine Mount Diesel Engine Diesel Engine Dual Fuel LP Tank Dual Fuel Generator Option, RT - Old Style Wire Harness Electric Models Wire Harness RT Models Section 7 - Decals, ANSI Models Decals, ES Models, ANSI Specification - Part Decals, ES Models, ANSI Specification - Part Decals, ES Models, ANSI Specification - Part Decals, ES Models, ANSI Specification - Part Decals, RT Models, ANSI Specification - Part Decals, RT Models, ANSI Specification - Part Decals, RT Models, ANSI Specification - Part Decals, RT Models, ANSI Specification - Part Section 8 - Decals, CE Models Decals, ES Models, CE Specification - Part Decals, ES Models, CE Specification - Part Decals, ES Models, CE Specification - Part Decals, ES Models, CE Specification - Part Decals, RT Models, CE Specification - Part Decals, RT Models, CE Specification - Part Decals, RT Models, CE Specification - Part Decals, RT Models, CE Specification - Part Page iii

5 Section 1 - Controls Upper Controls, ANSI Models, Early Style LIFT/ DRIVE TILT INDICATOR SPEED/ E-STOP TORQUE START CHOKE/PREHEAT SWITCH IGN 3 4 ST -- RT RT Model Start Switch 19 BAT only 15 GENERATOR OPTION MATRIX MODULE 5 ES Model OFF-ON Switch HORN BUTTON AUTO LEVEL MANUAL LEVEL FRONT TO REAR MANUAL LEVEL SIDE TO SIDE FIXED CABLE 4 REMOVABLE CABLE 7 ART_3168 ANSI Upper Controls Page 1

6 Section 1 - Controls Item Part Number Description Qty. Fixed Control Box Assembly Assy, Upper Control Box, Without Options ANSI ES Assy, Upper Control Box, With Horn Option ANSI ES Assy, Upper Control Box, Without Options ANSI DSL Assy, Upper Control Box, With Horn Option ANSI DSL Assy, Upper Control Box, Without Options CE ES Assy, Upper Control Box, With Horn Option CE ES Assy, Upper Control Box, Without Options CE DSL Assy, Upper Control Box, With Horn Option CE DSL 1 REF Strain Relief Washer (See Wire Harness, Section 6) 1 3 REF Mounting Plate (See Wire Harness, Section 6) 1 4 REF Cable, Fixed (See Wire Harness, Section 6) 1 Removable Control Box Assembly Assembly With Removable Cable, ES Models Assembly With Removable Cable, RT Models 1 6 REF Harness, Removable (See Wire Harness, Section 6) 1 7 REF Cable, Removable (See Wire Harness, Section 6) 1 All Models Weldment, Control Box Bracket, Control Box Holder Tape, Foam.5 ft Screw, 5/ Bracket, Control Box Holder Washer, Flat Thumb Screw, 5/16 18, Flower Switch, Toggle, Lift/Drive Switch, Toggle, Generator Option Lens, Amber, Tilt Indicator Light, Bayonet, 14 Volt Socket, Indicator Light Switch, Toggle, Speed/Torque Switch, Emergency Stop 1 19 RT RT Models - Switch, Start ES Models - Switch, Start 1 19 ES ES Models - Switch Base ES Models - Contact Block, N.O Switch Toggle 1 Pole Position Switch, Button (Horn Option) Boot Switch, 3-Position Momentary Matrix Module Screw, 10-3 x Nut, 10-3 Nylock REF - Reference Page

7 Section 1 - Controls Upper Controls, CE Models LIFT/ DRIVE OVERLOAD ALARM BLK RED 13 OVERLOAD INDICATOR SPEED/ E-STOP TORQUE START CHOKE/PREHEAT SWITCH IGN 3 4 ST -- RT BAT only GENERATOR RT Model Start Switch OPTION MATRIX MODULE 3 ES Model OFF-ON Switch HORN BUTTON AUTO LEVEL 4 MANUAL LEVEL FRONT TO REAR MANUAL LEVEL SIDE TO SIDE REMOVABLE CABLE ART_3169 CE Upper Controls Page 3

8 Section 1 - Controls Item Part Number Description Qty. Removable Control Box Assembly Assy, Upper Control Box, Without Options ANSI ES Assy, Upper Control Box, With Horn Option ANSI ES Assy, Upper Control Box, Without Options ANSI DSL Assy, Upper Control Box, With Horn Option ANSI DSL Assy, Upper Control Box, Without Options CE ES Assy, Upper Control Box, With Horn Option CE ES Assy, Upper Control Box, Without Options CE DSL Assy, Upper Control Box, With Horn Option CE DSL 1 REF Harness, Removable (See Wire Harness, Section 6) 1 3 REF Cable, Removable (See Wire Harness, Section 6) Weldment, Control Box Bracket, Control Box Holder Tape, Foam.5 ft Screw, 5/ Bracket, Control Box Holder Washer, Flat Thumb Screw, 5/16 18, Flower Lens, Red, Overload Light, Bayonet, 14 Volt Socket, Indicator Light Alarm Switch, Toggle, Lift/Drive Switch, Toggle, Generator Option Switch, Toggle, Speed/Torque Switch, Emergency Stop 1 16 RT RT Models - Switch, Start ES Models - Switch, Start 1 16 ES ES Models - Switch Base ES Models - Contact Block, N.O Switch Toggle 1 Pole Position Switch, Button (Horn Option) Switch Toggle 1 Pole Position Switch, Toggle, Manual Level, Front-Rear Switch, 3-Position Momentary Matrix Module Screw, 10-3 x Nut, 10-3 Nylock REF - Reference Page 4

9 Section 1 - Controls Upper Control Box Cover Assembly, Early Style TO CONTROL BOX 3 ART_0 R3 Control Box Cover Assembly Page 5

10 Section 1 - Controls Item Part Number Description Qty Control Box Cover Assembly Joystick Assembly Cover Gasket O-Ring 1 6 HDW3768 Washer, Flat Pin, Hold Down Screw, 6 3 x 1/ Inch Bracket, Centering Spacer, Step Gear, Large 1 1 HDW8531 Washer, Flat 13 HDW7881 Washer, Bevel Cam, Directional Plate, Bottom Clamp, Cable, 1/4 Inch Bearing, Bronze, Flanged 1 18 HDW3771 Washer, Flat Ring, Retaining, 1/ Inch Screw, 4-40 x 5/8 Inch Screw, 10 3 x 1/ Inch Plate, Spacer Switch, Limit, Micro V Plate, Strap Plate, Top Bearing, Bronze, Flanged Spring, Joystick Centering Potentiometer Assembly 1 3 REF Wire Harness, (See Wire Harness, Section 6) 1 REF - Reference Page 6

11 Section 1 - Controls Upper Control Joystick, Early Style Connect Purple and Blue wires together at #13 Purple Blue ART_1 R1 Reference: ART_188 Control Arm (Joystick) Page 7

12 Section 1 - Controls Item Part Number Description Qty Joystick Assembly Joystick Assembly Without Control Arm (#6) Pin (Service Only) Switch Actuator (Service Only) 1 3 HDW8455 Screw (Service Only) Grip, Top Half (Service Only) Grip, Bottom Half (Service Only) Control Arm Without Wire Trigger (Service Only) Rocker Boot (Service Only) Switch Separator (Service Only) Motion Switch, OFF-ON (Service Only) Switch (Service Only) Amp Socket (Not Shown) Push Connector, 3/ Switch Assembly (Not Shown) -- Includes Item #9, Item #11 (x), Wire And Connectors -- Page 8

13 Section 1 - Controls Upper Control Box Assembly, Early Style ILLUSTRATION No. Art_539 Speed Level Series Upper Control Box Assembly - J.R. Merrit Page 9

14 Section 1 - Controls Item Part Number Description Qty Gasket Joystick Box Weldment Palm Rest Weldment THMS #10-3X00.50 ZP NNYL # Z THMS #10-3X01.00 ZP Decal, Upper Control Joystick Operations Single Axis Joystick W/Trig & R/L Rocker PQ Controls 11N Joystick Box Cover 1 Page 10

15 Section 1 - Controls Lower Controls, 3084ES Electric Models Raise (Green) 3 Emergency Stop Lower (Green) 4 Hour Meter Platform / Base Selector Switch 1 5 Charge Indicator 15 6 Circuit Breaker Emergency Lower Toggle Switch 10 Alarm 18 x 0 x 1 x GP x4 19 x4 19 x 11 1 TBM 17 Connector Emergency Lower Toggle Switch 14 0 x 1 x x 1 x Circuit Breaker Hour Meter 4 Platform / Base - N.O x 5 Charge Indicator Lower - N.O Raise - N.O Emergency Stop ART_3106 Lower Controls, Electric Page 11

16 Section 1 - Controls Item Part Number Description Qty Lower Control Box Assembly, ES Models Switch, 3-Position, Keyed Switch, Button, Green Switch, Emergency Stop, Red Hour Meter Charge Indicator Circuit Breaker Switch Toggle 1 Pole Position Contact Block, N. O Alarm, 107dB Bracket, Alarm Mount Terminal Block Module (TBM) System Controller, GP Deutsch Connector, DRC 1 70P Contact Base Switch Guard Deutsch Connection, DT14-4P-L Screw, 10-4 x Nut, 10-4 Nylock Screw, 8-3 x Nut, 8-3 Nylock Lanyard C Control Box 1 -- REF Harness -- See Section 6 -- REF - Reference Page 1

17 Section 1 - Controls Lower Controls, 3084RT Dual Fuel Models Raise (Green) 4 Emergency Stop Lower (Green) 6 7 Hour Meter 30 Sec Delay (Red) Platform / Base Selector Switch 1 3 Choke (Black) Start (Green) 15 8 Circuit Breaker 9 18 Emergency Lower Toggle Switch 5 Fuel Select 5 1 Alarm x 3 x 4 GP x 1 x 0 x4 1 x4 14 TBM 19 Connector 16 x 3 x x 3 x Emergency Lower Toggle Switch 9 8 Circuit Breaker 11 Start - N.O. 17 Hour Meter Platform / Base - N.O. Lower - N.O x Raise - N.O Emergency Stop (complete switch) 7 30 Sec Delay (Red) 11 Choke - N.O Gasoline - N.C. 11 Propane - N.O. 17 ART_3076 Lower Controls, Dual Fuel Page 13

18 Section 1 - Controls Item Part Number Description Qty Lower Control Box Assembly, DF Models Switch, 3-Position, Keyed Switch, Button, Green Switch, Button, Black Switch, Emergency Stop Switch, -Position Hour Meter Light, Red Circuit Breaker Switch Toggle 1 Pole Position Contact Block, N. C Contact Block, N. O Alarm, 107dB Bracket, Alarm Mount Terminal Block Module (TBM) System Controller, GP Deutsch Connector, DRC 1 70P Contact Base Switch Guard Deutsch Connection, DT14-4P-L Screw, 10-4 x Nut, 10-4 Nylock Screw, 8-3 x Nut, 8-3 Nylock Lanyard C Control Box 1 -- REF Harness -- See Section 6 -- REF - Reference Page 14

19 Section 1 - Controls Lower Controls, 3084RT Diesel Models Raise (Green) 4 Emergency Stop Lower (Green) 6 Hour Meter Platform / Base Selector Switch Sec Delay (Red) 3 Preheat (Black) Start (Green) 15 8 Circuit Breaker Emergency Lower Toggle Switch 1 Alarm x 3 x 4 GP400 Connector 15 0 x4 1 x4 Emergency Lower Toggle Switch 16 x 3 x TBM 0 x 1 x 19 x 3 x Circuit Breaker Hour Meter Start - N.O. Platform / Base - N.O x Lower - N.O Raise - N.O Preheat - N.O. Emergency Stop (complete switch) 30 Sec Delay (Red) ART_3105 Lower Controls, Diesel Page 15

20 Section 1 - Controls Item Part Number Description Qty Lower Control Box Assembly, Diesel Models Switch, 3-Position, Keyed Switch, Button, Green Switch, Button, Black Switch, Emergency Stop Hour Meter Light, Red Circuit Breaker Switch Toggle 1 Pole Position Contact Block, N. O Alarm, 107dB Bracket, Alarm Mount Terminal Block Module (TBM) System Controller, GP Deutsch Connector, DRC 1 70P Contact Base Switch Guard Deutsch Connection, DT14-4P-L Screw, 10-4 x Nut, 10-4 Nylock Screw, 8-3 x Nut, 8-3 Nylock Lanyard C Control Box 1 -- REF Harness -- See Section 6 -- REF - Reference Page 16

21 Section - Platform and Rails Platform Installation - To Serial # Side-Bolted Ladder Top-Bolted Ladder Typical Installation; 3084 Platform Shown ART_3114 Speed Level Sigma Lift Platfrom Installation Page 17

22 Section - Platform and Rails Item Part Number Description Qty Boom Assembly REF / Platform Assembly, 3084 REF Platform Assembly, 684 REF Ladder, Side-Bolted Ladder, Top-Bolted Bolt, M1 x 35, GR Washer, 13.5 mm ID x 4mm OD Nut, M1, GR Bolt, M1 x 30 4 REF - Reference Page 18

23 Section - Platform and Rails Platform & Rails, To Serial # x ART_3113 Speed Level Sigma Lift 3084 Platform & Rails Page 19

24 Section - Platform and Rails Item Part Number Description Qty Platform Assembly, Platform Deck Entry Rail, RH Entry Rail, LH Gate Side Rail Front Rail Clip Fastener, 3/8 X Clip Fastener, 3/8 X Clip Fastener, 3/8 X Gate Latch Gate Spring (Not Shown) Bolt, 8 x 50 (Not Shown) Washer, #8 (Not Shown) Nut, #8 Nylock (Not Shown) Bracket, Rear Rail Hinge - Up To Serial # Hinge - Serial # Up Bolt, 6mm x Nut, 6mm Manual Enclosure Bolt, 6mm x mm Washer Front Gate Lock Fender Washer, M Bolt, M10 x Nut, M10 Nylock Washer, M Bolt, M10 x Cover, Control Cable GFI Power Box GFI Cover Plate GFI Power Plug, Female Bolt, M8 x Nut, M Washer, M Backing Plate, Hinge 4 33* 1963 Deck Plate, Single Piece 1 33** 1913 Deck Plate, -Piece Deck, 30 x Deck Plate, -Piece Deck, 38 x Strain Relief Connector Hinge 1 x 1 *Single-Piece Deck **-Piece Deck Page 0

25 Section - Platform and Rails Platform & Rails, From Serial # DETAIL A SCALE 1 : OPTIONAL: 6X BRACKET ATTACH #393 1X NNYL M10 X B ZP NYLON INS # X HHCS M X ZP F # X WSHR M10 ZP STANDARD FLAT #50003 ATTACHED AS SHOWN A Page 1 ILLUSTRATION No. Art_ Speed Level Series 3084 Platform

26 Section - Platform and Rails Item Part Number Description Qty WSHR M06 ZP Standard Flat WSHR M10 ZP Standard Flat HHCS M x ZP P HHCS M x ZP P HHCS M x16 08 ZP P NNYL M06x ZP Nylock NNYL M10x ZP Nylon Inse HHCS M x ZP F Deck Weldment Gate Hinge Reinforcement Rail Corner Assy Front Right Rail Assy Front Right Rail Only Front Left Rail Assy Front Left Rail Only Platform Side Rail Assy Platform Side Rail Only Main Deck Right Rail Assy Main Deck Right Rail Only Main Deck Left Rear Rail Assy Main Deck Left Rear Rail Only Entry Gate Weldment Entry Gate Only Deck Gate Lock Diamond Plate Decking Hinge Spacer Weldment, Loading Gate Enclosure Service Manual Cap Plug 1-1/4 Sq. Tube Hinge 1 Page

27 Section - Platform and Rails Platform & Rails, Part 1 16 x 15 x 17 x4 18 x x 6 x 10 x4 3 Guard Rail Detail x x x ART_3476 Speed Level Sigma Lift 684 Platform & Rails, 1 of Page 3

28 Section - Platform and Rails Item Part Number Description Qty Platform Assembly, Platform Weldment Side Rail End Rail, Left Gate Weldment Gate Toeboard Gate Latch (Not Shown) Gate Latch (Not Shown) Bolt, 8 x 50 (Not Shown) Washer, #8 (Not Shown) Nut, #8 Nylock (Not Shown) End Rail, Right Hinge Bolt, 6mm x Washer, M6 Flat Nut, M6 Nylock Backing Plate, Hinge Screw, M1x1.75 x Bearing Roller Axle, Threaded Rail Wheel Bolt, M8 x Washer, M Nut, M8 Nylock Bolt, M4 x Washer, M Nut, M4 Nylock Platform Deck Plate Reinforcement Rail Corner Assy Plate, Corner Cap 458 Pin, Corner Cap Bolt, Button Head, M1 x 50 4 Items #4 and #5 used on serial numbers only 4 48 Block, Deck Extension Stop Bolt, M x Washer, M10 Nordlock 4 Page 4

29 Section - Platform and Rails Platform & Rails, Part x6 47 x x 9 30 x not shown x x 1 x x x 5 11 x x x 1 x x x3 16 x x not shown 15 x 17 x4 18 x x x Guard Rail Detail x16 ART_3477 Speed Level Sigma Lift 684 Platform & Rails, of Page 5

30 Section - Platform and Rails Item Part Number Description Qty Platform Assembly, Screw, Countersink Bearing Roller Axle, Threaded Rail Wheel Bolt, M8 x Washer, M Nut, M8 Nylock Bolt, M4 x Washer, M Nut, M4 Nylock Platform Extension Weldment Side Rail, Deck Extension, Right Side Side Rail, Deck Extension, Left Side Spring Pin, M8 x Deck Extension Handle Weldment Deck Extension Bar Gate, Material Loading Manuals Case Latch, Material Loading Gate Bolt, M8 x Washer, M Nut, M8 Nylock Bolt, M6 x Washer, M Nut, M Bolt, Button Head Cap Screw, M8 x Cap Screw, Shouldered, M10 x Nut, M Plate Spring Weldment, Locking Rack Locking Track Platform Extension Deck Plate Threaded Axle V-Wheel Flat Wheel 1 Page 6

31 Section 3 - Boom Boom Mount and Pivot CYLINDER MOUNT DETAIL ART_3115 Speed Level Sigma Lift Boom Mount and Pivot Page 7

32 Section 3 - Boom Item Part Number Description Qty Chassis Assembly Chassis Weldment Boom Mount Weldment Level Pivot Weldment Pin Pin Pin Retainer Bolt, M1 x Pin Nut, Nylock 1-1/ Cylinder, Level Bolt, M1 x Bearing, Flange Washer, M1 Nord-Lock Flat Washer, 1¼ Spacer * CAN Tilt Angle Transducer, Model Screw, M6 x Nut, M6 Nylock Washer, M6 Fender Spacer As Needed * For adapter from early style (1-Plug) CAN Tilt to new style (-Plug) CAN Tilt use 538 Page 8

33 Section 3 - Boom Chassis Planetary Drive Assembly 684RT - From Serial # / 684ES - From Serial # RT - From Serial # / 3084ES - From Serial # P/N (SEE 19577) ILLUSTRATION No. Art_5386 Speed Level Series Chassis Planetary Drive Assembly Page 9

34 Section 3 - Boom Item Part Number Description Qty Bearing, Sleeve, Bronze,.65 X.500 LG Pin, 1.50 X Keeper Pin / Pin Retainer Keeper Pin.375 x Axle Lock Cylinder Module Mount Module Mount Module Mount Module Mount Pin, 1.50 X Pin,.000 X Boom Wear Pad Cylinder Guard Front Axle Rear Axle Cover LH Yoke RH Yoke Tie Rod Chassis RH Air Filled Tire LH Air Filled Tire King Pin Weldment WSHR M06 ZP Standard Flat WSHR M10 ZP Standard Flat WSHR M10 ZP Nordlock WSHR M1 ZP Nordlock HHCS M X00 08 ZP F HHCS M X05 08 ZP F HHCS M X ZP F HHCS M1-1.75X ZP F NNYL M06X ZP Nylock HHCS M X ZP F PCLV 0.500X1.38 ZP STL Cotter Pin 0.156X1.75 ZP STL Extprng NLUG 09/ ZP Hex Lug Nut BHCS M08-1.5X05 08 ZP P NLOC 05/ ZP Top LOC SHCS M X040 1 ZP F WSHR 05/08 ZP Standard Flat HHCS 05/08-11X ZP * Motor & Drive Side Port Assy * Motor & Drive Side Port Assy * Motor & Drive Side Port Assy Steer Cylinder Page 30

35 Section 3 - Boom Nut Clip M10 X PG Trionic Can Tilt X3.5 X3/16 Thrust Washer X 1.75 X 1.50+/-.01 Polygon Bearing 4 * See page 3 for individual drive parts Page 31

36 Section 3 - Boom Side Port Assembly FRONT LEFT REAR LEFT FRONT RIGHT REAR RIGHT 3 1 ILLUSTRATION No. Art_5385 Speed Level Series Side Port Assembly Item Part Number Description Qty Omni Gear VB04 WHL DRV Planetary CC HYD Motor Side Ports O-Ring AS 568A Page 3

37 Section 3 - Boom Lower Boom Assembly each side ANSI -- Qty 1 CE -- Qty ART_3116 Speed Level Sigma Lift Lower Linkage Installation Page 33

38 Section 3 - Boom Item Part Number Description Qty Lower Boom Assembly Lower Boom Assembly Lower Boom Weldment Lower Boom Weldment Lower Tension Weldment Lower Tension Weldment Cylinder Mount Pin Lift Cylinder Bolt, M10.9 x Pin, Boom Mount Pin Retainer Bolt, M1 x Washer, M1 Nordlock Lock Nut, M ANSI Specifications - EZfit Angle Transducer, Model 10 1 CE Specifications - EZfit Angle Transducer, Model ANSI Specifications - Screw, M8 x 55 CE Specifications - Screw, M8 x Flange Bearing M8 Washer ANSI Specifications - M8 Lock Nut 4 CE Specifications - M8 Lock Nut Gear, Pivot Wheel Flange Bearing,.0 x Cable Cover Cable Cover Bolt, HHCS 1-8 x 8, GR8, ZP Washer, 1 ZP Std Flat Washer, 1 ZP Flat XT Nut, NNYL Bolt, 3/4-10 x Washer, 3/4 Std Nut, 3/4-10 Jam Nylock Spacer, Lower Boom Gear Shield Guard Bolt, M8 x Wear Pad Cap Screw, M8 x 1.5 x 0, Button Head Allen Page 34

39 Section 3 - Boom Upper Boom Assembly ART_ Speed Level Sigma Lift Boom Assembly Page 35

40 Section 3 - Boom Item Part Number Description Qty Upper Boom Assembly Upper Boom Assembly Platform Pivot Weldment Upper Boom Weldment Upper Boom Weldment Upper Tension Weldment Upper Tension Weldment 1 4 REF Lower Boom Weldment (See Lower Boom Assembly On Page 6) 1 5 REF Lower Tension Weldment (See Lower Boom Assembly On Page 6) Gear, Pivot Boom Pivot Weldment Flange Bearing Boom Mount Pin Pin Retainer Bolt, M1 x Bolt, HHCS 1-8 x 8, GR8, ZP Washer, 1 ZP Std Flat Washer, 1 ZP Flat XT Nut, NNYL Cable Cover Cable Cover M8 Washer Standard M8 Lock Nut Split Lock Washer, M Wear Pad Grease Port Cover Bolt, M1 x Washer, M Bolt REF - Reference Page 36

41 Section 4 - Axles Front Axle Assembly A 1 Drive Ports B Case Drain 0 Hydraulic Wheel Motor ART_3118 Speed Level Sigma Lift Front Axle Assembly Page 37

42 Section 4 - Axles Item Part Number Description Qty Front Axle Assembly Front Axle Weldment Cylinder, Steering Seal Kit, Steer Cylinder (Not Shown) Pin, Clevis, ½ DIA. X 1 3/8 LG Pin, Cotter,.1 DIA. X 1 LG Rod, Tie Steering Screw, 5/ LG, GR 5 7 HDW6633 Nut, Lock, 5/8-11, GR Mount, Motor W/Bearings Bearing, 1.50 x 1.0 DIA Mount, Wheel Motor, RH, Front Mount, Wheel Motor, LH, Front Screw, M16 X 50, GR 1, Socket Head Lock Washer, M Screw, ½ -13,.50 LG, GR 8, Socket Head 8 15 HDW8457 Nut, ½ -13, GR Hub 17 HDW8568 Nut, 1 1/ Pin, Cotter,.156 DIA. X 1.75 LG Bearing 7300P Motor, Wheel, Hyd. 0 Hyd Drive Motors 160CC RT - From Serial # Fitting, MB-MJ Fitting, MB-MJ * CAN Tilt Angle Transducer, (15) Screw, M8 x Guard Fitting, MJ-FJX Locknut, M Washer Bearing Washer,.550 x HDW6676 Wheel Stud 1/-0 x 1 3/4 LG 1 * For adapter from early style (1-Plug) CAN Tilt to new style (-Plug) CAN Tilt use 538 Page 38

43 Section 4 - Axles Axle Installation, Front ART_3119 Speed Level Sigma Lift Front Axle Installation Page 39

44 Section 4 - Axles Item Part Number Description Qty Wheel/Tire Assy, LH - 10 PLY - Pneumatic (ANSI Standard) Wheel/Tire Assy, LH - 10 PLY - Foam (ANSI Option) (CE Standard) Wheel/Tire Assy, LH - Non-Marking Pneumatic (ANSI Option) Wheel/Tire Assy, LH - Non-Marking Foam (ANSI, CE Option) Wheel/Tire Assy, LH - Turf Pneumatic (ANSI Option) Wheel/Tire Assy, RH - 10 PLY - Pneumatic (ANSI Standard) Wheel/Tire Assy, RH - 10 PLY - Foam (ANSI Option) (CE Standard) Wheel/Tire Assy, RH - Non-Marking Pneumatic (ANSI Option) Wheel/Tire Assy, RH - Non-Marking Foam (ANSI, CE Option) Wheel/Tire Assy, RH - Turf Pneumatic (ANSI Option) 1 Incl Wheel (Service, No Tire) Nut, Lug, ½ - 0, GR REF Front Axle Assembly Cover Cylinder, Axle Lock Pin, Ø Bolt, M10 x Pin, Ø Pin, Ø Pin Retainer, 0.5 x Bolt, M1 x Lock Washer, M Lock Washer, M Pin Retainer,.375 x Bolt, M6 x Washer, M6 Flat 4 REF - Reference Incl - Included with Assembly Page 40

45 Section 4 - Axles Axle Installation, Rear Drive Ports 3 18 A B Case Drain Brake Port Rear Hydraulic Wheel Motor with Brake ART_310 Speed Level Sigma Lift Rear Axle Installation Page 41

46 Section 4 - Axles Item Part Number Description Qty Wheel/Tire Assy, LH - 10 PLY - Pneumatic (ANSI Standard) Wheel/Tire Assy, LH - 10 PLY - Foam (ANSI Option) (CE Standard) Wheel/Tire Assy, LH - Non-Marking Pneumatic (ANSI Option) Wheel/Tire Assy, LH - Non-Marking Foam (ANSI, CE Option) Wheel/Tire Assy, LH - Turf Pneumatic (ANSI Option) Wheel/Tire Assy, RH - 10 PLY - Pneumatic (ANSI Standard) Wheel/Tire Assy, RH - 10 PLY - Foam (ANSI Option) (CE Standard) Wheel/Tire Assy, RH - Non-Marking Pneumatic (ANSI Option) Wheel/Tire Assy, RH - Non-Marking Foam (ANSI, CE Option) Wheel/Tire Assy, RH - Turf Pneumatic (ANSI Option) 1 Incl Wheel (Service) Nut, Lug, ½ - 0, GR Bottom Hose Cover Top Hose Cover Screw, M8 x Washer, Lock, M Nut, M Mount, Motor, Rear Axle, Machined Bolt, M16 x Washer, Lock, 5/ Screw, 5/8-11,.5 LG, GR Hub 14 HDW9037 Nut, Castle, M4 X 3 (Service) Pin, Cotter,.50 DIA. X 3 LG Wheel Motor, Hyd W/Brake Hyd Drive Motors 160CC RT - From Serial # Seal Kit Brake Kit Fitting, MB-MJ Fitting, MB-MJL Fitting, MB-MJ90L Washer, Lock, M Bolt, M16 x 60 G Valve Assembly With Coil (XX84ES Models Only) 3084ES - From Serial # HDW6676 Wheel Stud 1/-0 x 1 3/4 LG 1 Incl - Included with Assembly Page 4

47 Section 4 - Axles Wheel Motor, Rear Commutator Assembly Piston Spring Endcover Assembly Bolts (7) Drive Link Spacer 1j 1k 1l 1m Endcover Piston 1n 1j I.D. Tag Assembly 1h Piston Shaft Bearing Spacer Shims (1 3) Capscrews (8) Rear Housing Drive Link Rotor Assembly Manifold a c 1f 1g Springs (5) 1i 1c Shaft Key b 1e Shaft Rear Housing Mounting Surface Shaft Nut 1b 1d Shaft Bearing Piston 1a Front Housing 1a Front Housing 1b 1c 1d Shaft Bearing ART_397 R DT710 BRAKE MOTOR COMPONENTS Wheel Motor, Rear Page 43

48 Section 4 - Axles Item Part Number Description Qty Wheel Motor W/Brake Seal Kit -- 1a Incl Dust Seal 1 1b Incl Metal Backup Shim 1 1c Incl Backup Seal 1 1d Incl Shaft Seal 1 1e Incl Small Piston O-Ring Seal 1 1f Incl Small Piston Seal 1 1g Incl Large Piston O-Ring Seal 1 1h Incl Large Piston Seal 1 1i Incl O-Ring Seal 1 1j Incl Body Seal 3 1k Incl Manifold Seal 1 1l Incl Commutator Seal 1 1m Incl O-Ring Seal 1 1n Incl Backup Seal Disk Kit -- a Incl Friction Disk Brake Kit 1 b Incl Disk Stamping Brake Kit 1 c Incl Thick Disk Stamping Brake Kit 1 Incl - Included with Assembly Page 44

49 Section 4 - Axles Wheel Motor, Front 1g Commutator Assembly Manifold Endcover Piston 1k 1i 1g Endcover 1j Piston Spring I.D. Tag Assembly Assembly Bolts (7) Drive Link 1f Divider Plate Rotor Assembly 1h Thrust Washers () Shaft Key Rear Housing Bearing Shaft Shaft Nut Bearing Spacer b 1d 1c 1e Thrust Bearing Housing Retaining Snap Ring 1.5" Bearing 1a 1c 1d 1e DUST SEAL 1.5" BEARING BACKUP SEAL METAL BACKUP RING SHAFT SEAL ART_701 R DT701 Series Motor Components Wheel Motor, Front Page 45

50 Section 4 - Axles Item Part Number Description Qty P Motor Wheel Hyd Painted Seal Kit -- 1a Incl Dust Seal 1 1b Incl High Pressure Seal 1 1c Incl Metal Backup Shim 1 1d Incl Teflon Back Up Seal 1 1e Incl Shaft Seal 1 1f Incl Housing Seal 1 1g Incl Body Seals 3 1h Incl Manifold Seal 1 1i Incl Commutator Seal 1 1j Incl O-Ring Seal 1 1k Incl Teflon Backup Seal 1 Incl - Included with Assembly Page 46

51 Section 5 - Hydraulics Main Manifold Assembly, Electric Models - Part 1 ES MODELS X RIGHT BACK 7 LEFT FRONT ART_3170 Sheet 1 of ES Manifold Assembly Page 47

52 Section 5 - Hydraulics Item Part Number Description Qty Manifold Assembly, ES Models Manifold W/ Valves, No Fittings, ES Models Valve, Drive, 4 way 3 Position Valve, Steer, 4 Way 3 Position Valve, Lift Spool, 3 Way Valve, Series Parallel Spool, 4 Way 3 Position Valve, Relief, Steer Valve, Relief, Lift Valve, Relief Valve, Piloted Spool 4 Way 3 Position Valve, Piloted Poppet Valve, Manual Pull Valve, Load Shuttle Check Valve, Counterbalance Coil, Series 8, 1V Coil, Series 10, 1V Coil, Series Hand Pump, Brake Release Flow Divider / Combiner Pressure Compensator Coil 1 0 REF Cavity Plug Orifice Disc Orifice Plug, Steer Orifice Plug, Flow Divider Bleed 4 REF Orifice Plug Port Plug M 0.38 O-Ring, RBG-6 6 HDW7314 Port Plug M ¼, O-Ring, RBG-4 19 REF - Reference Page 48

53 Section 5 - Hydraulics Main Manifold Assembly, Electric Models - Part ES MODELS RIGHT BACK LEFT FRONT ART_3171 Sheet of ES Manifold Assembly Page 49

54 Section 5 - Hydraulics Item Part Number Description Qty Elbow, 90, Male, ½, O-Ring, Male, ½, MB-MJ90LL Elbow, 90, Male, ½, O-Ring, Male, ½, MB-MJ Fitting, Orifice 1/16 (Electric Only) Elbow, 90, Male ¼ O-Ring, Male ¼, MB-MJ90LL Elbow, 90, Male ¼ O-Ring, Male ¼, MB-MJ90L Fitting, Male ¾ O-Ring, Male ¾, MB-MJ Fitting, Male ¾ O-Ring, Male ¾,MB-MJ Fitting, Male.37 JIC, Male.37 O-Ring, MB-MJL HDW7971 Fitting, Male Disconnect, ¼ NPT Adapter Male ¼ O-Ring Male ¼ NTP, MP-MB Adapter, Male ¼, O-Ring, Male ¼ 37 MB-MJ Adapter, Male ¼, O-Ring, Male ¼ MB-MJ Elbow, 90, MP-MB Port Plug, MB-06-Plug Page 50

55 Section 5 - Hydraulics Main Manifold Assembly, RT Models - Part 1 RT MODELS X RIGHT BACK 11 LEFT FRONT ART_317 Sheet 1 of RT Manifold Assembly Page 51

56 Section 5 - Hydraulics Item Part Number Description Qty Manifold Assembly, RT Models Manifold W/ Valves, No Fittings, RT Models Valve, Drive, 4 Way 3 Position Valve, Lift Spool, 3 Way Valve, Steer, 4 Way 3 Position Valve, Series Parallel Spool, 4 Way 3 Position Valve, Proportional Valve, Relief, Lift Valve, Relief, Steer Valve, Piloted Spool 4 Way 3 Position Valve, Piloted Poppet Valve, Manual Pull Valve, Load Shuttle Check Valve, Load Shuttle Check Valve, Counterbalance Coil, Series 10, 1V Coil, Series 10, 1V Coil, Series 10, 1V Hand Pump, Brake Release Flow Divider / Combiner Pressure Compensator Coil, Series 8, 1V Valve, Check Orifice Disc Orifice Plug, Flow Divider Bleed Port Plug M 0.38 O-Ring, RBG-6 6 HDW7314 Port Plug M ¼, O-Ring, RBG-4 0 Page 5

57 Section 5 - Hydraulics Main Manifold Assembly, RT Models - Part RT MODELS RIGHT BACK 41 LEFT FRONT ART_3173 Sheet of RT Manifold Assembly Page 53

58 Section 5 - Hydraulics Item Part Number Description Qty Elbow, 90, Male, ½, O-Ring, Male, ½, MB-MJ90LL Elbow, 90, Male, ½, O-Ring, Male, ½, MB-MJ Elbow, 90, Male ¼ O-Ring, Male ¼, MB-MJ90LL Elbow, 90, Male ¼ O-Ring, Male ¼, MB-MJ90L Elbow, 90, Male ¾ O-Ring, Male ¾, MB-MJ Elbow, 90, Male ¾ O-Ring, Male ¾,MB-MJ90LL Fitting, Male.37 JIC, Male.37 O-Ring, MB-MJL HDW7971 Fitting, Male Disconnect, ¼ NPT Adapter Male ¼ O-Ring Male ¼ NTP, MP-MB Adapter, Male ¼, O-Ring, Male ¼ 37 MB-MJ Adapter, Male ¼, O-Ring, Male ¼ MB-MJ Port Plug, MB-04-Plug Port Plug, MB-06-Plug Page 54

59 Section 5 - Hydraulics Leveling Manifold Assembly FRONT 3 BOTTOM LEFT RIGHT ART_305 Speed Level Sigma Lift Leveling Manifold Page 55

60 Section 5 - Hydraulics Item Part Number Description Qty Leveling Manifold Assembly W/ Fittings Leveling Manifold Assembly W/o Fittings Valve Coil Check Valve Fitting, MB-MJ-90LL-6-4 (MB-MJ ) Fitting, MB-MJ MB-MJ MB-MJ MB-MJ-90LL Page 56

61 Section 5 - Hydraulics RT Manifold Assembly 684RT - From Serial # / 684ES - From Serial # RT - From Serial # / 3084ES - From Serial # ILLUSTRATION No. Art_5384 Speed Level Series RT Manifold Assembly Item Part Number Description Qty Valve, 4 Way/3 Pos Solenoid Operated, WK08J-01-C-N-0 HYDAC Coil 1DN HYDAC Coil 1DN HYDAC Valve 3WP SO WK06C-01-C-N-0 HYDAC XX9 Main Manifold (Alt For 17950) HYDAC Line Body -08SIZE 4 Way SAE#6 Ports FH084-AS6 HYDAC Line Body -06SIZE 3 Way SAE#4 Ports FH063-AS4 HYDAC Page 57

62 Section 5 - Hydraulics Hydraulic Hose Routing, RT Models: Steer, Brake, Case Drain Early Style 684RT - From Serial # / 684ES - From Serial # RT - From Serial # / 3084ES - From Serial # RT MODELS RIGHT RFA LFB LFA RRB LRA 5 4 ORR B STR STL FRONT GLS 6 3 GP 8 11 LEFT LRB RRA RFB 1 11 STL STR B LFT P 11 ORS BACK GSTR T LS FRONT ORLS 9 LC1A LC1B LCA LCB Right Left LEFT RIGHT P LS T T1 BOTTOM OA ART_3199 Speed Level Sigma Lift Hydraulic Hose Routing: Steer, Brake, Case Drain Page 58

63 Section 5 - Hydraulics Item Part Number Description Qty Hose Assy, 1/4 x 65, 4G4FJX-4G4FJX Hose Assy, 1/4 x 15, 4G4FJX-4G4FJX90S Hose Assy, 1/4 x 86, 4G4FJX-4G4FJX90S Hose Assy, 1/4 x 73, 4G4FJX-4G4FJX90S Hose Assy, 1/4 x 5, 4G4FJX-4G4FJX90S Hose Assy, 1/4 x 89, 4G4FJX-4G4FJX Hose Assy, 1/4 x 77, 4G4FJX-4G4FJX Hose Assy, 1/4 x 38, 4G4FJX-4G4FJX Hose Assy, 1/4 x 1, 4G4FJX-4G4FJX Hose, LT Steer Cyl, 1/4 x 77, 4G4FJX-4G4FJX Tee, MJT Hose, Rt Steer Cyl, 1/4 x 86, 4G4FJX-4G4FJX90S 1 Page 59

64 Section 5 - Hydraulics Hydraulic Hose Routing, RT Models: Lift, Pump RT MODELS 3 1 RIGHT RFA LFB LFA RRB LRA ORR B STR STL GLS FRONT GP LEFT LRB RRA RFB T ORLS LFT ORS P LFT ORS P 5 BACK GSTR T T1 T P LS 4 LS ORLS FRONT PUMP CASE DRAIN LOAD SENSE 1 LC1A LC1B LCA LCB SUCTION 17 LEFT RIGHT P T T1 LS BOTTOM 16 PRESSURE OA ART_300 Speed Level Sigma Lift Hydraulic Hose Routing: Lift and Pump Page 60

65 Section 5 - Hydraulics Item Part Number Description Qty Hose Assy, 3/8 x 13, 6G6FJX90S-6G6FJX Hose Assy, 1 x, 16G16FJX-16G16FJX Hose Assy, 3/8 x 118, 6G6FJX-6G6FJX Hose Assy, 1/4 x 8, 4G4FJX-4G4FJX Hose Assy, 1/4 x 33, 4G4FJX-4G4FJX90S Hose Assy, 3/4 x 90, 1G1FJX-1G1FJX90S Hose Assy, 3/4 x 1, 1G1FJX-1G1FJX90S Hose Assy, 3/4 X 8, 1M3K-1FJX-1FJX Hose Assy, 1/4 X 4, 4G1-4FJX-6FJX Fitting, MP-MJ Tee, MJ-FJX-MJT Fitting, MB-MJ Adapter ¾ Flange, Male 1 JIC HDW91176 Adapter 1 Flange, Male 1 JIC Flange Kit # Flange Kit # Fitting, MB-MJ Page 61

66 Section 5 - Hydraulics Hydraulic Hose Routing, RT Models: Platform Level, Axle Float RT MODELS RIGHT RFA LFB LFA RRB LRA LCA LCB ORR B STR STL FRONT GLS LC1A LC1B GP 1 LEFT LRB RRA RFB LFT P ORS 5 LCA BACK GSTR LCB OA LC1A LC1B T LS 3 4 FRONT ORLS LC1A LC1B LCA LCB LEFT RIGHT P LS T T1 BOTTOM OA ART_301 Speed Level Sigma Lift Hydraulic Hose Routing: Level and Axle Float Page 6

67 Section 5 - Hydraulics Item Part Number Description Qty Hose Assy, 1/4 x 10, 4G4FJX-4G4FJX Hose Assy, 1/4 x 1, 4G4FJX-4G4FJX Hose Assy, 1/4 x 73, 4G4FJX-4G4FJX90S Hose Assy, 1/4 x 65, 4G4FJX-4G4FJX Tee, MJT-4 1 Page 63

68 Section 5 - Hydraulics Hydraulic Hose Routing, RT Models: Drive Motors RT MODELS RIGHT RFA LFB LFA RRB LRA 3 1 ORR B STR STL L-A U-B U-A L-B FRONT GLS 3 1 GP LEFT LRB RRA RFB LFT ORS P BACK GSTR T 9 10 LS ORLS 11 FRONT 6 LC1A LC1B LCA LCB LEFT RIGHT U-B U-A L-A L-B P T LS T1 BOTTOM OA ART_30 Speed Level Sigma Lift Hydraulic Hose Routing: Drive Motors Page 64

69 Section 5 - Hydraulics Item Part Number Description Qty Hose Assy, 1/ x 49, 8M3K-8FJX-8FJX Hose Assy, 1/ x 10, 8M3K-8FJX-8FJX Hose Assy, 1/ x 61, 8M3K-8FJX-8FJX Hose Assy, 1/ x 37, 8M3K-8FJX-8FJX90S Hose Assy, 1/ x 44, 8M3K-8FJX-8FJX Adapter, Male 1/ JIC-1/ JIC Bulkhead MJ-MJH Jamnut, 3/ Hose Assy, 58 Page 65

70 Section 5 - Hydraulics Hydraulic Hose Routing, ES Models: Steer, Brake, Case Drain ES MODELS RFA LFB LFA RRB LRA 5 4 ORR B STR STL 6 3 GP 8 LRB RRA RFB B STR STL LFT ORS P GSTR 11 T 3 7 ORLS 7 6 FRONT 9 LC1A LC1B LCA LCB Right Left LEFT RIGHT P LS T T1 BOTTOM OA ART_308 Speed Level Sigma Lift Hydraulic Hose Routing: Steer, Brake, Case Drain Page 66

71 Section 5 - Hydraulics Item Part Number Description Qty Hose Assy, 1/4 x 65, 4G4FJX-4G4FJX Hose Assy, 1/4 x 15, 4G4FJX-4G4FJX90S Hose Assy, 1/4 x 86, 4G4FJX-4G4FJX90S Hose Assy, 1/4 x 73, 4G4FJX-4G4FJX90S Hose Assy, 1/4 x 5, 4G4FJX-4G4FJX90S Hose Assy, 1/4 x 89, 4G4FJX-4G4FJX Hose Assy, 1/4 x 77, 4G4FJX-4G4FJX Hose Assy, 1/4 x 38, 4G4FJX-4G4FJX Hose Assy, 1/4 x 1, 4G4FJX-4G4FJX Tee, MJT-04 3 Page 67

72 Section 5 - Hydraulics Hydraulic Hose Routing, ES Models: Lift, Pump RT MODELS 3 1 RIGHT RFA LFB LFA RRB LRA ORR B STR STL GLS FRONT GP LEFT LRB RRA RFB T ORLS LFT ORS P LFT ORS P 5 BACK GSTR T T1 T P LS 4 LS ORLS FRONT PUMP CASE DRAIN LOAD SENSE 1 LC1A LC1B LCA LCB SUCTION 17 LEFT RIGHT P T T1 LS BOTTOM 16 PRESSURE OA ART_300 Speed Level Sigma Lift Hydraulic Hose Routing: Lift and Pump Page 68

73 Section 5 - Hydraulics Item Part Number Description Qty Hose Assy, 3/8 x 13, 6G6FJ90X - 6G6FJX Hose Assy, 3/4 x 35, 1G1FJX - 1G1FJX Hose Assy, 3/8 x 150, 6G6FJX - 6G6FJX Hose Assy, 3/4 x 16, 1G1FJX - 1G1FJX Hose Assy, 3/4 x 1, 1G1FJX - 1G1FJX90S Hose Assy, 1/ x 1, 8G8FJX - 8G8FJX90S Hose Assy, 1/4 x 8, 4G4FJX - 4G4FJX Hose Assy, 1/4 x 33, 4G4FJX - 4G4FJX90S Fitting, 90, MB - MJ Fitting, MJ - MP Tee, MJFJX - MJT Fitting, MJ - MP Page 69

74 Section 5 - Hydraulics Hydraulic Hose Routing, ES Models: Platform Level, Axle Float ES MODELS RFA LFB LFA RRB LRA LCA LCB ORR B STR STL LC1A LC1B GP 1 LRB RRA RFB LFT ORS P GSTR 5 LCA LCB OA LC1A LC1B T 3 4 FRONT ORLS LC1A LC1B LCA LCB LEFT RIGHT P LS T T1 BOTTOM OA ART_310 Speed Level Sigma Lift Hydraulic Hose Routing: Level and Axle Float Page 70

75 Section 5 - Hydraulics Item Part Number Description Qty Hose Assy, 1/4 x 10, 4G4FJX-4G4FJX Hose Assy, 1/4 x 1, 4G4FJX-4G4FJX Hose Assy, 1/4 x 73, 4G4FJX-4G4FJX90S Hose Assy, 1/4 x 65, 4G4FJX-4G4FJX Tee, MJT-4 1 Page 71

76 Section 5 - Hydraulics Hydraulic Hose Routing, ES Models: Drive Motors ES MODELS RFA LFB LFA RRB LRA 3 1 ORR B STR STL L-A U-B U-A L-B 3 1 GP LRB RRA RFB LFT ORS P GSTR T 9 10 ORLS 11 FRONT 6 LC1A LC1B LCA LCB LEFT RIGHT U-B U-A L-A L-B P T LS T1 BOTTOM OA ART_311 Speed Level Sigma Lift Hydraulic Hose Routing: Drive Motors Page 7

77 Section 5 - Hydraulics Item Part Number Description Qty Hose Assy, 1/ x 49, 8M3K-8FJX-8FJX Hose Assy, 1/ x 10, 8M3K-8FJX-8FJX Hose Assy, 1/ x 61, 8M3K-8FJX-8FJX Hose Assy, 1/ x 37, 8M3K-8FJX-8FJX90S Hose Assy, 1/ x 44, 8M3K-8FJX-8FJX Adapter, Male 1/ JIC-1/ JIC Bulkhead MJ-MJH Jamnut, 3/ Hose Assy, 58 Page 73

78 Section 5 - Hydraulics Lift Cylinder ART_306 Sigma Level Lift Cylinder Page 74

79 Section 5 - Hydraulics Item Part Number Description Qty Lift Cylinder Seal Kit Bearing Fitting, MB-MJ Fitting, MJ-FJX Orifice Valve, -Way, NC Coil, 1V Pressure Sensor (CE Only) 1 8 Spring, Orifice 1 Page 75

80 Section 5 - Hydraulics Steering Cylinder 1 PISTON SEAL SEAL KIT WEAR RING STATIC SEAL ROD SEAL ROD WIPER PISTON SEAL RETAINER 3 4 ART_ Steering Cylinder X7 Steering Cylinder Page 76

81 Section 5 - Hydraulics Item Part Number Description Qty Steering Cylinder Seal Kit (Service) Adapter Male ¼ O-Ring-Male ¼ JIC Tee, MJ-MB-MJT HDW595 Jamnut 5/ Rod End Fitting, 90, MJ-FJX Page 77

82 Section 5 - Hydraulics Level Cylinder 1 3 ART_319 Sigma Level Level Cylinder Item Part Number Description Qty Level Cylinder Seal Kit (Service) Counterbalance Valve Fitting, MB-MJ Page 78

83 Section 5 - Hydraulics Axle Lock Cylinder ART_30 Sigma Level Axle Lock Cylinder Item Part Number Description Qty Axle Lock Cylinder Seal Kit (Service) Bearing Valve Fitting, MB-MJ Page 79

84 Section 6 - Base Module Installation ART_311 Speed Level Sigma Lift Module Installation Page 80

85 Section 6 - Base Item Part Number Description Qty Power Module Weldment, ES Power Module Weldment, RT Power Module Door, ES Power Module Door, RT Control Module, ES Control Module, RT Control Module Door, ES Control Module Door, RT Door Latch Trigger Module Bracket, Right Front Module Bracket, Right Rear Module Bracket, Left Rear Module Bracket, Left Front Bolt, M1 x Washer, M Nut, M1 Nylock Hose Cover, Right Side Hose Cover, Left Side RT Models -- Exhaust Cover Plug, Marinco 15 Amp 1 17 REF Cable, Power To Platform, 14G -- See Wire Harness Pages At The End Of Section Exhaust Shroud HHCS M X 40MM ZP Washer M06 ZP Standard Flat NNYL M06 X ZP Nylock 1 REF - Reference Page 81