Prüf-Nr./Q-Nr.: Ce Tificate No.: Dienststelle: Department: Ort: Amberq Tag: Place: - Date:

Transcription

1 SIEMENS Prüf-Nr./Q-Nr.: Ce Tificate No.: Dienststelle: Department: 3224 a DF CP R&D V 3 / Drutschmann Ort: Amberq Tag: Place: - Date: Anlagen: Test Report= 12094ENV01 Enclosures: 120g4ENV02a Typprtibescheinigung I T p fesf Ceft'fræte Ezeusnis tproduct: Thermal OVeflOad Relay Iyp: 3RU2l36 rype: ãnuig, ãnuzg Tech.-Daten: U" = 690V / le = 5,5 - too specirication: Hersteller: SiemenS AG Manufacturer: DF Gp Art der Prüfung I Type of test: Type TeSt Prüfer/ DF CP R&D V 1 Mr. Koerner Tested by: Labor / Laboratory: LOVAG registered and DAkkS accredited Testing Laboratory Siemens AG, Amberg An gewandte P rüfbestim mu n gen / Iesf specific ations a ppl i e d : KWU ASV ZEN000 DD/7080.9/l : ; Earthquake IEC 61373: ; Railway Applications fec : IEC : EC = Durchgeführte Prüfungen I Tests conducted: Railway Applications for Category 1, Glass B: Paragraph 8.1, 9.1 and 10.5 Earthquake: Resonance Search, Load, Additional Load (as) Prüfergebnis / Iesf resu/fs: All requirements of the test specification are met. BemerkungenlRemarks: lssued: lndex a, dated : Test report 12094ENV02 dated replaced by test report ENVO2a dated ('Ì i.v DF CP VMr DF CP R&D EN Mr. Koppmann SIEMENS Anton S. Huber, CEO DigitalFactory S emens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme; Managing Board: Joe Kaeser, Ghairman, President and Chief Executive Officer; Roland Busch, Lisa Davis, Klaus Helmrich, Janina Kugel, Siegfried Russwurm, Ralf P. Thomas; Regjstered off ces: Berlin and Munich, Germany; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684; WEEE-Reg -No. DE Formular: Feb 2015

2 SIEMENS Test Report No ENV01 DAKKS Deutsche Akkreditjerungsstelle D-PL-1105t04-01 Test laboratory: Glient: Manufacturer: Test object: Amberg, Werner-von-Siemens-Str. 48 Siemens AG, I la CE CP R&D-PM Amberg, Werner-von-Siemens-Str. 48 Siemens AG, I la CÉ Amberg, Werner-von-Siemens-Str. 48 Thermal overload relays size 52 with accessories Typedesignation: 3RU2l36-.. Date(s) of receipt: 20' Date(s) of test(s): Test specification KWU ASV ZEN000 DD/7080.9/1 ( ) DrN EN ( ) DrN EN ( ) Test results ln accordance with the test specification. The Record of Proving Test consists of: 1 pages: cover sheet 26 pages: test report pages: description test facilities pages: attachments I pages: supplements pages: drawings pages: photographs Date of issue: Responsible Test Laboratory Signatures:... (Authorized representative) Mr Koerner (Laboratory Manager) Mr- Bogner Note: The test result relates only to the items tested. The test report shall t be reproduced except in full without the written approval of the test laboratory. Page 1 / 35 Siemens TRF01 lnd02

3 Page 2 / 35 Contents: 1. Summary of testing 2. Description of the EUT 3. Test conducted 3.1 Vibration response investigation Test requirements Test procedure Test results 3.2 Vibration load test Test requirements Test procedure Test results 3.3 Determined excitation level with the additional load (a 0 ) Test requirements Test procedure Test results 3.4 Routine test 4. Measuring- /test equipment and calibration Supplements Test assemblies sample 12094EN002, sample 12094EN004 to sample 12094EN006 and sample 12094EN013 to sample 12094EN016

4 Page 3 / Summary of testing Tests vibration load test determination excitation level with the additional load (a0) sample EN according to: KWU ASV ZEN000 DD/7080.9/1 part 9.1 test voltages according to: KWU ASV ZEN000 DD/7080.9/1 part 9.2 1) verified acceleration values [m/s²] routine test according to: KWU ASV ZEN000 DD/7080.9/1 part 10 hold voltage switch on voltage X Y Z V 180V passed ,2V 19,2V passed passed passed V 180V passed V 180V passed V 180V passed ,2V 19,2V passed 1) The measured values are detailed documented in Test results.

5 Page 4 / Description of the EUT Nomenclature breakdown: Overview series 3RU RU2136-4A B 0 I II III IV I. Basic Type 3RU2136 Thermal overload relay SIRIUS Invation, size S2 Rated current Ie: rated power at AC 400V: up to 80 A up to 45 kw II. Setting Ranges 1H - 5,5 8 A 1J A 1K ,5 A 4A A 4B A 4D A 4E A 4F A 4G A 4H A 4Q A 4J A 4K A 4R A III. B D Type of Terminals Screw terminals main circuit: Screw terminals; auxiliary circuit: Spring terminals IV. Mounting Type 0 For mounting to the contactor 1 Standalone mounting Accessories 3RU2936-3AA01 or 3RU6936-3AA01 Connecting support for screw terminal 3RV2908-0P Sealable cover

6 Page 5 / 35 Continuation: Nomenclature Breakdown 3RU1900-2A B71 I II III I. Basic Type 3RU1900 Remote Reset for use with 3RU11 and 3RU21 3RU2900 Remote Reset for use with 3RU21 3RU6900 Same as 3RU2900 and suitable for use with 3RU61 II. Type of -1A mechanical remote reset, stabile -1B mechanical remote reset, flexible 400 mm -1C mechanical remote reset, flexible 600 mm -2A electrical mechanical remote reset III. Voltage Ratings (for types -2A with screw terminals) B71 F71 M V ac/dc V ac/dc V ac/dc

7 Page 6 / 35 Tested devices: 3RU Type: Sample No 12094EN Device Tested device Type designation Date code mounting monitoring -008 Thermal overload relays 3RU2136-1HD0 E01; G/ screw mounted 95-96; Contactor 3RT2035-3AP00 pilot series 13-14; Electrical remote reset 3RU1900-2AM71 G/ Sealabel covers 3RV2908-0P Terminal brackets 3RU2936-3AA01 pilot series -013 Auxiliary switch block front mounted 3RH2911-2HA22 E02; LO Thermal overload relays 3RU2136-4RB0 E01; G/ screw mounted electric mechanic mechanic 11-12; 33-34; ; Contactor 3RT2038-1NB30 pilot series 13-14; Mechanical remote reset 3RU2900-1C E01; G/ Sealabel covers 3RV2908-0P x Auxiliary switch block side mounted 3RH2911-1DA11 E03; NQ/ Thermal overload relays 3RU2136-4RB0 E01; G/ Electrical remote reset 3RU1900-2AB71 G/ Terminal brackets 3RU2936-3AA01 pilot series -028 Terminal brackets 3RU2936-3AA01 pilot series -029 Thermal overload relays 3RU2136-4RD0 E01; G/ Mechanical remote reset 3RU2900-1C E01; G/ Terminal brackets 3RU2936-3AA01 pilot series screw mounted snap mounted mechanic mechanic 31-32; 43-44; ; electric mechanic mechanic 95-96; mechanic mechanic

8 Page 7 / 35 Sample No 12094EN Device Tested device Type designation Date code mounting monitoring -070 Thermal overload relays 3RU2136-1HB0 E01; G/ Contactor 3RT2035-1AP00 pilot series -072 Electrical remote reset 3RU1900-2AB71 E02; G/ Mechanical remote reset 3RV2908-0P Sealabel covers 3RT2936-4EA Auxiliary switch block front mounted 3RH2911-1HA22 E02; LO Thermal overload relays 3RU2136-1HB0 E01; G/ Contactor 3RT2035-1AP00 pilot series -078 Electrical remote reset 3RU1900-2AB71 E02; G/ Mechanical remote reset 3RV2908-0P Sealabel covers 3RT2936-4EA Auxiliary switch block front mounted 3RH2911-1HA22 E02; LO Thermal overload relays 3RU2136-1HB0 E01; G/ Contactor 3RT2035-1AP00 pilot series -084 Electrical remote reset 3RU1900-2AB71 E02; G/ Mechanical remote reset 3RV2908-0P Sealabel covers 3RT2936-4EA Auxiliary switch block front mounted 3RH2911-1HA22 E02; LO Thermal overload relays 3RU2136-4RD0 E01; G/ snap mounted snap mounted snap mounted snap mounted L1-T3; 95-96;97-98 L1-T3; 13-14; electric mechanic mechanic 11-12; 21-22; 33-34; L1-T3; 95-96;97-98 L1-T3; 13-14; electric mechanic mechanic 11-12; 21-22; 33-34; L1-T3; 95-96;97-98 L1-T3; 13-14; electric mechanic mechanic 11-12; 21-22; 33-34; ; Contactor 3RT2038-3NB30 pilot series 13-14; Electrical remote reset 3RU1900-2AM71 E02; G/ Sealabel covers 3RV2908-0P x Auxiliary switch block side mounted 3RH2911-2DA11 E03; NQ/ electric mechanic 31-32; 51-52; Other distinguishing marks:

9 Page 8 / 35 Mounting arrangement and axis description: Figure 1: sample 12094EN002, x-axis 28 Figure 2: sample 12094EN002; y-axis 28 Figure 3: sample 12094EN002; z-axis 28 Figure 4: sample 12094EN004; x-axis 29 Figure 5: sample 12094EN004; y-axis 29 Figure 6: sample 12094EN004; z-axis 29 Figure 7: sample 12094EN005; x-axis 30 Figure 8: sample 12094EN005; y-axis 30 Figure 9: sample 12094EN005; z-axis 30 Figure 10: sample 12094EN006; x-axis 31 Figure 11: sample 12094EN006; y-axis 31 Figure 12: sample 12094EN006; z-axis 31 Figure 13: sample 12094EN013; x-axis 32 Figure 14: sample 12094EN013; y-axis 32 Figure 15: sample 12094EN013; z-axis 32 Figure 16: sample 12094EN014; x-axis 33 Figure 17: sample 12094EN014; y-axis 33 Figure 18: sample12094en014; z-axis 33 Figure 19: sample 12094EN015; x-axis 34 Figure 20: sample 12094EN015; y-axis 34 Figure 21: sample 12094EN015; z-axis 34 Figure 22: sample 12094EN016; x-axis 35 Figure 23: sample 12094EN016; y-axis 35 Figure 24: sample 12094EN016; z-axis 35 Mounting surface Z+ X+ Y+

10 Page 9 / Test conducted 3.1 Vibration response investigation Date of test: ; Test requirements Tests conducted according to: DIN EN ( ) DIN EN ( ) vibration response investigation mounting of the test assemblies Values according to: KWU ASV ZEN000 DD/7080.9/1 ( ) Test procedure Test values Vibration response investigation according to DIN EN part 8.2 test frequency range [Hz] cross-over frequency [Hz] amplitude below the cross-over frequency [mm] acceleration above the cross-over frequency [m/s²] Number of sweep cycles vibration response investigation , Controlled contacts / circuits No controlled contacts / circuits during vibration response investigation. This test is only to determinate the critical frequencies Operating conditions Condition 1: Condition 2: contactor switch on, overload relays reset contactor switch off, overload relays set

11 Page 10 / Failure criterion No failure criterion this test is only to determinate the critical frequencies Function test No test during vibration response investigation. This test is only to determinate the critical frequencies Mounting description The screw mounted test samples were mounted with a torque of 1,2Nm. All snap mounted test samples were tested with solid mounting rails 7,5 mm x 35 mm. All test samples were mounted according to DIN EN ( ) Test results Sample No. test sample mounting maximum frequency [Hz] operating condition resonance frequency [HZ] amplification factor x y z x y z 002 screw 35Hz screw 35Hz screw 35Hz snap 35Hz snap 35Hz snap 35Hz snap 35Hz 1 >35 >35 > >2,0 >2,0 >2,0 3,9 4,4 3,9 5,0

12 Page 11 / 35 result of resonance search of one sample (sample 013 z-axis)

13 Page 12 / Vibration load test Date of test: ; Test requirements Tests conducted according to: DIN EN ( ) DIN EN ( ) vibration load test mounting of the test assemblies Values according to: KWU ASV ZEN000 DD/7080.9/1 ( ) Test procedure Test values Vibration load test according to DIN EN part Test values according to KWU ASV ZEN000 DD/7080.9/1 floating sine: excitation level: frequency changing speed: 5 Hz 35 Hz tested device t actuated 35 Hz 5 Hz tested device actuated 5 Hz 35 Hz tested device with switching operations 15 m/s² (tested with 3 devices) if there is only one tested device, the vibration load test has to be conducted with an excitation level of 21m/s² (15m/s² x 1,4) 1 oct/min test diagram: test with 15m/s²

14 Page 13 / 35 test voltage: Tested values deviating from specification according to the arrangement between Siemens AG type test center Amberg and Areva: AC: rated voltage: Us DC: rated voltage: Us switch on voltage: 0,75Us switch on voltage: 0,8Us hold voltage: 0,6Us hold on voltage: 0,8Us Controlled contacts / circuits Controlled contacts / circuits of an overload 3RU B0, / 3RU D0 Aux. circuit int.: 95-96, 97-98, Main circuit: L1-T1, L2-T2, L3-T3 Controlled contacts of a contactor 3RT2035-.AP00, / 3RT2038-.NB30 Aux. circuit int.: 13-14, 21-22, Main circuit: L1-T1, L2-T2, L3-T3 Controlled contacts of an auxiliary switch block front mounted 3RH2911-1HA22 Aux circuit: 11-12, 21-22, 33-34, Controlled contacts of an auxiliary switch block side mounted 3RH2911-2DA11 Aux circuit: 31-32, or 51-52, Example for monitoring the contacts of a contactor with auxiliary switch block ground A1 L1 L2 L A2 T1 T2 A Channels of scope corder Ch 1 CH 2 Ch 3 Ch 4 Ch 5 Ch 6 Ch 7 Ch 8

15 Page 14 / Operating conditions Condition 1: Condition 2: contactor switch on, overload relays reset contactor switch off, overload relays set Failure criterion - Fall down of the device under test from the fixture - Mechanical damage of the device under test - Functional failure of the device under test - State changes of the controlled contacts >3ms If there is any deviation during the vibration test with the values according to Test values, the results have to be mentioned in Test results Function test - Monitoring of the contacts with a Yokogawa Scope Corder in conditions according to Operating conditions - The controlled contacts / circuits are described in Controlled contacts / circuits - Switching actions before, during and after the test, according to Operating conditions - The switch on and hold voltage of each sample is mentioned in the table below. Sample No EN kind of coil rated voltage [V] hold voltage [V] switch on voltage [V] 002 AC DC 24 19,2 19,2 013 AC AC AC DC 24 19,2 19,2 - The test current on the main contacts of each sample in on condition is mentioned in the table below. Sample No. rated current [A] test current (0.9xrated current) [A] contacts 002 5,5 4,95 main contacts main contacts main contacts main contacts 013 5,5 4,95 main contacts 014 5,5 4,95 main contacts 015 5,5 4,95 main contacts main contacts

16 Page 15 / Mounting description According to Test results All test samples were tested according to Test requirements and Test procedure with an excitation level of a max = 21 m/s². The requirements were met.

17 Page 16 / Determined excitation level with the additional load (a 0 ) Date of test: ; Test requirements Tests conducted according to: DIN EN ( ) DIN EN ( ) additional load test mounting of the test assemblies Values according to: KWU ASV ZEN000 DD/7080.9/1 ( ) Test procedure Test values Additional load test according to DIN EN part Test values according to KWU ASV ZEN000 DD/7080.9/1 permanent sine excitation frequency 2 s tested device t actuated 2 s tested device actuated according to calculation, see below excitation level preferred value 60m/s² (tested with 3) If there is only one tested device, the test has to be conducted with an excitation level of 84m/s² (60m/s² x 1,4) Other values also accepted. The reached values are documented in Test results. Calculated estimation of the natural frequency: f [ 1000 /(2x3.14)]( c / m) Excitation frequency fe0 was determined in accordance with ZEN000 DD/7080.9/Abs : Resonanzfrequenz < 25 Hz: f e0 = 2 0,5 f 0, Resonanzfrequenz > 25 Hz: f e0 = 0,35 f 0min,

18 Page 17 / 35 Calculation of the excitation frequency: contactor 3RT2035-.AP00 3RT2038-.NB30 whole moved mass m (g) result. F-rate c (N/m) natural frequency (calculated resonance frequency) f 0 (Hz) excitation frequency f e0 (Hz) ,68 15, Controlled contacts / circuits According to Operating conditions According to Failure criterion - Fall down of the device under test from the fixture - Mechanical damage of the device under test - Functional failure of the device under test - State changes of the controlled contacts >3ms If there is any deviation during the test with the values according to Test values, the results have to be mentioned in Test results Function test According to Mounting description According to

19 Page 18 / Test results All test samples were tested according to Test requirements and Test procedure with an excitation level of a max = 84 m/s². Tested devices which had any deviation according to Test requirements and Test procedure, the reduced excitation levels, are listed in the table below and: The requirements were met. Sample EN tested device tested device mounting operating condition number of tested devices excitation frequency f e0 [Hz] tested excitation level a [m/s²] verified excitation level a [m/s²] every axis X Y Z X Y Z screw mounted screw mounted snap mounted snap mounted snap mounted snap mounted condition , condition , condition , condition , condition , condition , condition , condition , condition , condition , condition , condition , condition , condition , condition , condition , condition , condition , condition , condition ,

20 Page 19 / Routine test Date of test: ; ; ; ; Test parameter and results Test 1: Isolation Test voltage: 2,64kV; 1s Test performance: The voltage must be connected between the main contacts and all other connected auxiliary contacts. Test criteria: sparkover Test 2: Adjustment Test standard: IEC Test performance: lower rating, 1,05x current holding Test criteria: 1,20x current tripping Test results Performance test before vibration Routine test zu KWU ASV ZEN000 DD/7080.9/1 ( ) NEA ( ) MLFB sample No EN Test 1 Isolation Test 2 Adjustment 3RU2136-1HB0-008 ok ok 3RU2136-4RB0-019 ok ok 3RU2136-4RB0-025 ok ok 3RU2136-4RB0-029 ok ok 3RU2136-1HB0-070 ok ok 3RU2136-1HB0-076 ok ok 3RU2136-1HB0-082 ok ok 3RU2136-4RD0-088 ok ok

21 Page 20 / Performance test after vibration Routine test zu KWU ASV ZEN000 DD/7080.9/1 ( ) NEA ( ) MLFB sample No EN Test 1 Isolation Test 2 Adjustment 3RU2136-1HB0-008 ok ok 3RU2136-4RB0-019 ok ok 3RU2136-4RB0-025 ok ok 3RU2136-4RB0-029 ok ok 3RU2136-1HB0-070 ok ok 3RU2136-1HB0-076 ok ok 3RU2136-1HB0-082 ok ok 3RU2136-4RD0-088 ok ok

22 Page 21 / Test parameter and results Test 1: on delay Time between switching on the control voltage and closing of L3/T3 Test 2: off delay Time between switching off the control voltage and opening of L3/T3 Test 3: holding voltage switching on the device. Reducing the voltage to the holding voltage. The device must remain in on position. Test 4: dropout voltage switching on the device. Reducing the voltage to the dropout voltage. The device must go to off position. Test 5: current at rated voltage Test 6: current at power-on voltage Only for DC/UC contactors. Current at the lower power-on voltage

23 Page 22 / Test results Performance test before vibration Routine test zu KWU ASV ZEN000 DD/7080.9/1 ( ) MLFB sample No EN Test 1 on delay Test 2 off delay Test 3 holding voltage 3RT2035-2AP ms 12ms ok 3RT2038-1NB ms 56ms ok 3RT2035-1AP ,37ms 11,28ms ok 3RT2035-1AP ,28ms 14,63ms ok 3RT2035-1AP ,29ms 16,32ms ok 3RT2038-3NB ,93ms 50,24ms ok Routine test zu KWU ASV ZEN000 DD/7080.9/1 ( ) MLFB sample No EN Test 4 dropout voltage Test 5 current at rated voltage Test 6 Current at power-on voltage 3RT2035-2AP ok 52,3 ma - 3RT2038-1NB ok 33,7 ma 20,0 ma 3RT2035-1AP ok 52,76mA 392,78mA 3RT2035-1AP ok 52,75mA 393mA 3RT2035-1AP ok 53,21mA 393mA 3RT2038-3NB ok 34,08mA 19mA

24 Page 23 / Performance test after vibration Routine test zu KWU ASV ZEN000 DD/7080.9/1 ( ) MLFB sample No EN Test 1 on delay Test 2 off delay Test 3 holding voltage 3RT2035-2AP ,39ms 18,16ms ok 3RT2038-1NB ,96ms 59,32ms ok 3RT2035-1AP ,54ms 16,83ms ok 3RT2035-1AP ,31ms 14,33ms ok 3RT2035-1AP ,27ms 17,01ms ok 3RT2038-3NB ,71ms 47,40ms ok Routine test zu KWU ASV ZEN000 DD/7080.9/1 ( ) MLFB sample No EN Test 4 dropout voltage Test 5 current at rated voltage Test 6 idle current 3RT2035-2AP ok 53,76mA 390,83mA 3RT2038-1NB ok 33,27mA 19,61mA 3RT2035-1AP ok 52,41mA 391,87mA 3RT2035-1AP ok 52,62mA 392,77mA 3RT2035-1AP ok 53,06mA 392,84mA 3RT2038-3NB ok 35,30mA 19,93mA

25 Page 24 / Measuring- /test equipment and calibration 4.1 Test equipment: Electrodynamic shaker for simulating movements in z-axis: (calibration-.: PE ) shaker : RMS Typ SW 8200 amplifier system : RMS TGA vibration controller : RMS SWR 1200 charge amplifier : RMS SWE 379 : RMS SWE 366 Electrodynamic shaker for simulating movements in x- and y-axis: (calibration-.: PE-Schwing-2) shaker : RMS Typ SW SWH 700 APP amplifier system : RMS TGA 10-5/2 vibration controller : RMS SWR 1200

26 Page 25 / Measuring equipment: Test sequenze/test vibration load and additional test Date of Test Test Equipment Designation Electrodynamic shaker Scope Corder sample rate: 100kS/s Thermo-Hygrograph Electrodynamic shaker Scope Corder sample rate: 100kS/s Thermo-Hygrograph ID-Number PE EC-OSZI PE PE-SCHWING-2 EC-OSZI PE Function / Range Shock / vibration TIME/DIV 20 ms -10 C- 50 C/0- Shock / vibration TIME/DIV 20 ms -10 C- 50 C/0- Last calibration Next calibration Clamp-on ammeter EC-STRZ A Clamp-on ammeter EC-STRZ A Clamp-on ammeter EC-STRZ A Torque wrench Ncm MC Ncm Torque wrench Ncm MC Ncm Multimeter EC-DMM AUTO V/A AC Torque wrench Nm PM Nm Clamp-on ammeter PM A Clamp-on ammeter PM A Clamp-on ammeter PM A Multizet AVR EC-MUZT A Multimeter EC-MUZT A Multimeter EC-DMM AUTO V/A AC Multimeter EC-DMM V AC

27 Page 26 / 35 Test sequenze/test vibration load and additional test Date of Test Test Equipment Designation Electrodynamic shaker Electrodynamic shaker ID-Number PE-Schwing-2 PE Function / Range Shock / vibration Shock / vibration Last calibration / / Next calibration / / Clamp-on ammeter PM A Clamp-on ammeter PM A Clamp-on ammeter PM A Multizet AVR EC-MUZT A Multimeter EC-MUZT A Multimeter EC-DMM AUTO V/A AC Multimeter EC-DMM V AC Scope Corder sample rate: 100kS/s Thermo-Hygrograph Scope Corder sample rate: 100kS/s Thermo-Hygrograph EC-OSZI PE EC-OSZI PE TIME/DIV 20 ms -10 C- 50 C/0- TIME/DIV 20 ms -10 C- 50 C/ Clamp-on ammeter EC-STRZ A Clamp-on ammeter EC-STRZ A Clamp-on ammeter EC-STRZ A Torque wrench Ncm MC Ncm Torque wrench Ncm MC Ncm Multimeter EC-DMM AUTO V/A AC Torque wrench Nm PM Nm

28 Page 27 / 35 Test sequence /Test Date of Test Test equipment designation Number Last calibration Next calibration Current transformer EC-IWAN / / Ammeter EC-STRM / / Counter PE / / Current transformer EC-IWAN / / Multimeter EC-MUZT / / Routine test to High voltage tester EC-HITE Current transformer EC-IWAN / / Ammeter EC-STRM / / Current transformer EC-IWAN / / Ammeter EC-STRM / / Testing position PE-EPP / /

29 Page 28 / 35 Supplements Test assemblies sample 12094EN002, sample 12094EN004 to sample 12094EN006 and sample 12094EN013 to sample 12094EN016 Figure 1: sample 12094EN002, x-axis Figure 2: sample 12094EN002; y-axis Figure 3: sample 12094EN002; z-axis

30 Page 29 / 35 Figure 4: sample 12094EN004; x-axis Figure 5: sample 12094EN004; y-axis Figure 6: sample 12094EN004; z-axis

31 Page 30 / 35 Figure 7: sample 12094EN005; x-axis Figure 8: sample 12094EN005; y-axis Figure 9: sample 12094EN005; z-axis

32 Page 31 / 35 Figure 10: sample 12094EN006; x-axis Figure 11: sample 12094EN006; y-axis Figure 12: sample 12094EN006; z-axis

33 Page 32 / 35 Figure 13: sample 12094EN013; x-axis Figure 14: sample 12094EN013; y-axis Figure 15: sample 12094EN013; z-axis

34 Page 33 / 35 Figure 16: sample 12094EN014; x-axis Figure 17: sample 12094EN014; y-axis Figure 18: sample12094en014; z-axis

35 Page 34 / 35 Figure 19: sample 12094EN015; x-axis Figure 20: sample 12094EN015; y-axis Figure 21: sample 12094EN015; z-axis

36 Page 35 / 35 Figure 22: sample 12094EN016; x-axis Figure 23: sample 12094EN016; y-axis Figure 24: sample 12094EN016; z-axis

37 SIEMENS Test RepoÉ No ENV02a DAKKS Deutsche Akkreditierungsstelle D-PL-1105ç04-01 Test laboratory: Client: Amberg, Werner-von-Siemens-Str. 48 Siemens AG, DF CP R&D-PM Amberg, Werner-von-Siemens-Str. 48 Manufacturer: Siemens AG, DF CP Amberg, Werner-von-Siemens-Str. 48 Test object: Thermal overload relays size 52 with accessories Typedesignation: 3RU Date(s) of receipt: Date(s) of test(s): Test specification: DIN EN ( IEC (20f 0-05) Test results: ln accordance with the test specification. The Record of Proving Test consists of: 1 pages: cover sheet 17 pages: test report pages: description test facilities 2 pages: supplements pages: drawings pages: photographs pages: attachments Date of issue: Responsible Test Laboratory Type Test Genter Signatures:...:. (Tested by) (Authorized representative) Mr. Koerner (Ass stant Mr. Bogner Note: The test result relates only to the items tested The test report shall t be reproduced except in full without the written approval of the test laboratory. Page 1 I 2O Siemens TRF0I lnd02

38 Test report.: 12094ENV02a Page 2 / 20 Contents: 1. Summary of testing 2. Description of the EUT 3. Test conducted 3.1 Long life test Test requirements Test procedure Test results 3.2 Functional test Test requirements Test procedure Test results 3.3 Shock test Test requirements Test procedure Test results 4. Measuring- /test equipment and calibration Supplements Test assemblies sample 12094EN007 to 12094EN012 Mr. Koerner

39 Test report.: 12094ENV02a Page 3 / Summary of testing Tests Sample No EN Long life test according to: DIN EN part 9.1 Functional test according to: DIN EN part 8.1 shock according to: DIN EN part ) 007 passed passed 50m/s² 008 passed passed 50m/s² 009 passed passed 30m/s² 010 passed passed 30m/s² 011 passed passed 50m/s² 012 passed passed 50m/s² 1) shock passed by this test sample, shock duration: 30ms Mr. Koerner

40 Test report.: 12094ENV02a Page 4 / Description of the EUT Nomenclature breakdown: Overview series 3RU RU2136-4A B 0 I II III IV I. Basic Type 3RU2136 Thermal overload relay SIRIUS Invation, size S2 3RU6136 Thermal overload relay, size S2 Rated current Ie: rated power at AC 400V: up to 80 A up to 45 kw II. Setting Ranges 1H - 5,5 8 A 1J A 1K ,5 A 4A A 4B A 4D A 4E A 4F A 4G A 4H A 4Q A 4J A 4K A 4R A III. B D IV. Type of Terminals Screw terminals main circuit: Screw terminals; auxiliary circuit: Spring terminals Mounting Type 0 For mounting to the contactor 1 Standalone mounting Accessories 3RU2936-3AA01 or 3RU6936-3AA01 Connecting support for screw terminal 3RV2908-0P Sealable cover Mr. Koerner

41 Test report.: 12094ENV02a Page 5 / 20 Continuation Nomenclature breakdown: Accessories 3RU1900-2A B71 I II III I. Basic Type 3RU1900 Remote Reset for use with 3RU11 and 3RU21 3RU2900 Remote Reset for use with 3RU21 3RU6900 Same as 3RU2900 and suitable for use with 3RU61 II. Type of -1A mechanical remote reset, stabile -1B mechanical remote reset, flexible 400 mm -1C mechanical remote reset, flexible 600 mm -2A electrical mechanical remote reset III. Voltage Ratings (for types -2A with screw terminals) B71 F71 M V ac/dc V ac/dc V ac/dc Mr. Koerner

42 Test report.: 12094ENV02a Page 6 / 20 Tested devices: 3RU Type: Sample No EN Device Tested device Type designation Date code mounting monitoring -032 Thermal overload relays 3RU2136-1HB0 E01; G/ all contacts / circuits -033 Contactor 3RT2035-1AP00 pilot series all contacts Electrical remote reset 3RU1900-2AB71 G/ Sealabel covers 3RT2916-4MA10 RDW; 05.JULI Terminal brackets 3RU2936-3AA01 pilot series -037 Auxiliary switch block front mounted snap mounted electric mechanic mechanic 3RH2911-1HA22 E02; LO all contacts -039 Thermal overload relays 3RU2136-1HD0 E01; G/ all contacts / circuits -040 Contactor 3RT2035-3AP00 pilot series all contacts Electrical remote reset 3RU1900-2AM71 G/ Sealabel covers 3RT2916-4MA10 RDW; 05.JULI Terminal brackets 3RU2936-3AA01 pilot series -044 Auxiliary switch block front mounted screw mounted electric mechanic mechanic 3RH2911-2HA22 E02; LO all contacts -045 Thermal overload relays 3RU2136-4RD0 E01; G/ all contacts / circuits -046 Contactor 3RT2038-3NB30 pilot series all contacts Electrical remote reset 3RU1900-2AM71 G/ snap mounted electric -048 Sealabel covers 3RT2916-4MA10 RDW; 05.JULI 2013 mechanic x Auxiliary switch block side mounted 3RH2911-2DA11 E03; NQ/ all contacts -050 Thermal overload relays 3RU2136-4RB0 E01; G/ all contacts / circuits -051 Contactor 3RT2038-1NB30 pilot series all contacts Mechanical remote reset 3RU2900-1C E01; G/ screw mounted mechanic -053 Sealabel covers 3RT2916-4MA10 RDW; 05.JULI 2013 mechanic x Auxiliary switch block side mounted 3RH2911-1DA11 E03; NQ/ all contacts Mr. Koerner

43 Test report.: 12094ENV02a Page 7 / 20 Sample No EN Device Tested device Type designation Date code mounting monitoring -056 Thermal overload relays 3RU2136-4RB0 E01; G/ Electrical remote reset 3RU1900-2AB71 G/ Terminal brackets 3RU2936-3AA01 pilot series -059 Terminal brackets 3RU2936-3AA01 pilot series -060 Thermal overload relays 3RU2136-4RD0 E01; G/ Mechanical remote reset 3RU2900-1C E01; G/ Terminal brackets 3RU2936-3AA01 pilot series screw mounted snap mounted all contacts / circuits electric mechanic mechanic all contacts / circuits mechanic mechanic Other distinguishing marks: Type 3RU2136 and 3RU6136 are identical except for type designation Mr. Koerner

44 Test report.: 12094ENV02a Page 8 / 20 Mounting arrangement and axis description figure 1: overview sample 12094EN007 to 12094EN figure 2: overview sample 12094EN011 and 12094EN Mr. Koerner

45 Test report.: 12094ENV02a Page 9 / Test conducted 3.1 Long life test Date of test: Test requirements Tests conducted according to: DIN EN ( ) IEC ( ) railway applications IEC ( ) DIN EN ( ) mounting of the test assemblies Test procedure Test values long life test according to DIN EN part 9.1 and IEC part 9.1 test frequency range Hz load duration each axis category 1, class B ASD level (m/s²)²/hz RMS value m/s² long life test 5 150Hz 5 h 0,964 5,7 orientation Vertical Transverse Longitudinal Controlled contacts / circuits Controlled contacts / circuits of an overload 3RU B0, / 3RU D0 Aux. circuit int.: 95-96, 97-98, Main circuit: L1-T1, L2-T2, L3-T3 Controlled contacts of a contactor 3RT2035-.AP00, / 3RT2038-.NB30 Aux. circuit int.: 13-14, 21-22, Main circuit: L1-T1, L2-T2, L3-T3 Controlled contacts of an auxiliary switch block front mounted 3RH2911-1HA22 Aux circuit: 11-12, 21-22, 33-34, Controlled contacts of an auxiliary switch block side mounted 3RH2911-2DA11 Aux circuit: 31-32, or 51-52, Mr. Koerner

46 Test report.: 12094ENV02a Page 10 / Operating conditions Condition 1: Condition 2: contactor switch on, overload relays reset contactor switch off, overload relays set Failure criterion - Fall down of the device under test from the fixture - Mechanical damage of the device under test - Functional failure of the device under test - State changes of the controlled contacts >3ms If there is any deviation during the vibration test with the values according to Test values, the results have to be mentioned in Test results Function test - Monitoring of the contacts with a Yokogawa Scope Corder in conditions according to Operating conditions - The controlled contacts / circuits are described in Controlled contacts / circuits - Switching actions before, during and after the test, according to Operating conditions - The test current on the main circuits of each sample in on condition is mentioned in the table below. Sample No EN rated current [A] test current (0.9xrated current) [A] circuits 007 5,5 4,95 main circuits 008 5,5 4,95 main circuits main circuits main circuits main circuits main circuits Mounting description All snap mounted test samples were tested with solid mounting rails 7,5 mm x 35 mm. The screw mounted test samples were mounted with a torque according to the following table. Sample No EN screw mounted device torque for screw mounting [Nm] 008 3RU2136-1HD0 1, RU2136-4RB0 1, RU2136-4RB0 1,2 All test samples were mounted according to IEC and DIN EN Mr. Koerner

47 Test report.: 12094ENV02a Page 11 / Test results All test samples were tested according to Test requirements and Test procedure. The requirements were met. 3.2 Functional test Date of test: Test requirements Tests conducted according to: DIN EN ( ) IEC ( ) railway applications IEC ( ) DIN EN ( ) mounting of the test assemblies Test procedure Test values al test according to DIN EN part 8.1 and IEC part 8.1 test al test frequency range Hz load duration each axis category 1, class B ASD level (m/s²)²/hz RMS value m/s² 5 150Hz 10 min 0,0301 1,0 orientation Vertical Transverse Longitudinal Controlled contacts / circuits Controlled contacts / circuits of an overload 3RU B0, / 3RU D0 Aux. circuit int.: 95-96, 97-98, Main circuit: L1-T1, L2-T2, L3-T3 Controlled contacts of a contactor 3RT2035-.AP00, / 3RT2038-.NB30 Aux. circuit int.: 13-14, 21-22, Main circuit: L1-T1, L2-T2, L3-T3 Controlled contacts of an auxiliary switch block front mounted 3RH2911-1HA22 Aux circuit: 11-12, 21-22, 33-34, Controlled contacts of an auxiliary switch block side mounted 3RH2911-2DA11 Aux circuit: 31-32, or 51-52, Mr. Koerner

48 Test report.: 12094ENV02a Page 12 / Operating conditions Condition 1: Condition 2: contactor switch on, overload relays reset contactor switch off, overload relays set Failure criterion - Fall down of the device under test from the fixture - Mechanical damage of the device under test - Functional failure of the device under test - State changes of the controlled contacts >3ms If there is any deviation during the vibration test with the values according to Test values, the results have to be mentioned in Test results Function test - Monitoring of the contacts with a Yokogawa Scope Corder in conditions according to Operating conditions - The controlled contacts / circuits are described in Controlled contacts / circuits - Switching actions before, during and after the test, according to Operating conditions - The test current on the main circuits of each sample in on condition is mentioned in the table below. Sample No EN rated current [A] test current (0.9xrated current) [A] circuits 007 5,5 4,95 main circuits 008 5,5 4,95 main circuits main circuits main circuits main circuits main circuits Mounting description According to Test results All test samples were tested according to Test requirements and Test procedure. The requirements were met. Mr. Koerner

49 Test report.: 12094ENV02a Page 13 / Shock test Date of test: Test requirements Tests conducted according to: DIN EN ( ) IEC ( ) railway applications IEC ( ) DIN EN ( ) mounting of the test assemblies Test procedure Test values shock test according to DIN EN part 10.5 and IEC part 10.5 test orientation peak acceleration m/s² minal duration ms standard specific. paragraph shock test Vertical Transverse Longitudinal Controlled circuits / circuits Controlled circuits / circuits of an overload 3RU B0, / 3RU D0 Aux. circuit int.: 95-96, 97-98, Main circuit: L1-T1, L2-T2, L3-T3 Controlled contacts of a contactor 3RT2035-.AP00, / 3RT2038-.NB30 Aux. circuit int.: 13-14, 21-22, Main circuit: L1-T1, L2-T2, L3-T3 Controlled contacts of an auxiliary switch block front mounted 3RH2911-1HA22 Aux circuit: 11-12, 21-22, 33-34, Controlled contacts of an auxiliary switch block side mounted 3RH2911-2DA11 Aux circuit: 31-32, or 51-52, Mr. Koerner

50 Test report.: 12094ENV02a Page 14 / Operating conditions Condition 1: Condition 2: contactor switch on, overload relays reset contactor switch off, overload relays set Failure criterion - Fall down of the device under test from the fixture - Mechanical damage of the device under test - Functional failure of the device under test - State changes of the controlled contacts >3ms If there is any deviation during the vibration test with the values according to Test values, the results have to be mentioned in Test results Function test - Monitoring of the contacts with a Yokogawa Scope Corder in conditions according to Operating conditions - The controlled circuits / circuits are described in Controlled circuits / circuits - Switching actions before, during and after the test, according to Operating conditions - The test current on the main circuits of each sample in on condition is mentioned in the table below. Sample No EN rated current [A] test current (0.9xrated current) [A] circuits 007 5,5 4,95 main circuits 008 5,5 4,95 main circuits main circuits main circuits main circuits main circuits Mounting description According to Mr. Koerner

51 Test report.: 12094ENV02a Page 15 / Test results All test samples were tested according to Test requirements and Test procedure. Every orientation of the EUT was passed with a peak acceleration of 50 m/s² except for sample 12094ENV009 and 12094ENV010. For details see table below: sample 12094EN 009 tested device operating condition shock: half-sine 30ms [m/s²] X Y Z pos neg pos neg pos neg The requirements were met. Mr. Koerner

52 Test report.: 12094ENV02a Page 16 / Measuring- /test equipment and calibration 4.1 Test equipment: Electrodynamic shaker for simulating movements in z-axis: (calibration-.: PE ) shaker : RMS Typ SW 8200 amplifier system : RMS TGA vibration controller : RMS SWR 1200 charge amplifier : RMS SWE 379 : RMS SWE 366 last calibration: 03/2013 next calibration: 03/2014 Electrodynamic shaker for simulating movements in x- and y-axis: (calibration-.: PE-Schwing-2) shaker : RMS Typ SW SWH 700 APP amplifier system : RMS TGA 10-5/2 vibration controller : RMS SWR 1200 last calibration: 03/2013 next calibration: 03/2014 Mr. Koerner

53 Test report.: 12094ENV02a Page 17 / Measuring equipment: Test sequence /Test Date of Test Test equipment designation Number Last calibration Next calibration Scope Corder sample rate: 100kS/s EC-OSZI Thermo-Hygrograph PE Scope Corder sample rate: 100kS/s EC-OSZI Thermo-Hygrograph PE Clamp-on ammeter EC-STRZ Torque wrench Ncm Torque wrench Ncm MC MC Long life test and al test to Clamp-on ammeter EC-STRZ Clamp-on ammeter EC-STRZ Multimeter EC-DMM Multimeter EC-DMM Torque wrench Nm PM Clamp-on ammeter PM Clamp-on ammeter PM Clamp-on ammeter PM Multimeter EC-DMM Multimeter EC-DMM Mr. Koerner

54 Test report.: 12094ENV02a Page 18 / 20 Test sequence /Test Date of Test Test equipment designation Number Last calibration Next calibration Scope Corder sample rate: 100kS/s EC-OSZI Thermo-Hygrograph PE Scope Corder sample rate: 100kS/s EC-OSZI Thermo-Hygrograph PE Clamp-on ammeter EC-STRZ Torque wrench Ncm Torque wrench Ncm MC MC shock test to Clamp-on ammeter EC-STRZ Clamp-on ammeter EC-STRZ Multimeter EC-DMM Multimeter EC-DMM Torque wrench Nm PM Clamp-on ammeter PM Clamp-on ammeter PM Clamp-on ammeter PM Multimeter EC-DMM Multimeter EC-DMM Mr. Koerner

55 Test report.: 12094ENV02a Page 19 / 20 Supplements Test assemblies sample 12094EN007 to 12094EN012 figure 1: overview sample 12094EN007 to 12094EN010 Mr. Koerner

56 Test report.: 12094ENV02a Page 20 / 20 figure 2: overview sample 12094EN011 and 12094EN012 Mr. Koerner