IQLab Pack UNDOT Test Report

Transcription

1 IQ Laboratories 508 Chundong Road Shanghai China IQLab Pack UNDOT Test Report Tested According To UN Manual of Tests and Criteria, Part III, subsection 38.3, Rev 5 Name of Sample: Rechargeable Lithium ion battery pack Pack Model/Type : Pack Manufacture: CN Lion Battery System (Shanghai) Ltd Cell Model/Type : LG ICP523450D2 Capacity: 1150mAh IQL Report # P Applicant: Palladium Energy Inc. Total Pages: 12 All applicable tests according to the above standard(s) have been carried out. Test results are valid only for the tested samples. This Test Report can be reproduced only in whole. No: RKDZ1105 Revision: 8.1 Effective Date: 2013/10/28

2 General Information Page 2 of 12 Sample Name Model/Type Applicant Rechargeable Lithium ion battery pack CN Palladium Energy Inc. Trade Mark Manufacture Lion Battery System (Shanghai) Ltd Project Number Receive Date 2015/5/25 Sample Number 8 Structure 1S1P Receive Status Test place Test Standard OK IQ Laboratories 508 Chundong Road, Shanghai, China UN38.3, rev 5 Test Date 2015/5/ /6/20 All test passed. Conclusion XXXXXXXXXXXXXXXXXXXXXXXXXX 2015/6/20 Report Stamp Release Date Applicant Communication Information Steven Ge Postcode Tel Remark Prepared By: Date:2015/6/20 Approved By: Mark Lin Date:2015/6/20

3 Page 3 of 12 TEST EQUIPMENT INFORMATION Equipment Name Model Name Equipment Number Last Cal. Date Next Cal. Date multimeter Fluke /9/2 2015/9/2 electronic balance JA /2/4 2016/2/4 vacuum box DZF /9/ /9/15 Maccor equipment Series 4000 A /12/ /12/10 Thermotron thermal shock equipment ATS-900-V /6/ /6/10 electric-magnetic vibration equipment KD-9363EM-400F2K-30N80 BD /9/2 2015/9/2 Mechanical shock equipment DP EHG BD /9/2 2015/9/2 YOKOGAWA Data collector DA R 12B /11/1 2015/11/1 Agilent power supply 6632B US /9/2 2015/9/2

4 Page 4 of 12 Summary of UN/DOT Test No. Test Item Description Pass/Totals Note T1 Altitude Simulation simulate air transport under lowpressure conditions. 8/8 PASS / T2 Thermal Test assess battery seal integrity and internal electrical connections. 8/8 PASS / T3 Vibration simulate vibration during transport. 8/8 PASS / T4 Shock simulate possible impacts during transport. 8/8 PASS / T5 External Short Circuit simulate an external short circuit. 8/8 PASS / T6 Impact simulate an impact 10/10 PASS / T7 Overcharge evaluate the ability of a rechargeable battery to withstand an overcharge condition. 8/8 PASS / T8* Forced Discharge evaluate the ability of a primary or a rechargeable cell to withstand a forced discharge condition NA this test is for cell level, not performed on pack level. Overall status Pass

5 Pack Model: CN Cell Model: LG ICP523450D2 T1: Altitude Simulation Page 5 of 12 Method: The batteries shall be stored at a pressure of 11.6Kpa or less for at least 6 hours at ambient temperature (20±5 ) Each battery was inspected for leak of electrolyte Discharge Method: 230 ma up to 2.75 V Mass Voltage Mass Mass loss Voltage Voltage percentage Leakage Venting Disassembly Rupture Fire (g) (V) (g) (%) (V) ( not less than 90%) (Yes/No) (Yes/No) (Yes/No) (Yes/No) (Yes/No) % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS

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7 Pack Model: CN Cell Model: LG ICP523450D2 T2: Thermal Test Page 6 of 12 Method: Discharge Method: 230 ma up to 2.75 V Batteries are subjected to thermal shock of -40±2 /75±2, 6hours dwell in each temperature, total of 10 cycles. The maximum time interval between test temperature extremes is 30minutes. Each battery was then stored for 24hours at ambient temperature (20±5 ) before final inspection for leakage of electrolyte, mass and OCV was measured. Mass Voltage Mass Mass loss Voltage Voltage percentage Leakage Venting Disassembly Rupture Fire (g) (V) (g) (%) (V) ( not less than 90%) (Yes/No) (Yes/No) (Yes/No) (Yes/No) (Yes/No) % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS

8 Pack Model: CN Cell Model: Method: T3: Vibration Page 7 of 12 LG ICP523450D2 The vibration shall be a sinusoidal waveform with a logarithmic sweep Hz in 15 minutes, 3hours for each of three mutuallly perpendicular mounting positions of the batteries. The logarithmic frequency sweep is as follows: from 7Hz a peak acceleration of 1g is maintained until 18Hz is reached. The amplitude is then maintained at 0.8mm (1.6mm total excursion) and the frequency increased until a peak acceleration of 8g occurs (approximately 50Hz). A peak acceleration of 8g is then maintained until the frequency is increased to 200Hz. Discharge Method: 230 ma up to 2.75 V Mass Voltage Mass Mass loss Voltage Voltage percentage Leakage Venting Disassembly Rupture Fire (g) (V) (g) (%) (V) ( not less than 90%) (Yes/No) (Yes/No) (Yes/No) (Yes/No) (Yes/No) % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS

9 Pack Model: CN Cell Model: Method: T4: Shock Page 8 of 12 LG ICP523450D2 The shock shall be a half-sine shock of peak acceleration of 150g for 6ms. Battery shall be subjected to 3 shocks in the positive direction followed by 3 shocks in the negative direction of 3 mutually perpendicular mounting position. Total of 18 shocks. Discharge Method: 230 ma up to 2.75 V Mass Voltage Mass Mass loss Voltage Voltage percentage Leakage Venting Disassembly Rupture Fire (g) (V) (g) (%) (V) ( not less than 90%) (Yes/No) (Yes/No) (Yes/No) (Yes/No) (Yes/No) % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS % % NO NO NO NO NO PASS

10 Pack Model: Cell Model: Method: CN T5: External short circuit Page 9 of 12 LG ICP523450D2 The battery to be tested shall be temperature stabilized so that its external case temperature reaches 55 and then the battery shall be subjected to a short circuit condition with a total external resistance of less than 0.1 ohm at 55. This short circuit condition is continued for at least one hour after the battery external case temperature has returned to 55C. The battery must be observed for a further 6 hours for the test to be concluded. Sample condition Voltage (V) Maximum external temperature ( ) less than 170 Disassembly Rupture Fire (Yes/No) (Yes/No) (Yes/No) NO NO NO PASS 2 fresh battery, NO NO NO PASS 3 fully charged NO NO NO PASS NO NO NO PASS NO NO NO PASS 50cycled NO NO NO PASS battery, fully NO NO NO PASS charged NO NO NO PASS

11 Pack Model: Cell Model: Method: T6: Impact Page 10 of CN LG ICP523450D2 The test sample component cell is to be placed on a flat surface. A 15.8mm diameter bar is to be placed across the centre of the sample. A 9.1kg mass is to be dropped from a height of 61±2.5cm onto the sample. A cylindrical or prismatic cell is to be impacted with its longitudinal axis parallel to the flat surface and perpendicular to the longitudinal axis of the 15.8mm diameter curved surface lying across the centre of the test sample. A prismatic cell is also to be rotated 90 degrees around its lonitudinal axis so that both the wide and narrow sides will be subjected to the impact. A coin or button cell is to be impacted with the flat surface of the sample parallel to the flat surface and the 15.8mm diameter curved surface lying across its centre. Each sample is to be subjected to only a single impact. Separate samples are to be used for each impact. Discharge Method: 230 ma up to 2.75 V Impact position Sample condition Voltage (V) Maximum external Disassembly Fire temperature ( ) less than 170 (Yes/No) (Yes/No) NO NO Pass 2 cell's longitudinal NO NO Pass 3 axis perpendiclar NO NO Pass 4 to bar first cycle at NO NO Pass 5 50% of the NO NO Pass 6 for prismatic cell, design rated NO NO Pass 7 rotate 90 capacity NO NO Pass 8 degrees for NO NO Pass 9 impact with 5pcs NO NO Pass 10 more sample NO NO Pass

12 Pack Model: Cell Model: Method: CN T7: Overcharge Page 11 of 12 LG ICP523450D2 The charge current shall be twice the manufacture's recommended maximum continuous charge current. The minimum voltage of the test shall be a follows: Discharge Method: 230 ma up to 2.75 V Test condition (a) when the manufacturer's recommended charge voltage is not more than 18V, the minimum voltage of the test shall be the lesser of two times the maximum charge voltage of the battery or 22V. (b) when the manufacturer's recommended charge voltage is more than 18V, the minimum voltage of the test shall be 1.2 times the maximum charge voltage. Tests are to be conducted at ambient temperature. The duration of the test shall be 24hours. Sample condition Voltage Voltage Current (V) (V) (A) Maximum external temperature (g) less than 170 Disassembly Fire (Yes/No) (Yes/No) NO NO PASS 2 fresh battery, NO NO PASS 3 fully charged NO NO PASS NO NO PASS NO NO PASS 50cycled NO NO PASS battery, fully NO NO PASS charged NO NO PASS

13 Pack Model: Cell Model: CN LG ICP523450D2 Sample Picture Page 12 of 12