Ktec Contactors and thermal overloads

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1 Contactors and thermal overloads Techna KTEC series contactors provide a complete solution for your ac contactor requirements.the range carries TUV, UL & CSA certification, for use in Europe, North America and Canada. By using advanced contact design, product life and reliability is greatly enhanced. Combined with our range of thermal overload relays, we can meet all your switching requirements up to 315 kw/600 A Top-mounting Auxilary Contact (4 contacts) Top-mounting Aux. Contact (2 contacts) Locking Plate Side-mounting Auxilary Contact ac Contactor Mechanical Interlock Thermal Overload Relay reset bar adjust knob operational lever STANDARD DESIGN DESIGN cross bar (trip indicating bar) main circuit terminal movable contact fixed contact fixed contact heater unit SPECIAL CONTACT design increases contact surface area leading to extended life & reliability. movable contact bimetal plate interlocking plate 108

2 Note : Type A = 4 pole version Contactor Model Corresponding Overload IEC EN DIN VDE 0660 Power Rating AC3 (kw/a) 240V 380V 440V 550V 06/06A 09/09A 11/11A kw / 6 A 2.2 kw / 9 A 3.5 kw / 13 A 3.5 kw / 13 A 4.5 kw / 18 A 3 kw / 6 A 4 kw / 9 A 5.5 kw / 12 A 5.5 kw / 12 A 7.5 kw / 16 A 3 kw / 6 A 4 kw / 9 A 5.5 kw / 12 A 5.5 kw / 12 A 7.5 kw / 16 A 3 kw / 6 A 4 kw / 9 A 5.5 kw / 9 A 5.5 kw / 9 A 7.5 kw / 13 A Current (A) AC1 I th 660V bare wire into terminal wire terminated using spade crimp V n/a n/a 5.5 kw / 7 A 5.5 kw / 7 A 7.5 kw / 9 A HP / 9.8 A 0.5 HP / 9.8 A 1 HP / 16 A UL508 CSA-C22.2 Power Rating AC3 (HP/A) V V V 2 HP / 6 A 3 HP / 6 A 2 HP / 12 A 2 HP / 12 A 3 HP / 17 A 4 HP / 6 A 4 HP / 6 A 3 HP / 9.6 A 3 HP / 9.6 A 5 HP / 15.2 A 4 HP / 6 A 4 HP / 6 A 7.5 HP / 11 A 7.5 HP / 11 A 10 HP / 14 A V 4 HP / 6 A 4 HP / 6 A 10 HP / 11 A 10 HP / 11 A 10 HP / 14 A (A) AC1 (I th )(A) Auxilary Contacts NO 1NO 1NO or 1NC 1NO 1NC or 2NO 1NO or 1NC IEC EN V Utilisation category V AC12 I th (A) UL Mechanical Life Electrical Life A600 A600 A600 A600, P600 A600 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 Maximum Ops/hr

3 Contactor Model Corresponding Overload Power IEC Rating EN AC3 DIN VDE (kw/a) V 380V 440V 550V 4 pole 15a kw / 18 A 4.5 kw / 18 A 5.5 kw / 24 A 6.5 kw / 26 A 7.5 kw / 30 A 7.5 kw / 16 A 7.5 k W / 16 A 11 kw / 21 A 12 kw / 23 A 15 kw / 27 A 7.5 kw / 16 A 7.5 k W / 16 A 11 kw / 21 A 12 kw / 23 A 15 kw / 27 A 7.5 kw / 13 A 7.5 kw / 13 A 11 kw / 17 A 12 kw / 20 A 15 kw / 22 A Current (A) AC1 I th 660V bare wire into terminal wire terminated using spade crimp V 7.5 kw / 9 A 7.5 kw / 9 A 11 kw / 14 A 12 kw / 16 A 15 kw / 18 A HP / 16 A 1 HP / 16 A 2 HP / 24 A 2 HP / 24 A 2 HP / 24 A UL508 CSA-C22.2 Power Rating AC3 (HP/A) V V V 3 HP / 17 A 3 HP / 17 A 3 HP / 17 A 3 HP / 17 A 5 HP / 28 A 5 HP / 15.2 A 5 HP / 15.2 A 7.5 HP / 22 A 10 HP / 28 A 10 HP / 28 A 10 HP / 14 A 10 HP / 14 A 15 HP / 21 A 15 HP / 21 A 20 HP / 27 A V 10 HP / 11 A 10 HP / 11 A 15 HP / 17 A 15 HP / 17 A 30 H P / 32 A (A) AC1 (I th )(A) Auxilary Contacts V V I th (A) UL Mechanical Life Electrical Life Maximum Ops/hr None 1NO+1NC 1NO+1NC 1NO+1NC 2NO+2NC n/a n/a n/a n/a A600,P600 A600, Q300 A600, Q300 A600, Q300 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,

4 kw / 35 A 11 kw / 44 A 15 kw / 58 A 19 kw / 65 A 22 kw / 85 A 15 kw / 27 A 22 kw / 40 A 30 kw / 52 A 37 kw / 65 A 45 kw / 85 A 15 kw / 27 A 22 kw / 40 A 30 kw / 52 A 37 kw / 65 A 45 kw / 85 A 15 kw / 22 A 22 kw / 32 A 30 kw / 41 A 37 kw / 52 A 45 kw / 60 A 15 kw / 18 A 22 kw / 26 A 30 kw / 34 A 37 kw / 43 A 45 kw / 60 A HP / 24 A 3 HP / 34 A 5 HP / 56 A 5 HP / 56 A 7.5 HP / 80 A 5 HP / 28 A 7.5 HP / 40 A 10 HP / 50 A 10 HP / 50 A 15 HP / 68 A 10 HP / 28 A 15 HP / 42 A HP / 68 A 20 HP / 27 A 20 HP / 27 A HP / 65 A 30 HP / 32A - 40 HP / 41 A 50 HP / 52 A 60 HP / 62 A NO+2NC 2NO+2NC 2NO+2NC 2NO+2NC 2NO+2NC A600, Q300 A600, Q300 A600,Q300 A600, Q300 A600,Q300 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,

5 Contactor Model Corresponding Overload Power IEC Rating EN AC3 DIN VDE (kw/a) V 380V 440V 550V P100 P125 P150 P200 P220 P120 P120 P120 P220 P kw / 110 A 37 kw / 135 A 45 kw / 165 A 55 kw / 200 A 65 kw / 220 A 60 kw / 105 A 75 kw / 130 A 90 kw / 160 A 110 kw / 190 A 110 kw / 190 A 60 kw / 105 A 75 kw / 130 A 90 kw / 160 A 110kW / 190 A 110 kw / 190 A 60 kw / 85 A 75 kw / 105 A 90 kw / 130 A 110kW / 150 A 132 kw / 180 A Current (A) AC1 I th 660V bare wire into terminal wire terminated using spade crimp V 60 kw / 70 A 75 kw / 90 A 90 kw / 110 A 110kW / 125 A 132 kw / 150 A UL508 CSA-C22.2 Power Rating AC3 (HP/A) V V V HP / 80 A 40 HP / 104 A 50 HP / 130 A 60 HP / 145 A 75 HP / 192 A 60 HP / 77 A 75 HP / 96 A 100 HP /124 A 125 HP / 156 A 150 HP / 180 A V 60 HP / 62 A 75 HP / 77 A 100 HP / 99 A 125 HP / 125 A 150 HP / 144 A (A) AC1 (I th )(A) Auxilary Contacts V V I th (A) UL Mechanical Life Electrical Life Maximum Ops/hr NO+2NC 2NO+2NC 2NO+2NC 2NO+2NC 2NO+2NC A600, Q300 A600, Q300 A600, Q300 A600, Q300 A600, Q300 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,

6 Contactor Model P300 P401 P600 Corresponding Overload P400 P400 P600 AC3 (kw/a) V V V 90 kw / 300 A 110 kw / 400 A 160 kw / 600 A V 160 kw / 300 A 220 kw / 400 A 315 kw / 600 A V 160 kw / 250 A 220 kw / 350 A 315 kw / 500 A AC (I th )(A) Auxilary Contacts 2NO+2NC 2NO+2NC 2NO+2NC IEC EN ACI5 220 V V (I th ) (A) (UL) A600,Q300 A600,Q300 A600,Q300 Mechanical Life 6,000,000 6,000,000 6,000,000 Electrical Life 1,200, , ,000 Maximum Ops/Hr Contactors Ordering Scheme V Model No. 06, 06a, 09, 09a, 11, 11a, 12, 15, 15a, 15a, 16, 21, 25, 30, 35, 40, 50, 60, 80 P100, P125, P150 P200, P220, P300 P401, P600 Built In Aux. Contact 10 = 1NO 01 = 1NC 11 = 1NO 1NC 22 = 2NO 2NC * Coil Voltage* 12V [12] 24V [24] 48V [48] 120V [ ] 240V [ ] 440V [ ] For additional coil codes see next page 113

7 Coil Voltage Options 15 P220 Voltage AC 12V AC 24V* AC 48V* AC 110V 12V 50Hz 24V 50Hz 48 50V 50Hz 100V 50Hz 12V 60Hz 24V 60Hz 48 50V 60Hz V 60-Hz Voltage AC 120V* AC 127V AC200V AC220V V 50Hz V 50Hz 200V 50Hz V 50Hz V 60Hz 127V 60Hz V 60Hz 220V 60Hz Voltage AC 230V AC 240V* AC 260V AC 380V 230V 50Hz V 50Hz V 50Hz V 50Hz V 60Hz V 60Hz V 60Hz 380V 60Hz Voltage AC 440V* AC 480V AC 550V 400V 50Hz V 50Hz 500V 50Hz V 60Hz V 60Hz V 80Hz P300 P401 Voltage AC 12V AC 24V* AC 48V* AC 110V 12V 50Hz 24V 50Hz 48 50V 50Hz 100V 50Hz 12V 60Hz 24V 60Hz 48 50V 60Hz V 60-Hz Voltage AC 120V* AC 127V AC200V AC220V V 50Hz V 50Hz 200V 50Hz V 50Hz V 60Hz 127V 60Hz V 60Hz 220V 60Hz Voltage AC 230V AC 240V* AC 260V AC 380V 230V 50Hz V 50Hz V 50Hz V 50Hz V 60Hz V 60Hz V 60Hz 380V 60Hz Voltage AC 440V* AC 480V AC 550V 400V 50Hz V 50Hz 500V 50Hz V 60Hz V 60Hz V 80Hz P600 Voltage AC 110V AC 120V* AC 200V AC 220V 100V 50Hz V 50Hz 200V 50Hz V 50Hz V 60Hz V 60Hz V 60Hz 220V 60-Hz Voltage AC 230V AC 260V AC380V AC440V* V 50Hz V 50Hz V 50Hz V 50Hz V 60Hz V 60Hz 380V 60Hz V 60Hz Voltage AC 480V AC 550V V 50Hz 500V 50Hz V 60Hz V 60Hz 114 * standard ratings

8 Auxiliary Contact Blocks Order Code Aux20 Aux11 Aux02 Aux40 Aux31 Aux22 AuxS11 Mounting Front Clip-on Front Clip-on Side clip-on 2NO 1NO 1NC 2 NC 4 NO 3NO 1NC 2NO 2NC 1NO 1NC Fits Contactors 11, 12, 16, 21, 25, CR40, CR50 AC V V 0.95 (I th ) (A) 16 Coil Suppressor Module Description 12V suppressor coil 24V suppressor coil 48V suppressor coil 110V suppressor coil 120V suppressor coil 200V suppressor coil 220V suppressor coil 240V suppressor coil 440V suppressor coil Order Code SUP012 SUP024 SUP048 SUP110 SUP120 SUP200 SUP220 SUP240 SUP

9 Coil Parameters (VA) Coil Inrush Coil Constant to to P100 P125 P200 P300 P150 P220 P401 P Power (W) (Ue) Switching Time In (ms) Switching Time Out (ms) Pull In 56 70% 55 68% 55 68% 60 75% 65 75% 65 75% 68 73% 64-73% 68 75% 72 77% 72 79% Drop Out 36 52% 34 48% 34 48% 40 57% 40 57% 40 59% 54 61% 54 61% 52 61% 54 60% 59 66% NC NO Main NC N Main Contactors Coil Voltage Ranges Order Code Rating Order Code Rating Order Code Rating AC 12V 12V 50Hz 12V 60Hz AC 127V V 50Hz 127V 60Hz AC 260V V 50Hz V 60Hz AC 24V* 24V 50Hz 24V 60Hz AC 200V 200V 50Hz V 60Hz AC 380V V 50Hz 380V 60Hz Mech Mechanical Interlocks AC 48V* 48-50V 50Hz 48-50V 60Hz AC 220V V 50Hz 220V 60Hz AC 440V* 400V 50Hz V 60Hz Order Code Fits contactors Mech1 11, 15, 30, 35, 40 Mech2 12, 16, 21, 25 Mech5 50, 60 AC 110V 100V 50Hz V 60Hz AC 230V 230V 50Hz V 60Hz AC 480V V 50Hz V 60Hz AC 120V* V 50Hz V 60Hz AC 240V* V 50Hz V 60Hz AC 550V 500V 50Hz V 60Hz Waveforms used for life-cycle testing 6Ie AC3 Ie = Rated Current Ue = rated voltage 0.17UE 6Ie AC4 Ie 0.1s 0.65s 2.25s 0.1s 2.9s Close Open Pause Close Open Pause Close Open Test cycle repeated continuously 1200 times/hour 116

10 Life-cycle selection chart V Electrical life x 10,000 x 100,000 x 1million Life-cycle selection chart V Electrical life x 10,000 x 100,000 x 1million 117

11 Contactor terminal data & wire size guide Model Terminal Screw Wire Size Terminal Torque Main Circuit Control Circuit Main Circuit Control Circuit Main Circuit Control Circuit (mm 2 ) (AWG) (mm 2 ) (AWG) (Nm) (lb-in) (Nm) (lb-in) 06/06a M3.5 M /09a M3.5 M /11a M3.5 M M3.5 M /15a M3.5 M M4 M M4 M M4 M M5 M M5 M M5 M M6 M M6 M M6 M P100 M8 M P125 M10 M / P150 M10 M / P200 M10 M /0-4/ P220 M10 M /0-4/ P300 M12 M / P401 M12 M / P600 M16 M CR-40/50 M

12 Contactor Selection for Capacitive Loads Three-phase systems Model 3-phase capacitor k VAr(A) V V 500V 600V 11 and 12 3 (8.5) 4 (6) (14) 9 (13) 30 and 35 6 (18) 12 (18) (25) 15 (23) (35) 20 (30) (40) 24 (35 25 (30) 25 (25) (50) 25 (40) 30 (35) 30 (50) P (65) 40 (60) 45 (50) 45 (45 P (72) 46 (67) 50 (55) 50 (50) P (80) 51 (75) 60 (70) 60 (60) P (150) 96 (140) 110 (130) 110 (110) P (200) 120 (180) 130 (150) 130 (130) P (250) 170 (250) 200 (230) 200 (200) P (500) 350 (500) 350 (400) 170 (500) Single Phase Circuit Model Single phase applied 1-phase capacitor capacity k VAr(A) Three poles in series V V 500V 600V 11 and (8.5) 2.4 (6) (14) 5 (13) 30 and (18) 7 (18) ktec40 5 (25) 9 (23) 50 7 (35) 12 (30) 60 8 (40) 14 (35 20 (30) 25 (25) (50) 15 (40) 25 (35) 30 (50) P (65) 25 (60) 30 (50) 35 (45 P (72) 27 (67) 33 (55) 37 (50) P (80) 30 (75) 35 (70) 40 (60) P (150) 55 (140) 75 (130) 90 (110) P (200) 72 (180) 90 (150) 100 (130) P (250) 100 (250) 120 (230) 140 (200) P (500) 200 (500) 250 (400) 300 (500) 119

13 Contactor Selection for use on Secondary Side of Transformer Model Single Phase Transformer Capacity kva(a) 220V 440V 550V (10) 3.3 (7.5) 3 (5.5) 30 3 (13.5) 3.5 (8) 3.7 (6.5) (17) 4.5 (10) 4 (7.5) (24) 7.5 (17.5) 7.5 (14) 60 7 (32) 13 (30) 11 (20) (35) 14 (32) 14.5 (27) P (46) 18.5 (42) 19 (35) P (50) 20 (45) 20 (37) P (62) 24 (55) 27 (50) P (100) 45 (100) 50 (90) P (135) 55 (120) 65 (115) P (165) 65 (150) 80 (150) P (300) 132 (300) 160 (300) Transformer s peak current should not exceed 20 Ie Model Three Phase Transformer Capacity of kva (A) 220V 440V 550V (10) 7.5 (10) 7.5 (8) (15) 11 (15) 11 (12) 35 6 (17) 13 (17) 13 (14) 50 9 (25) 19 (25) 19 (20) (32) 24 (32) 21 (22) (40) 30 (40) 30 (32) P (50) 38 (50) 38 (40) P (62) 40 (55) 50 (52) P (75) 57 (75) 65 (70) P (110) 84 (110) 95 (100) P (150) 110 (150) 140 (150) P (200) 150 (200) 190 (200) P (300) 220 (300) 280 (300) Transformer s peak current should not exceed 20 Ie 120

14 Contactor Selection for Lighting Applications Lamp Capacity (W) 1000 Voltage (V) Starting Current (A) Normal Starting time (secs) 6 Contactor Model or 11 connected in parallel 21 or 11connected in parallel Overload Setting Current 15A 11A 6.5A connected in parallel 11A A A 9A A 9A A A A A A A 121

15 Selection of contactors and Overload Relays for use as Direct Online (DOL) Motor Starters Rated Capacity V Kw HP Contactor Model How to use these tables Select page for your required voltage range Heater Setting & Adjustable range Order Code Adjustment Range / A A / A A 0.1 1/8 00.6A A /5 00.9A A 0.2 1/4 01.2A A / A A 12 & /2 & & A A 40 & & A A /2 40 & A A 40 & A 5 8A A 7 11A A 9 13A A 12 18A /2 21.0A 17 24A /2 & A 22 34A & /2 & 33.0A 28 38A A 32 48A A 43 65A P & P125 & P A 54 80A P150 & P A A P150 P A A & P A A & P300 P A A & P150 P401 & 200.0A A P P A A P A A P A A Select motor rating Select Contactor & matching overload relay Select Overload Rating Construct product code 122

16 Selection of contactors and Overload Relays for use as Direct Online (DOL) Motor Starters Rated Capacity V Kw HP Contactor Model Heater Setting & Adjustable range Order Code Adjustment Range / A A 0.1 1/8 00.4A A 0.2 1/4 00.6A A 0.3 2/5 00.9A A 0.4 1/ A A A A / A A & & & A A & A A 40 & & A 5 8A & A 7 11A 4 5 1/ /2 11.0A 9 13A A 12 18A A 17 24A & & A 22 34A & 33.0A 28 38A A 32 48A P & P A 43 65A & P150 P150 & 67.0A 54 80A P P A A P200 P A A & & P A A P150 P A A & P & P A A P A A P A A P A A 123

17 Thermal Overload Relay Ordering Scheme Rated Capacity V kw HP Contactor Model 11 Heater Setting & Adjustable range Order Code Adjustment Range 01.2A A A A & & 21 & A A & A A 40 & & A A & 4 5 1/ A 5 8A Model No. 15, 40,80 P150, P220, P400 P , 00.4, 00.6, 01.2, 01.7, 02.1, 03.3, 04.4, 06.5, 09.0, 11.0, 15.0, 21.0, 28.0, 33.0, 40.0, 54.0, 67.0, 80.0, 105.0, 130.0, 180.0, 200.0, 260.0, 350.0, A A 00.6A A 00.9A A 09.0A 7 11A A 9 13A A 12 18A & 60 & A 17 24A & A 22 34A A 28 38A A 32A 48A P A 43 65A & P & P A 54 80A P150 & P A A P150 P & P A A & 130.0A A P300 P & P150 P A A & P A 150A 250A P A 200A 320A P A A P A A 124

18 Thermal Overload Relays Model Fits , 21, 25, 30, 35, Auxilary Contacts 1NO 1NC 1NO 1NC 1NO 1NC IEC EN Current Rating AC15 220V V (Ith)(A) (UL) B600,R300 B600,R300 B600,R300 P150 P220 P400 P600 P100 P125 P150 P200 P220 P300 P401 P600 1N0 1NC B600,R300 1NO 1NC 1N0 1NC 1N0 1NC B600,R300 B600,R300 B600,R

19 Thermal Overload Relay Trip Curves Time Coil Cold Start Time Coil Cold Start Coil Warm Start Coil Warm Start x In 40, P220, P400, P600 x In P150 Time Coil Cold Start Coil Warm Start Time Coil Cold Start Coil Warm Start x In x In 126

20 Thermal Overload Relay terminal data & wire size guide Model Terminal Screw Wire Size Terminal Torque Main Circuit Control Circuit Main Circuit Control Circuit Main Circuit Control Circuit (mm 2 ) (AWG) (mm 2 ) (AWG) (Nm) (lb-in) (Nm) (lb-in) 15 Load Side A Source side/ Load Side A Load Side A Source Side/ Load Side A Load Side P A Source Side/ Load Side P A Load Side M3.5 M M4/M4 M M5 M M6/M6 M M6 M M10 M / M10 M /0-3/ P220 Load Side M10 M /0-4/ P400 Load side M12 M P600 Load side M12 M

21 Magnetic Control Relays Model CR40 CR50 Contact Options (A) AC 15 4NO [40] 3NO 1NC [31] 2NO 2NC [22] 5NO [50] 4NO 1NC [41] 3NO 2NC [32] 2NO 3NC [23] 220V V (Ui) (V) (Ith) (A) (UL) A600, Q300 A600, Q300 Electrical life > 0.5 million operations > 0.5 million operations Mechanical life 5 million operations 5 million operations 128

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