CONTROLS AND SWITCHES
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1 CONTROLS AND SWITCHES Engine Start / Stop Lift / Drive Speed / Torque Power Relay Emergency Stop Choke / Glow Plug Micro-Switches Steering Enable Switch Generator (Optional) Horn (Optional) Drive Enabled Indicator (Optional) Outrigger Extend/Retract (Optional) Reverse/Down Rocker Switch Forward/Up Rocker Switch Potentiometer Raise (Green) Lower (Green) Emergency Stop Throttle (Green) Hour Meter Engine Stop (Red) Engine Start (Green) ART_07 Platform / Base Circuit Breaker Gasoline/Propane (Dual Fuel) Choke/Preheat (Black) October 008 Page - "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications
2 SECTION : SCHEMATICS SECTION : SCHEMATICS... - Hydraulic Schematic... - Main Hydraulic Manifold... - Optional Outriggers... - Electric Schematics... - Wire Harness Connections... - Main Wiring Harness Circuit Board Schematic Upper Controls...-0 Upper Controls - With Outriggers...- Lower Control Box...- Diesel Engine...- Dual Fuel Engine...- Optional Outriggers...- Optional Generator...- "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications October 008 Page -
3 HYDRAULIC SCHEMATIC Callout CYL MA SV ORF CYL MA SV RV ORF CYL MA SV RV ORF LF LR RF RR P FL CYL CYL SV0 Description Lift Cylinder Components (9RT/9RT) Cylinder Manifold, Lift Cylinder Solenoid Valve - V Cable Attach Orifice Lift Cylinder Components (9RT) Cylinder, Upper Manifold, Lift Cylinder, Upper Solenoid Valve - V Dual Coil Relief Valve - 00 PSI Orifice Cylinder, Lower Manifold, Lift Cylinder, Lower Solenoid Valve - V Dual Coil Relief Valve - 00 PSI Orifice Wheel Motor Components Wheel Motor - Dual Displacement (Left Front) Wheel Motor - Dual Displacement (Left Rear) Wheel Motor - Dual Displacement (Right Front) Wheel Motor - Dual Displacement (Right Rear) Pump - Variable Displacement Pressure Compensated Return Filter - 0 Micron Cylinder, Steering Oscillating Axle Components Axle Lock Cylinder Solenoid Valve, Poppet N.C. Callout MA SVD SV SV SV SV SP RV RV RV RV PD - PD EP - EP - EP LS - LS - LS CBV - CBV CL CL CL FD - FD EC CV - CV CV - CV7 CV8 OPL OPL OPL - OPL OPL Description Main Manifold Components Manifold, Main Valve Block Spool Valve, Drive, Way - Position Spool Valve, Lift, Way Spool Valve, Steer, Way - Position Spool Valve, Series Parallel, Way - Position Spool Valve, High Speed, Way - Position Proportional Valve - V Relief Valve, Lift - 00 PSI Relief Valve, Steer - 00 PSI Relief Valve, Front Drive Motors PSI Relief Valve, Rear Drive Motors PSI Piloted Spool Valve, Way - Position Piloted Poppet Valve, Flow Divider Bypass Load Sense Shuttle Check Valve Counter Balance Valve Coil, Series 8 - V Coil, Series 0 - V Coil, Series 0 E-Coil - V Flow Divider / Combiner Pressure Compensator Check Valve, Load Sense Check Valve, Anti Cavitation Check Valve, Tank Return Orifice Plug, Brake Orifice Plug, Steer Orifice Plug, Flow Divider Bleed Orifice Plug, Compensator Bleed MA CV - CV CYL SV7 SV8 SV9 Optional Outriggers Components Manifold, Outriggers Check Valve Outrigger Cylinder Solenoid Valve, Poppet N.C. Solenoid Valve, Poppet N.C. Spool Valve, -way - -Position October 008 Page - "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications
4 NOTE: Outrigger Option connects from - Main Manifold ports ORLS, ORR and ORS to Outrigger Manifold ports ORLS, ORR and ORS (Outrigger schematic shown separately) MA- RV SV CYL UPPER LIFT CYLINDER ø.09 ORF ø.09 ORF MA- CYL SV CYL STEERING CYL MA- RV SV ø.07 ORF LIFT CYLINDER 9RT AND 9RT ONLY CYL LOWER LIFT CYLINDER 9RT ONLY BRAKES LF RF RR LR STR STL LFT LFB LFA RFA RFB RRA RRB LRB LRA MA- CV RV 800 PSI CV CV CV CV7 RV 800 PSI PD PD CV CV ORLS S ø.080 OPL S SV RV 00 PSI EP FD OPL ø.0 EP FD OPL ø.0 EP LS SV CBV LS CBV ORR ORS SP RV 00 PSI SVD a A P B T b OPL ø.0 SV EC OPL 0A ø.00 LS SV CV8 GST P GP GLS LS SP B T P PUMP FL SV0 SV0 CYL CYL ART_07 TANK OSCILLATING AXLE CYLINDERS "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications October 008 Page -
5 Main Hydraulic Manifold CV8 TOP BOTTOM PLG PLG PD PD PLG PLG MOUNTING HOLE FRONT BACK PLG PLG EP EP EP SV CL CBV CBV PLG SVD LS LS SV CL EC SV CL CL PLG8 RV PLG LEFT RIGHT OPL FD CV CV CV7 OPL FD CL SV RV CV SP CL CV PLG LS RV RV OPL CV ORF ORF ART_077 CV PLG October 008 Page - "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications
6 Optional Outriggers SV CL CL CAV PLG0 PLG ORA ORB ORLS ORS CV8 ORR CV9 RIGHT LEFT BOTTOM FRONT OPTIONAL OUTRIGGERS SV7 SV7 ORA ORB SV7 SV7 CYL CYL MA- CYL CYL SV8 SV8 SV9 SV8 SV8 ORS ORR ORLS ART_078 ORS ORR ORLS MA- Main Manifold "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications October 008 Page -
7 ELECTRIC SCHEMATICS Wire Harness Connections Located on the circuit board in the lower control box. A B C D ART_079 October 008 Page - "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications
8 Main Wiring Harness MAIN HARNESS - ANSI A A B C C TILT SENSOR ART_080 "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications October 008 Page -7
9 Circuit Board Schematic The Circuit Bard schematic is broken into two pages for clarity. The cable connections are shown on this page. Match the numbers to line-up the traces. ART_08 October 008 Page -8 "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications
10 ART_08 "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications October 008 Page -9
11 Upper Controls ANSI UPPER CONTROLS WITHOUT OUTRIGGER OPTION JOYSTICK 0 E-STOP IN (H) IGN (L) CHOKE IN (L) THROTTLE INPUT (L) HI RANGE (H) STEER LEFT STEER RIGHT TORQUE SW (L) LIFT MODE FORWARD/DOWN REVERSE/UP PWM INPUT CONNECTORS ON MAIN CONTROL HARNESS TERMINAL STRIP HD CONN WIRE NUMBERS AND COLORS A E-STOP 0 ORG/RED CHOKE/GLOW A YEL/WHT 0 YEL/WHT H H ORG/GRN R X + A - DT0-SA UPPER STATION WHT/BLK 0 BLU/RED 8 PNK/WHT S REVERSE/UP S FORWARD/DOWN ENABLE ROCKER STEER L/R WHT WHT/RED BLK/WHT GRN/WHT ORG/GRN GRN ORG WHT/BLK BLU/RED GRN/BLK BLU/BLK BLU WHT GRN/WHT A GRN YEL BLU PPL RED GRN/BLK BLU/BLK PPL 8 GRN 7 ORG GRN/WHT 0A RED PLUG NUMBERS BLK/RED BLK BLK 0 WHT/RED 0 WHT/RED GRN/WHT PPL LIFT/DRIVE GRN/WHT ORG/ BLK SPEED/TORQUE PPL TIME DELAY RELAY PC BOARD ORG/BLK RED/ORG RED/BLK BLK/RED ORG/RED BLK TORQUE SW () DE OUT (H) DE IN (H) PLATFORM DISABLE (H) START (L) GND V W X M N O P Q R S T U 0 WHT/RED BLK/WHT GRN/WHT ORG/GRN 8 GRN ORG WHT/BLK 0 BLU/RED GRN/BLK BLU/BLK BLU BLK PPL BLU DT0-S UPPER STATION # B D F H K L C E G A J ORG/BLK RED/GRN A RED/BLK BLK/RED 0 ORG/RED BLK 7 BLU/WHT 7 BLK/WHT/RED 7 WHT/BLK/RED 7 RED/WHT 7 RED/WHT/BLK DIODE BLOCK DB- RELAY UPPER STATION NOT USED KEY SWITCH DIODE BLOCK DB- GENERATOR SWITCH (OPTION) 7 RED/WHT ART_08 October 008 Page -0 "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications
12 ANSI UPPER CONTROLS WITH OUTRIGGER OPTION JOYSTICK 0 E-STOP IN (H) IGN (L) CHOKE IN (L) THROTTLE INPUT (L) HI RANGE (H) STEER LEFT STEER RIGHT TORQUE SW (L) LIFT MODE FORWARD/DOWN REVERSE/UP PWM INPUT CONNECTORS ON MAIN CONTROL HARNESS TERMINAL STRIP HD CONN WIRE NUMBERS AND COLORS A E-STOP 0 ORG/RED CHOKE/GLOW H H ORG/GRN R A YEL/WHT 0 YEL/WHT X + A - Upper Controls - With Outriggers DT0-SA UPPER STATION WHT/BLK BLK/RED BLK/RED S REVERSE/UP S FORWARD/DOWN ENABLE ROCKER STEER L/R WHT WHT/RED BLK/WHT GRN/WHT ORG/GRN GRN ORG WHT/BLK BLU/RED GRN/BLK BLU/BLK BLU WHT RETRACT EXTEND A GRN YEL BLU PPL RED PLUG NUMBERS GRN/BLK BLU/BLK PPL 8 GRN 7 ORG GRN/WHT 0A RED DIODE BLOCK DB- GRY (7) GRN/WHT PPL ORG/ BLK RED/BLU (0) PNK/WHT (9) YEL (8) GRY (7) GRN/WHT LIFT/DRIVE BLK GRN ORG WHT GRN/WHT 0 BLU/RED 8 PNK/WHT BLK BLK 0 WHT/RED 0 WHT/RED SPEED/TORQUE DRIVE ENABLE LIGHT TIME DELAY RELAY PPL BLK PPL BLU TO BASE, CONNECTS TO OUTRIGGER HARNESS PC BOARD ORG/BLK RED/ORG RED/BLK BLK/RED ORG/RED BLK TORQUE SW () DE OUT (H) DE IN (H) PLATFORM DISABLE (H) START (L) GND DT0-S UPPER STATION # 7 RED/WHT B D F H K L C E G A J ORG/BLK RED/GRN A RED/BLK BLK/RED 0 ORG/RED BLK 7 BLU/WHT 7 BLK/WHT/RED 7 WHT/BLK/RED 7 RED/WHT 7 RED/WHT/BLK V W X M N O P Q R S T U 0 WHT/RED BLK/WHT GRN/WHT ORG/GRN 8 GRN ORG WHT/BLK 0 BLU/RED GRN/BLK BLU/BLK BLU DIODE BLOCK DB- DIODE BLOCK DB- RELAY UPPER STATION KEY SWITCH ART_08 "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications October 008 Page -
13 Lower Control Box ART_08 October 008 Page - "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications
14 Diesel Engine CONTROL MODULE POWER MODULE BATTERY CABLE RED BATTERY CABLE BLK GA RED 00 0 GA RED 00 GA RED 00 ENGINE RUN SOLENOID ART_08 "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications October 008 Page -
15 Dual Fuel Engine CONTROL MODULE POWER MODULE BATTERY CABLE RED BATTERY CABLE BLK GA RED 00 0 GA RED 00 RED/GRN LIQUID PROPANE GASOLINE ART_087 October 008 Page - "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications
16 Optional Outriggers UPPER CONTROL STATION RETRACT EXTEND PLATFORM DOWN SWITCH RED/WHT PPL PPL PPL LR RR RF LF OUTRIGGER PRESSURE SWITCHES PPL ORG YEL 8 GRN PNK/WHT 9 PLATFORM POWER RELAY BLK/RED WHT GRY 7 RED/BLU 0 BLK INSIDE UPPER CONTROL BOX CABLE ASSEMBLIES PPL RED/BLU 0 RED/WHT 0 GRN/RED 7 GRY/WHT GRY/RED GRY/BLK BRN/YEL BRN/RED GRN BRN/BLK 0 OUTRIGGER CYLINDERS RETRAC LR EXTEND LR RETRACT RR EXTEND RR RETRACT RF EXTEND RF RETRACT LF EXTEND LF BLK/ORG BLK/ORG BLK/ORG BLK LR LR LR LR OUTRIGGER STOWED SWITCHES RED/BLU 0 FWD 0 REV PNK/WHT 9 YEL 8 HYDRAULIC MANIFOLD P-9 P- P- P- GRY/WHT P- P- GRY/BLK P- BRN/RED P- P- BRN/BLK 0 GRY 7 P- P- GRN/RED 7 P- P- GRY/RED P9 P-7 BRN/YEL P- ¼ Male Disconnect P-8 GRN BLK/ORG OUTRIGGER MANIFOLD BLK INSIDE LOWER CONTROLS GP0 P-0 EXTEND OUTPUT P-7 RETRACT OUTPUT P-8 ALL LEGS DOWN OUTPUT P-9 THROTTLE UP OUTPUT P- BLK YEL/BLK 8 PPL/WHR 9 BRN ORG/BLU 8 EXTEND VALVE RETRACT VALVE PCB TERMINAL S7 B+ (VCC) ALARM TERMINAL YEL/WHT 0 RED/WHT 0 87 LIFT ENABLE RELAY 0 87 BLK THROTTLE SWITCH TERMINAL ORG/BLU PCB TERMINAL S BLK/ORG LOWER CONTROL BOX ART_088 R "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications October 008 Page -
17 Optional Generator RED/WHT BLK RED/WHT 7 EXISTING UPPER CONTROL CABLE GENERATOR TOGGLE SWITCH WHT/RED UPPER CONTROLS 0 GENERATOR VALVE 87 N.O. 87a ORG/GRN GENERATOR THROTTLE SOLENOID AT ENGINE 8 8 ORG CONTROL MODULE TO: PIN ON PIN CONNECTOR ORG WHT GRN BLK ORG POWER MODULE TO: ENGINE THROTTLE SOLENOID ART_089 October 008 Page - "9RT / 9RT / 9RT" Service & Parts Manual - ANSI Specifications
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